CN202779465U - Composite mold for stretching, squeezing and trimming case - Google Patents
Composite mold for stretching, squeezing and trimming case Download PDFInfo
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- CN202779465U CN202779465U CN201220477616.4U CN201220477616U CN202779465U CN 202779465 U CN202779465 U CN 202779465U CN 201220477616 U CN201220477616 U CN 201220477616U CN 202779465 U CN202779465 U CN 202779465U
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- 238000009966 trimming Methods 0.000 title claims abstract description 26
- 239000002131 composite material Substances 0.000 title claims abstract description 8
- 238000005520 cutting process Methods 0.000 claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 150000001875 compounds Chemical class 0.000 claims abstract description 11
- 238000001125 extrusion Methods 0.000 abstract description 50
- 238000000034 method Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 10
- 238000004080 punching Methods 0.000 abstract description 6
- 238000013329 compounding Methods 0.000 abstract description 2
- 238000003825 pressing Methods 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010009 beating Methods 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009916 joint effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
本实用新型涉及一种壳体拉伸挤压切边复合模具,由上模组机构、弹性压边机构、上模组机构、下模组机构组成,上模组机构包括自上而下依次设置的模柄、上模座、卸料块及拉伸挤切凹模,弹性压边机构包括压边圈、顶杆、弹簧顶板、弹簧及调整板,弹簧通过弹簧顶板及顶杆将弹力传递给压边圈,下模组机构为下模座及下垫脚组成的门字形结构。与现有技术相比,本实用新型采用拉伸挤切复合结构,适用于单冲和连续冲等多种场合,模具设计制造简便易行,挤切效果好,能极大地提高生产效率,拉伸挤切复合在一副模具节省了工序,节约了成本。
The utility model relates to a compound mold for stretching, extruding and edge trimming of a shell, which is composed of an upper die set mechanism, an elastic edge pressing mechanism, an upper die set mechanism and a lower die set mechanism. The mold handle, upper mold base, discharge block and stretch extrusion die, the elastic blank holder mechanism includes blank holder ring, ejector rod, spring top plate, spring and adjustment plate, the spring transmits the elastic force to the machine through the spring top plate and ejector rod The blank holder, the lower die group mechanism is a door-shaped structure composed of the lower die base and the lower pad. Compared with the prior art, the utility model adopts a composite structure of stretching, extrusion and cutting, which is suitable for various occasions such as single punching and continuous punching. Stretching, extrusion, cutting and compounding in a pair of molds saves the process and saves the cost.
Description
技术领域 technical field
本实用新型涉及一种复合模具,尤其是涉及一种壳体拉伸挤压切边复合模具。The utility model relates to a composite mold, in particular to a shell stretching extrusion edge trimming composite mold.
背景技术 Background technique
一般的切割模具,其使用的工艺方案分三道工序,即:首先落料并首次拉伸零件,其中首次拉伸后高度约为27mm;然后进行第二次拉伸和第三次切边达到产品要求各尺寸。经试模,零件凸缘处出现失稳起皱,并且在零件完成切边工序后,口部是尖锐的刃口状,以上严重缺陷使模具和产品不能通过验收。For general cutting dies, the process scheme used is divided into three processes, namely: first blanking and stretching the part for the first time, and the height after the first stretching is about 27mm; then carry out the second stretching and third trimming to reach The product requires each size. After mold testing, the flange of the part was found to be unstable and wrinkled, and after the trimming process was completed, the mouth of the part was in the shape of a sharp edge. The above serious defects made the mold and product fail to pass the acceptance.
实用新型内容 Utility model content
本实用新型的目的就是为了克服上述现有技术存在的缺陷而提供一种挤切效果好生产效率高的壳体拉伸挤压切边复合模具。The purpose of this utility model is to provide a shell stretching, extrusion, edge trimming composite mold with good extrusion and cutting effect and high production efficiency in order to overcome the defects of the above-mentioned prior art.
