CN202771857U - Rubber irradiation extrusion type production line - Google Patents
Rubber irradiation extrusion type production line Download PDFInfo
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- CN202771857U CN202771857U CN201220436123.6U CN201220436123U CN202771857U CN 202771857 U CN202771857 U CN 202771857U CN 201220436123 U CN201220436123 U CN 201220436123U CN 202771857 U CN202771857 U CN 202771857U
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Abstract
The utility model relates to a rubber irradiation extrusion type production line. The rubber irradiation extrusion type production line is characterized in that a shaft-less wire pay-off stand, a wire pay-off and storage stand, a vertical magnetic powder tension stand, an electrical heating type power passing box, a copper wire preheating machine, a straightener, a cold feeding type rubber extruder, a movable water channel, a laser bidirectional diameter measuring device, an ink printing machine, a cooling water channel, a wire take-up and storage stand, a two-wheel tractor, a silicone oil machine, a power frequency spark machine, a wire take-off stand and a double take-up type creel stand are arranged successively. The rubber irradiation extrusion type production line of the utility model has advantages of scientific and reasonable structure design, high production efficiency, good product quality and non-toxic and tasteless products, can be used to satisfy the demands of household electrical appliance products, and is a rubber irradiation extrusion type production line having the advantage of good creativity.
Description
Technical field
The utility model belongs to electric wire manufacturing equipment field, particularly a kind of rubber irradiation extruding production line.
Background technology
At present, traditional electric wire adopts the continuous vulcanization production line to realize extrusion molding mostly, and the rubber crust of electric wire is vulcanizing typing through curing tube after extruder is coated on the cable outside, need to add quantitative vulcanizing agent in the sulfuration type-approval process.Existing electric wire continuous vulcanization production line can be realized serialization production, has efficient high, the advantage of good product quality.
But, the electric wire that above-mentioned continuous vulcanization production line is produced, its electro-insulating rubber crust contains the noxious substances such as vulcanizing agent, it can not meet the quality requirement of high standard cable, particularly for household electrical appliance, such as the electrical equipment of the processed food usefulness such as microwave oven, roaster, its noxious substance can not satisfy content requirement.
And, on the at present large-scale rubber production line, the continuous vulcanization pipeline needs high-temperature steam to heat, this high-temperature steam is generated by large-scale boiler, for manufacturer, expands the scale of production such as need, then need to set up large-sized boiler, the control of government has been received in the installation of large-sized boiler, therefore, and the difficulty of expanding production.
Based on above-mentioned 2 points, be badly in need of a kind ofly can realizing that the continuous production of electric wire need not the production line of vulcanization process simultaneously.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, and a kind of rubber irradiation extruding production line that carries out rubber extruding based on the irradiated heat principle is provided, and its product is nonpoisonous and tasteless, and can realize continuous production.
The utility model solves its technical problem and is achieved through the following technical solutions:
A kind of rubber irradiation extruding production line is characterized in that: following equipment is arranged in order: powder case, copper wire preheating machine, swage, cold feed rubber machine, movable flume, radium-shine two-way caliper, ink printing press, double-deck bosh, take-up storage rack, two-wheeled hauling machine, silicone oil machine, power frequency spark machine, off-line frame, two receipts creel stand are crossed in two shaftless pay off racks, unwrapping wire storage rack, vertical magnetic powder tension bracket, electric heating.
And, described bosh is double-deck bosh, this bilayer bosh is made of frame, upper strata tank, lower floor's tank, topping wire wheels, lower floor's wire wheels, left side water tank, left side guide roller, right side water tank and right side guide roller, upper strata water tank and lower floor's water tank are packed on the frame, be fixedly mounted with respectively left side water tank and right side water tank at the two ends of frame, left side water tank, right side water tank all are shaped with the cable-through hole that is communicated with upper strata tank and lower floor's tank, the left side directive wheel is installed in the water tank of left side, the right side guide roller is installed in the water tank of right side.
And described two-wheeled hauling machine comprises two traction wheels, and the excircle of these two traction wheels all is shaped with dovetail groove.
And described two-wheeled hauling machine comprises one group of guide wheel, and the excircle of this group of guide wheel all is shaped with dovetail groove.
Advantage of the present utility model and beneficial effect are:
1. this rubber irradiation extruding production line, in strict accordance with rubber irradiation technique flow arrangement, support the use with large-scale irradiation apparatus, realize rubber irradiation extrusion, substituted original continuous vulcanization production line, realize the continous way irradiation extrusion of rubber, technique is continuous, and production efficiency is high, need not vulcanizing agent, thereby guarantee that product is nonpoisonous and tasteless, satisfy the user demand of household electric appliances.
