CN202779391U - Blanking forming device - Google Patents
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- CN202779391U CN202779391U CN 201220193054 CN201220193054U CN202779391U CN 202779391 U CN202779391 U CN 202779391U CN 201220193054 CN201220193054 CN 201220193054 CN 201220193054 U CN201220193054 U CN 201220193054U CN 202779391 U CN202779391 U CN 202779391U
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Abstract
Description
技术领域 technical field
本实用新型属于模具技术领域。 The utility model belongs to the technical field of moulds. the
背景技术 Background technique
现在一般在生产形状较规则且量较大的零件时往往采用模具进行制造。在利用模具进行生产时,一般都采用三道工序完成零件的生产制造;三道工序为:第一序:落料,第二序:成形,第三序:修边冲孔。这三道工序分别用到三副模具为:落料模、成型模和冲孔模。采用这样的工艺步骤和模具能完成零件从落料到成形直至成品的制造过程,同时还可以通过排样增加材料的利用率;但是三道工序需要三副不同的模具才能完成,这样就大大增加了模具和产品的成本,而且还增加了模具的安装,增加了操作人员的劳动强度,降低了生产效率。 Nowadays, molds are often used to manufacture parts with regular shapes and large quantities. When using molds for production, three processes are generally used to complete the production and manufacture of parts; the three processes are: the first sequence: blanking, the second sequence: forming, and the third sequence: trimming and punching. These three processes respectively use three sets of molds: blanking mold, forming mold and punching mold. Using such process steps and molds can complete the manufacturing process of parts from blanking to forming to finished products. At the same time, the utilization rate of materials can be increased through layout; but the three processes require three sets of different molds to complete, which greatly increases It not only increases the cost of molds and products, but also increases the installation of molds, increases the labor intensity of operators, and reduces production efficiency. the
发明内容 Contents of the invention
本实用新型的目的是针对现有的技术存在上述问题,提出了一种落料成形装置,该装置能同时完成工件的落料和成形两道工序,节省了模具的成本,提高了产品的生产效率。 The purpose of this utility model is to solve the above-mentioned problems in the existing technology, and propose a blanking and forming device, which can complete the two processes of blanking and forming of the workpiece at the same time, saving the cost of the mold and improving the production of the product efficiency. the
本实用新型的目的可通过下列技术方案来实现:一种落料成形装置,其包括下模板和设置在下模板上方的上模板,在上模板和下模板之间设有导向柱一,所述上模板朝下模板的侧面上固连有凹形的成形凹模,所述下模板朝上模板的侧面上且正对着成形凹模固连有凸形的成形凸模,在所述的成形凸模上套设有呈环状的落料凹模,所述落料凹模的上平面高于成形凸模的上平面。 The purpose of this utility model can be achieved through the following technical solutions: a blanking forming device, which includes a lower template and an upper template arranged above the lower template, and a guide column 1 is arranged between the upper template and the lower template. A concave forming die is fixedly attached to the side of the template facing the lower template, and a convex forming punch is fixedly connected to the side of the lower template facing the upper template and facing the forming die. A ring-shaped blanking die is sheathed on the mold, and the upper plane of the blanking die is higher than the upper plane of the forming punch. the