本实用新型的目的可以通过以下技术方案来实现:The purpose of this utility model can be achieved through the following technical solutions:
一种壳体拉伸挤压切边复合模具,包括:A shell stretching extrusion edge trimming compound die, comprising:
上模组机构:包括自上而下依次设置的模柄、上模座、卸料块及拉伸挤切凹模,所述模柄、上模座及卸料块中部贯穿打棒,所述的卸料块设置在拉伸挤切凹模中部开设的挤切通孔内;Upper die set mechanism: including the die handle, upper die base, discharge block and stretch extrusion die set in sequence from top to bottom, the middle part of the die handle, upper die base and discharge block runs through the rod, and the The unloading block is set in the extrusion cutting through hole opened in the middle of the stretch extrusion die;
弹性压边机构:包括压边圈、顶杆、弹簧顶板、弹簧及调整板,所述的压边圈抵设在拉伸挤切凹模的下方,压边圈经顶杆与下方的弹簧顶板连接,所述的弹簧夹设在弹簧顶板及调整板之间,弹簧通过弹簧顶板及顶杆将弹力传递给压边圈;Elastic blank holder mechanism: including blank holder, push rod, spring top plate, spring and adjustment plate. connection, the spring clamp is set between the spring top plate and the adjustment plate, and the spring transmits the elastic force to the blank holder through the spring top plate and the ejector rod;
下模组机构:为下模座及下垫脚组成的门字形结构。Lower die set mechanism: It is a door-shaped structure composed of lower die base and lower feet.
所述的拉伸挤切凹模中部开设的挤切通孔内设有拉伸挤切凸模。A stretching extrusion punch is arranged in the extrusion cutting through hole opened in the middle part of the stretching extrusion cutting die.
所述的拉伸挤切凸模上开设有挤切刃口。An extrusion cutting edge is provided on the stretch extrusion punch.
所述的拉伸挤切凸模与拉伸挤切凹模之间设有0.05-0.07mm的间隙。A gap of 0.05-0.07mm is set between the stretch extrusion punch and the stretch extrusion die.
所述的挤切通孔的下侧与压边圈抵接的周边设置有50°的倒角。A 50° chamfer is provided on the periphery where the lower side of the extrusion-cut through hole abuts against the blank holder ring.
所述的压边圈为筒状压边圈,同时起压边及定位作用。The blank holder is a cylindrical blank holder, which plays the role of blank holder and positioning at the same time.
所述的压边圈经调节螺母及限位柱与上部的拉伸挤切凹模活动连接,压边力大小可通过控制限位柱与压边圈的距离进行调节,既能使压边力保持均衡同时又可防止将坯料压得过紧。The blank holder is movably connected with the upper stretching extrusion die through the adjusting nut and the limit post, and the blank holder force can be adjusted by controlling the distance between the limit post and the blank holder, so that the blank holder force can Maintain balance while preventing the blank from being over-pressed.
所述的弹簧顶板、弹簧及调整板经双头螺杆与下模组机构连接,所述的双头螺杆贯穿弹簧顶板及调整板,弹簧套设在双头螺杆的外侧,双头螺杆的顶部与下模座连接,底部经调整螺母固定在调整板上。The spring top plate, the spring and the adjustment plate are connected with the lower module mechanism through the double-ended screw rod. The double-ended screw rod runs through the spring top plate and the adjustment plate. The spring is sleeved on the outside of the double-ended screw rod. The lower mold base is connected, and the bottom is fixed on the adjustment plate by the adjustment nut.
与现有技术相比,本实用新型具有以下优点:Compared with the prior art, the utility model has the following advantages:
一、采用拉伸挤切复合结构,适用于单冲和连续冲等多种场合。1. It adopts stretch-extrusion-cut composite structure, which is suitable for various occasions such as single punching and continuous punching.
二、模具设计制造简便易行,挤切效果好,能极大地提高生产效率。2. The design and manufacture of the mold is simple and easy, and the effect of extrusion and cutting is good, which can greatly improve the production efficiency.
三、拉伸挤切复合在一副模具节省了工序,节约了成本。3. Stretching, extrusion, cutting and compounding in a pair of molds saves the process and saves the cost.