2. this rubber irradiation extruding production line, in order to improve line speed rubber cable cable temperature after extruding is lowered, a double-layer water tank is set, and left side water tank and right side water tank be installed in the tank rear and front end, in water tank, place guide wheel group, realize that cable cools off fast, make cable increase by five times cooling time.
3. this rubber irradiation extruding production line, two traction wheels and all guide rollers with two-wheeled hauling machine are processed into dovetail groove by former arc groove, and the lenticular wire cable is attached to the dovetail groove bottom aborning, thereby do not affect the shape of lenticular wire cable, satisfy the need of production of lenticular wire cable in the household electric appliances.
4. the utility model scientific structure design is reasonable, have advantages of that production efficiency is high, good product quality, product are nonpoisonous and tasteless, satisfy the household appliances demand, be a kind of rubber irradiation extruding production line with higher innovation.
Description of drawings
Fig. 1 is the structural representation (part) of the utility model production line;
Fig. 2 is the structural representation (part) of the utility model production line;
Fig. 3 is the structural representation (part) of the utility model production line;
Fig. 4 is the structural representation (part) of the utility model production line;
Fig. 5 is the structural representation of the double-deck bosh of the utility model production line.
1-shaftless pay off rack, 2-unwrapping wire storage rack, the vertical magnetic powder tension bracket of 3-, the powder case is crossed in the 4-electric heating, 5-copper wire preheating machine, the 6-swage, the 7-cold feed rubber machine, the 8-movable flume, the radium-shine two-way caliper of 9-, the 10-ink printing press, the double-deck bosh of 11-, 12-take-up storage rack, the 13-two-wheeled hauling machine, 14-silicone oil machine, 15-power frequency spark machine, 16-off-line frame, the two receipts creel stands of 17-, 18-left side water tank, 19-left side guide roller, 20-upper strata tank, 21-lower floor tank, the 22-frame, 23-topping wire wheels, 24-lower floor wire wheels, 25-right side water tank, 26-right side guide roller.
Embodiment
The utility model is described in further detail below by specific embodiment, and following examples are descriptive, is not determinate, can not limit protection range of the present utility model with this.
A kind of rubber irradiation extruding production line, its innovation is: following equipment is arranged in order: powder case 4, copper wire preheating machine 5, swage 6, cold feed rubber machine 7, movable flume 8, radium-shine two-way caliper 9, ink printing press 10, double-deck bosh 11, take-up storage rack 12, two-wheeled hauling machine 13, silicone oil machine 14, power frequency spark machine 15, off-line frame 16, two receipts creel stand 17 are crossed in two shaftless pay off racks 1, unwrapping wire storage rack 2, vertical magnetic powder tension bracket 3, electric heating.The absolute construction of employed equipment is identical with device structure on the existing rubber continuous vulcanization production line in this production line, and this production line then is in strict accordance with rubber irradiation extrusion process Installation and layout to the technique ordering of equipment.
Wherein, bosh is double-deck bosh, this bilayer bosh is by frame 22, upper strata tank 20, lower floor's tank 21, topping wire wheels 23, lower floor's wire wheels 24, left side water tank 18, left side guide roller 19, right side water tank 25 and right side guide roller 26 consist of, upper strata water tank and lower floor's water tank are packed on the frame, be fixedly mounted with respectively left side water tank and right side water tank at the two ends of frame, the left side water tank, the right side water tank all only has the cable-through hole that is communicated with upper strata tank and lower floor's tank, the left side directive wheel is installed in the water tank of left side, the right side guide roller is installed in the water tank of right side.Can fast rubber cable cable temperature after extruding be lowered, improve line speed.
In the production line cold feeding rubber rubber extruding machine is improved, traditional handicraft rubber extruding temperature is lower than 100 ℃, and irradiation rubber mass extrusion temperature need to be higher than 120 ℃, by transforming temperature control system, make the die heater maximum temperature reach 150 ℃, solved the requirement of irradiation rubber mass extrusion temperature.
Two-wheeled hauling machine comprises two traction wheels, and the excircle of these two traction wheels all is shaped with dovetail groove.Two-wheeled hauling machine comprises guide wheel, and the excircle of this guide wheel all is shaped with dovetail groove.Rubber irradiation cable mainly is used in household electric appliances, produces the lenticular wire cable, therefore with two traction wheels and all guide rollers of two-wheeled hauling machine, is processed into dovetail groove by former arc groove, and the lenticular wire cable is attached to the dovetail groove bottom aborning, thereby does not affect the shape of lenticular wire cable.