将工件放置在成形凹模上,随着上模板朝向下模板运动,工 件首先在成形凹模和落料凹模的裁剪力的作用下工件得到落料形成用于成形用落料片,落料片掉至成形凸模上;然后上模板继续朝向下模板运动,待成形凹模运动至模具下死点时,落料片在成形凹模和成形凸模的配合下完成了工件的成形。该结构的落料和成形模具,将落料和成形工序合并为一道工序完成,降低了模具的设计开发成本,现在操作人员操作方便,而且降低了操作人员的强度和提高生产效率。 Place the workpiece on the forming die, and as the upper template moves toward the lower template, the workpiece is first blanked under the action of the cutting force of the forming die and the blanking die to form a blanking sheet for forming. The blank falls onto the forming punch; then the upper template continues to move towards the lower template, and when the forming die moves to the bottom dead center of the mold, the blank sheet completes the forming of the workpiece under the cooperation of the forming die and the forming punch. The blanking and forming mold of this structure combines the blanking and forming processes into one process, which reduces the design and development cost of the mold. Now the operator is easy to operate, and the strength of the operator is reduced and the production efficiency is improved. the
在上述的落料成形装置中,所述的落料成形装置还包括在上模板上且位于上模板和落料凹模之间正对着落料凹模设置的压料结构。工件被成型凸模和落料凹模落料之前固定在落料凹模上,这样能减少落料片轮廓边缘的形变量,同时便于工件在落料凹模上的定位。 In the above-mentioned blanking forming device, the blanking forming device further includes a pressing structure disposed on the upper die and between the upper die and the blanking die, facing the blanking die. The workpiece is fixed on the blanking die before being blanked by the forming punch and the blanking die, which can reduce the deformation of the contour edge of the blanking sheet and facilitate the positioning of the workpiece on the blanking die. the
在上述的落料成形装置中,所述压料结构包括正对着落料凹模设置的呈环状的压料板和若干个设置在压料板和上模板之间的弹性元件一,所述压料板的内孔面积大于所述落料凹模的内孔面积,所述弹性元件一的一端与压料板固连,其相对端与上模板固连,所述压料板的下表面向着落料凹模方向高于成形凹模的下表面。 In the above-mentioned blanking forming device, the pressing structure includes a ring-shaped pressing plate facing the blanking die and several elastic elements I arranged between the pressing plate and the upper template. The inner hole area of the binder plate is greater than the inner hole area of the blanking die, one end of the elastic element one is fixedly connected with the binder plate, and its opposite end is fixedly connected with the upper template, and the lower surface of the binder plate It is higher than the lower surface of the forming die toward the direction of the blanking die. the
将工件放置在成形凹模上,上模板朝下模板运动,压料板正对着工件的侧面抵压在工件上,这样能使工件固定在落料凹模上,随着上模板向着下模板继续运动,弹性元件一被压缩,继而工件在成形凹模和落料凹模的裁剪力的作用得到落料。弹性元件一可以根据实际生产中所需伸缩量的大小以及工件固定在下模板上所需力的大小决定;作为优选技术方案,本发明内容选取弹性元件一为弹簧。 Place the workpiece on the forming die, the upper template moves toward the lower template, and the pressure plate is pressed against the workpiece against the side of the workpiece, so that the workpiece can be fixed on the blanking die, and as the upper template moves toward the lower template Continue to move, once the elastic element is compressed, then the workpiece is blanked under the action of the cutting force of the forming die and the blanking die. Elastic element one can be determined according to the amount of expansion and contraction required in actual production and the force required to fix the workpiece on the lower formwork; as a preferred technical solution, the content of the present invention selects elastic element one as a spring. the