附图说明 Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为拉伸挤切凹模处的局部放大图。Figure 2 is a partial enlarged view of the stretch extrusion die.
图中,1为打棒、2为模柄、3为上模座、4为拉伸挤切凹模、5为卸料块、6为拉伸挤切凸模、7为调节螺母、8为限位柱、9为压边圈、10为顶杆、11为下模座、12为下垫脚、13为弹簧顶板、14为弹簧、15为调整板、16为双头螺杆、17为调整螺母。In the figure, 1 is the beating rod, 2 is the mold handle, 3 is the upper die base, 4 is the drawing die, 5 is the unloading block, 6 is the drawing die, 7 is the adjusting nut, and 8 is the limiter. Position column, 9 are blank holders, 10 are ejector rods, 11 are lower mold bases, 12 are lower pads, 13 are spring top plates, 14 are springs, 15 are adjustment plates, 16 are double-ended screw rods, and 17 are adjustment nuts.
具体实施方式 Detailed ways
下面结合附图和具体实施例对本实用新型进行详细说明。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例Example
一种壳体拉伸挤压切边复合模具,且结构如图1所示,该模具由上模组机构、弹性压边机构及下模组机构组成。其中,上模组机构包括自上而下依次设置的模柄2、上模座3、卸料块5及拉伸挤切凹模4,模柄2、上模座3及卸料块5中部贯穿打棒1,卸料块5设置在拉伸挤切凹模4中部开设的挤切通孔内。弹性压边机构包括压边圈9、顶杆10、弹簧顶板13、弹簧14及调整板15,压边圈9抵设在拉伸挤切凹模4的下方,压边圈9经顶杆10与下方的弹簧顶板13连接,弹簧14夹设在弹簧顶板13及调整板15之间,弹簧14通过弹簧顶板13及顶杆10将弹力传递给压边圈9。下模组机构为下模座11及下垫脚12组成的门字形结构。A composite die for shell stretching, extrusion, and edge trimming, and its structure is shown in Figure 1. The die is composed of an upper die set mechanism, an elastic edge-holding mechanism and a lower die set mechanism. Among them, the upper die set mechanism includes die handle 2, upper die base 3, unloading block 5 and stretch extrusion die 4 arranged sequentially from top to bottom, die handle 2, upper die base 3 and the middle part of unloading block 5 Through the beating rod 1, the unloading block 5 is arranged in the extrusion cutting through hole provided in the middle part of the stretching extrusion cutting die 4. The elastic blank holder mechanism includes a blank holder 9, a push rod 10, a
在拉伸挤切凹模4中部开设的挤切通孔内设有拉伸挤切凸模6,该拉伸挤切凸模6上开设有挤切刃口。拉伸挤切凸模6与拉伸挤切凹模4之间设有0.05-0.07mm的间隙。拉伸挤切凹模4处的局部放大图如图2所示,在挤切通孔的下侧与压边圈9抵接的周边设置的倒角由现有技术中一般所采用的24°左右改进为50°,这样与本实用新型采用的调整了压边力的弹簧配合使用,能够很好解决现有加工的零件在完成切边工序后口部均为尖锐的刃口状的结构的问题。使用的压边圈9为筒状压边圈,能够同时起压边及定位作用。该压边圈9经调节螺母7及限位柱8与上部的拉伸挤切凹模4活动连接,压边力大小可通过控制限位柱8与压边圈9的距离进行调节,既能使压边力保持均衡同时又可防止将坯料压得过紧。A
弹簧顶板13、弹簧14及调整板15经双头螺杆16与下模组机构连接,双头螺杆16贯穿弹簧顶板13及调整板15,弹簧14套设在双头螺杆16的外侧,双头螺杆16的顶部与下模座11连接,底部经调整螺母14固定在调整板15上。The
本实用新型针对现有的切边问题,通过结构革新将工序2第二次拉伸和工序3切边做在一副复合拉伸挤压切边模具上,模具首先进行拉伸动作再进行挤压切边动作;该模具工作过程为:在模具开启状态时,弹簧14的弹力通过弹簧顶板13和顶杆10将传递而顶起压边圈9,此时,将首次拉伸好的半成品套于压边圈9上,当冲床滑块下行,拉伸挤切凹模4与压边圈9共同作用进行对产品压边,具体压边力大小可通过控制限位柱8与压边圈9的距离进行调节。随着冲床滑块的逐渐下移,拉伸挤切凹模4与拉伸挤切凸模6共同作用对拉伸半成品进行第二次拉伸,当拉伸完成,拉伸挤切凸模6上的挤切刃口开始与拉伸挤切凹模4将产品口部挤切出来,完成修边。零件及废料由卸料块5从拉伸挤切凹模4内推出,工件与切边料随之分离。The utility model aims at the existing edge trimming problem. Through structural innovation, the second stretching of process 2 and the edge trimming of process 3 are done on a pair of compound stretching and extrusion edge trimming dies. The die first stretches and then squeezes. Pressing and trimming action; the working process of the mold is: when the mold is open, the elastic force of the spring 14 is transmitted through the