在上述的落料成形装置中,所述压料结构还包括在上模板上且正对着弹性元件一贯穿开设的沉头孔,螺栓穿过上述沉头孔和压料板固连。这样能避免压料板因弹性元件时常形变而导致压料 板在弹性元件的固定上脱落下来,加强了压料结构的可靠度。 In the above-mentioned blanking forming device, the pressing structure further includes a countersunk hole penetrating through the upper template and facing the elastic element, and bolts pass through the countersunk hole and are fixedly connected with the pressing plate. This can prevent the binder plate from falling off on the fixing of the elastic element due to the frequent deformation of the elastic element, thereby enhancing the reliability of the binder structure. the
在上述的落料成形装置中,所述的弹性元件一呈块状,弹性元件一在上下方向上贯穿设有与沉头孔连通的连接孔一,所述螺栓穿过沉头孔以及连接孔一和落料板固连。这样能避免弹性元件一因模具在加工过程的振动而从落料板上掉出来。 In the above-mentioned blanking forming device, the elastic element one is block-shaped, and the elastic element one is provided with a connecting hole communicating with the countersunk hole in the up and down direction, and the bolt passes through the countersunk hole and the connecting hole One and the blanking plate are fixedly connected. This can prevent the elastic element from falling out of the blanking plate due to the vibration of the mold during processing. the
在上述的落料成形装置中,所述落料成形装置还包括取料结构,所述取料结构包括设置在落料凹模和成形凸模之间且套设在成形凸模上的呈环状的顶出件,在顶出件下方设有若干弹性元件二,所述弹性元件二的一端顶压着顶出件。 In the above-mentioned blanking forming device, the blanking forming device further includes a reclaiming structure, and the retrieving structure includes a ring-shaped ring that is arranged between the blanking die and the forming punch and sleeved on the forming punch. There are several elastic elements two under the ejector, and one end of the elastic element two presses the ejector. the
当工件在成形凹模和落料凹模的裁剪力的作用下得到落料后掉至成形凸模上,随着上模板继续向着下模板运动,工件在成形凹模和成形凸模的配合作用下成形,同时,成形凹模的抵压着顶出器向着下模板方向运动,弹性元件二受力压缩;当工件成形好后,上模板背着下模板向上运动,成形凹模和成形凸模分开,工件留在成形凸模上,顶出器在弹性元件二的弹力作用向着上模板运动同时将工件从成形凸模上顶出。这样就完成了工件成形后的取料过程。
When the workpiece is blanked under the cutting force of the forming die and the blanking die, it falls onto the forming punch. As the upper template continues to move toward the lower template, the workpiece is in the cooperation of the forming die and the forming punch. The bottom is formed, and at the same time, the forming die presses against the ejector and moves toward the direction of the lower plate, and the
在上述的落料成形装置中,所述取料结构还包括设置在成形凹模中心沿成形凹模中心轴朝成形凸模方向的导向槽一、设置在导向槽一内周壁上的挡肩、分别设置在导向槽一中的弹性元件三和导向柱,所述导向柱近导向槽一底壁端固连有一挡块,所述弹性元件三的一端顶压着导向槽的底壁,其相对端抵压着挡块,所述挡块的远弹性元件端抵靠在挡肩上,所述导向柱远挡块端伸出导向槽一。 In the above-mentioned blanking forming device, the reclaiming structure also includes a guide groove 1 arranged at the center of the forming die along the central axis of the forming die toward the forming punch, a retaining shoulder arranged on the inner peripheral wall of the guide groove 1, The elastic element three and the guide column respectively arranged in the guide groove one, the end of the guide column near the bottom wall of the guide groove one is fixedly connected with a stopper, and one end of the elastic element three presses against the bottom wall of the guide groove, and its opposite The end of the guide column is pressed against the stop block, the end of the far elastic element of the stop block is against the shoulder, and the end of the guide column far from the stop block protrudes from the first guide groove. the
当工件成形好后,上模板背着下模板向上运动,成形凹模和成形凸模分开,导向柱的一端在弹性元件三的弹力作用下,导向柱的活动端抵压着工件,工件在导向柱的抵压下从成形凹模上脱落留在成形凸模上。
When the workpiece is formed, the upper template moves upwards with the lower template on its back, the forming die and the forming punch are separated, one end of the guide column is under the elastic force of the
与现有技术相比,本实用新型一种落料成形装置具有以下优点: Compared with the prior art, a blanking forming device of the utility model has the following advantages:
1、在成形凸模上套设有一落料凹模,该结构的模具可以使工件在成形前在成形凹模和落料凹模的裁剪力的作用下得到落料,这样将落料和成形工序合并为一道工序完成,降低了模具的设计开发成本,现在操作人员操作方便,而且降低了操作人员的强度和提高生产效率。 1. A blanking die is set on the forming punch. The mold of this structure can make the workpiece be blanked under the cutting force of the forming die and the blanking die before forming, so that the blanking and forming The process is merged into one process to complete, which reduces the design and development cost of the mold. Now the operator is easy to operate, and the strength of the operator is reduced and the production efficiency is improved. the
附图说明 Description of drawings
图1是本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model. the
图中,1、下模板;2、上模板;3、导向柱一;4、成形凹模;5、成形凸模;6、压料结构;61、压料板;62、弹性元件一;7、取料结构;71、顶出件;72、弹性元件二;73、挡肩;74、挡块;75、导向柱;76、弹性元件三。 In the figure, 1. lower template; 2. upper template; 3. guide column one; 4. forming die; 5. forming punch; 6. pressing structure; 61. pressing plate; 62. elastic element one; , material retrieving structure; 71, ejector; 72, elastic element two; 73, shoulder; 74, block; 75, guide column; 76, elastic element three. the
具体实施方式 Detailed ways
以下是本实用新型的具体实施例并结合附图,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。 The following are specific embodiments of the utility model and in conjunction with the accompanying drawings, the technical solution of the utility model is further described, but the utility model is not limited to these embodiments. the
请参阅图1,本实用新型一种落料成形装置包括下模板1、在下模板1上方的上模板2、在上模板2和下模板1之间的导向柱一3、成形凹模4、成形凸模5、压料结构6和取料结构7。
Please refer to Fig. 1, a kind of blanking forming device of the present utility model comprises lower template 1,
成形凹模4固连在上模板2朝下模板1的侧面上。成形凹模4的凹口方向朝向下模板1。成形凸模5固连在下模板1朝上模板2的侧面上且正对这成形凹模4。
Forming
落料凹模套设在成形凸模5上。落料凹模呈环状;落料凹模的上表面高于成形凸模5的上表面。这样,当成形凹模4向着成形凸模5运动的时候,成形凹模4和落料先完成工件的落料过程;然后成形凸模5和成形凹模4配合完工件的成形过程。
The blanking die is sleeved on the forming punch 5 . The blanking die is annular; the upper surface of the blanking die is higher than the upper surface of the forming punch 5 . In this way, when the forming
压料结构6固连在上模板2上且位于上模板2和下模板1之间正对着落料凹模的位置。压料结构6包括压料板61和若干个弹性元件一62。压料板61呈环状且压料板61的内孔面积大于落料凹模的内孔面积。落料凹模套设在成形凹模4行且正对着落料凹模。弹性元件可以根据实际生产中所需伸缩量的大小以及工件固定在下模板1上所需力的大小决定;作为优选实施方式,若干个弹性元件为弹簧且数量为三个,且形状为块状。三个弹性元件设置在压料板61和成形凹模4之间。上模板2上且正对着弹性元件一62贯穿开设的沉头孔。弹性元件一62在上下方向上贯穿设有与沉头孔连通的连接孔一,所述螺栓穿过沉头孔以及连接孔一和落料板固连。所述压料板61的下表面向着落料凹模方向高于成形凹模4的下表面。将工件放置在成形凹模4上,上模板2朝向下模板1运动,压料板61正对着工件的侧面抵压在工件上,这样能使工件固定在落料凹模上,随着上模板2向着下模板1继续运动,弹性元件被压缩,继而工件在成形凹模4和落料凹模的裁剪力的作用得到落料。
The binder structure 6 is fixedly connected to the