在拉伸完成即将进行挤压切边时,由于压边圈9与拉伸挤切凹模4的共同作用,受拉伸挤切凹模4结构的影响,第一次拉伸后的修边余量材料便被拉伸成与拉伸挤切模模口形状一致形态,当拉伸挤切凹模4下移与坯料口部先行接触时,由于其本身间隙较小,因此,拉伸挤切凹模4与拉伸挤切凸模6发生挤切时,其挤切真实始点是在拉伸挤切凸模6与拉伸挤凹模4设计始点的稍下方(即靠拉伸挤切凹模口方向),换句话说,即沿坯料的50°斜面开始发生挤切,能够很好解决现有加工的零件在完成切边工序后口部均为尖锐的刃口状的结构的问题。When the stretching is completed and the edge trimming is about to be carried out, due to the joint action of the blank holder ring 9 and the
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| Application Number | Priority Date | Filing Date | Title |
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| CN201220477616.4U CN202779465U (en) | 2012-09-18 | 2012-09-18 | Composite mold for stretching, squeezing and trimming case |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201220477616.4U CN202779465U (en) | 2012-09-18 | 2012-09-18 | Composite mold for stretching, squeezing and trimming case |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103418691A (en) * | 2013-08-12 | 2013-12-04 | 太仓市微贯机电有限公司 | Thin-material drawing extrusion cutting composite die |
| CN103639299A (en) * | 2013-11-27 | 2014-03-19 | 梧州恒声电子科技有限公司 | Copper ring deep drawing trimming die |
| CN104043739A (en) * | 2014-06-26 | 2014-09-17 | 梧州恒声电子科技有限公司 | Stretching die structure for rear cover products |
| CN104889253A (en) * | 2015-06-16 | 2015-09-09 | 黄小莲 | End cover stamping die |
| CN103658382B (en) * | 2012-09-18 | 2016-04-06 | 上海强精金属制品有限公司 | A kind of Stretching-extrudingcomposite composite die for shell |
-
2012
- 2012-09-18 CN CN201220477616.4U patent/CN202779465U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103658382B (en) * | 2012-09-18 | 2016-04-06 | 上海强精金属制品有限公司 | A kind of Stretching-extrudingcomposite composite die for shell |
| CN103418691A (en) * | 2013-08-12 | 2013-12-04 | 太仓市微贯机电有限公司 | Thin-material drawing extrusion cutting composite die |
| CN103639299A (en) * | 2013-11-27 | 2014-03-19 | 梧州恒声电子科技有限公司 | Copper ring deep drawing trimming die |
| CN104043739A (en) * | 2014-06-26 | 2014-09-17 | 梧州恒声电子科技有限公司 | Stretching die structure for rear cover products |
| CN104889253A (en) * | 2015-06-16 | 2015-09-09 | 黄小莲 | End cover stamping die |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130313 Termination date: 20150918 |
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| EXPY | Termination of patent right or utility model |