取料结构7包括顶出件71、若干个弹性元件二72、导向槽一、挡肩73、挡块74和导向柱75。顶出件71呈环状,其位于落料凹模和成形凸模5之间且套设在成形凸模5上。若干个弹性元件二72根据实际生产需要选定,作为优选实施方式,本实施例的弹性元件二72为弹簧,且数量为三个。三个弹性元件二72均匀且间隔的设置在顶出件71和下模板1之间,弹性元件二72一端顶压着顶出件71,其相对端抵压着下模板1。当工件在成形凹模4和落料凹模的裁剪力的作用下得到落料后掉至成形凸模5上,随着上模板2继续向着下模板1运动,元件在成形凹模4和成形凸模5的配合作用下成形,同时,成形凹模4的抵压着顶出器向着下模板1方向运动,弹性元件受力压缩;当工件成形好后,上模板2背着下模板1向上运动,成形凹模4和成形凸模5分开,工件 留在成形凸模5上,顶出器在弹性元件的弹力作用向着上模板2运动同时将工件从成形凸模5上顶出。导向槽一设置在成形凹模4中心且沿着中心朝成形凸模5方向。挡肩73设置在导向槽一的内周壁上。弹性元件三76根据实际生产要求可以采用弹簧、橡胶块等;作为优选实施方式,在本实施例中,弹性元件三76为弹簧。弹性元件三76、挡块74和导向柱75依次设置在导向槽一中。弹性元件三76的一端抵压着导向槽一的底壁,其相对端抵靠着所述的挡块74。挡块74固定在导向柱75上且挡块74的远导向槽的底壁端抵靠在挡肩73上,这样能防止导向柱75因重力的原因而掉出导向槽一。导向柱75的活动端伸出导向槽一。
The
工作时,工件放置在成形凹模4上。随着上模板2朝向下模板1运动,压料板61正对着工件的侧面抵压在工件上,这样能使工件固定在落料凹模上,随着上模板2向着下模板1继续运动,弹性元件被压缩,继而工件在成形凹模4和落料凹模的裁剪力的作用得到落料。工件形成用于成形的落料片,落料片掉至在成形凸模5上。然后上模板2继续朝向下模板1运动,待成形凹模4运动至模具下死点时,落料片在成形凹模4和成形凸模5的配合下完成了工件的成形,此时,成形凹模4抵压着顶出器向着下模板1方向运动,弹性元件二72受力压缩;同时导向柱75的活动端受到工件的抵压,弹性元件三76受力压缩。当工件成形好后,上模板2背着下模板1向上运动,成形凹模4和成形凸模5分开,导向柱75在弹性元件三76的弹力作用下,导向柱75的活动端抵压着工件使工件留在成形凸模5上,同时,顶出器在弹性元件二72的弹力作用向着上模板2运动将工件从成形凸模5上顶出。该结构的模具工件的落料和成形,将落料和成形工序合并为一道工序完成,降低了模具的设计开发成本,现在操作人员操作方便,而且降低了操作人员的强度和提高生产效率。
During work, the workpiece is placed on the forming
本文中所描述的具体实施例仅仅是对本实用新型精神作举例 说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。 The specific embodiments described herein are only examples to illustrate the spirit of the present invention. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond what is described in the appended claims. defined range. the
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103894489A (en) * | 2014-03-27 | 2014-07-02 | 安徽江淮汽车股份有限公司 | Side edge forming mold for plates |
| CN107088613A (en) * | 2017-06-27 | 2017-08-25 | 昆山申凌精密金属工业有限公司 | A kind of asymmetric remote control cover plate punching compound die |
| CN107138622A (en) * | 2017-07-06 | 2017-09-08 | 祥丰(浙江)金属制品有限公司 | A kind of trimming die for fisrt forming for preparing enamel baking tray base substrate |
| CN107377768A (en) * | 2017-08-28 | 2017-11-24 | 安徽奥丰汽车配件有限公司 | A kind of sectional die equipment for the production of ball arm |
| CN107497912A (en) * | 2017-09-08 | 2017-12-22 | 陕西飞机工业(集团)有限公司 | A kind of part drop forming method |
-
2012
- 2012-04-28 CN CN 201220193054 patent/CN202779391U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103894489A (en) * | 2014-03-27 | 2014-07-02 | 安徽江淮汽车股份有限公司 | Side edge forming mold for plates |
| CN103894489B (en) * | 2014-03-27 | 2017-01-18 | 安徽江淮汽车股份有限公司 | Side edge forming mold for plates |
| CN107088613A (en) * | 2017-06-27 | 2017-08-25 | 昆山申凌精密金属工业有限公司 | A kind of asymmetric remote control cover plate punching compound die |
| CN107138622A (en) * | 2017-07-06 | 2017-09-08 | 祥丰(浙江)金属制品有限公司 | A kind of trimming die for fisrt forming for preparing enamel baking tray base substrate |
| CN107377768A (en) * | 2017-08-28 | 2017-11-24 | 安徽奥丰汽车配件有限公司 | A kind of sectional die equipment for the production of ball arm |
| CN107377768B (en) * | 2017-08-28 | 2019-02-19 | 安徽奥丰汽车配件有限公司 | A combined mold equipment for ball arm production |
| CN107497912A (en) * | 2017-09-08 | 2017-12-22 | 陕西飞机工业(集团)有限公司 | A kind of part drop forming method |
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| C14 | Grant of patent or utility model | ||
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