The operation principle of this real each equipment of rubber irradiation extruding production line is:
Adopt the shaftless pay off rack to be used for placing copper conductor; Adopt vertical magnetic powder tension bracket to eliminate magnetic tension force; Adopt electric heating to cross the powder case and coat magnetic to copper conductor, prevent the copper conductor adhesion; Adopt the copper wire preheating machine that copper conductor is carried out the pre-heat treatment; Adopt swage that copper conductor is carried out alignment; Adopt cold feed rubber machine at copper conductor surface extruded rubber; Adopt movable flume that cable is cooled off; Adopt radium-shine two-way caliper that cable is calibrated; Adopt ink printing press at cable sheath surface lettering; Adopt double-deck bosh that cable is further cooled off; Adopt the take-up storage rack to realize not shutting down thread-changing; Adopt two-wheeled hauling machine that cable is drawn; Adopt the silicone oil machine to coat silicone oil on the cable surface, prevent from sticking together between the rubber crust in the take-up process; Adopt the power frequency spark machine that cable is carried out electric test; Adopt the off-line frame to realize the support cable, adopt two receipts creel stands to realize take-up.
Although for the purpose of illustration disclosed embodiment of the present utility model and accompanying drawing, but it will be appreciated by those skilled in the art that, in the spirit and scope that do not break away from the utility model and claims, various replacements, variation and modification all are possible, and therefore scope of the present utility model is not limited to embodiment and the disclosed content of accompanying drawing.
Claims (4)
1. rubber irradiation extruding production line is characterized in that: following equipment is arranged in order: powder case, copper wire preheating machine, swage, cold feed rubber machine, movable flume, radium-shine two-way caliper, ink printing press, bosh, take-up storage rack, two-wheeled hauling machine, silicone oil machine, power frequency spark machine, off-line frame and two receipts creel stands are crossed in two shaftless pay off racks, unwrapping wire storage rack, vertical magnetic powder tension bracket, electric heating.
2. rubber irradiation extruding production line according to claim 1, it is characterized in that: described bosh is double-deck bosh, this bilayer bosh is by frame, the upper strata tank, lower floor's tank, the topping wire wheels, lower floor's wire wheels, the left side water tank, the left side guide roller, right side water tank and right side guide roller consist of, upper strata water tank and lower floor's water tank are packed on the frame, be fixedly mounted with respectively left side water tank and right side water tank at the two ends of frame, the left side water tank, the right side water tank all is shaped with the cable-through hole that is communicated with upper strata tank and lower floor's tank, the left side directive wheel is installed in the water tank of left side, the right side guide roller is installed in the water tank of right side.
3. rubber irradiation extruding production line according to claim 1, it is characterized in that: described two-wheeled hauling machine comprises two traction wheels, and the excircle of these two traction wheels all is shaped with dovetail groove.
4. rubber irradiation extruding production line according to claim 3, it is characterized in that: described two-wheeled hauling machine comprises one group of guide wheel, and the excircle of this group of guide wheel all is shaped with dovetail groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220436123.6U CN202771857U (en) | 2012-08-30 | 2012-08-30 | Rubber irradiation extrusion type production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220436123.6U CN202771857U (en) | 2012-08-30 | 2012-08-30 | Rubber irradiation extrusion type production line |
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| Publication Number | Publication Date |
|---|---|
| CN202771857U true CN202771857U (en) | 2013-03-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201220436123.6U Expired - Lifetime CN202771857U (en) | 2012-08-30 | 2012-08-30 | Rubber irradiation extrusion type production line |
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| CN (1) | CN202771857U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104091648A (en) * | 2014-06-20 | 2014-10-08 | 江苏佳成科技股份有限公司 | High-quality speaker cable manufacturing device and method |
| CN104332255A (en) * | 2014-11-03 | 2015-02-04 | 广州番禺电缆集团有限公司 | Oil immersing device for production of low-smoke halogen-free cables and method for producing low-smoke halogen-free cables |
| CN104392804A (en) * | 2014-12-02 | 2015-03-04 | 江苏新技机械有限公司 | High-speed wire extrusion line |
| CN105235242A (en) * | 2015-10-13 | 2016-01-13 | 东莞市创展机械有限公司 | Four-wire irradiation traction machine |
| CN105469904A (en) * | 2015-12-31 | 2016-04-06 | 天长市富信电子有限公司 | Core wire extruding production line for flame-retardant power cable |
| CN109166669A (en) * | 2018-08-17 | 2019-01-08 | 浙江大顺电线电缆有限公司 | A kind of weatherability wire cable material and its production technology |
| CN113140375A (en) * | 2021-04-09 | 2021-07-20 | 天津市天缆电工机械有限公司 | Double-line high-speed rubber irradiation extrusion production line |
| CN113192696A (en) * | 2021-05-13 | 2021-07-30 | 刘小羊 | Flexible fireproof cable and intelligent preparation method thereof |
-
2012
- 2012-08-30 CN CN201220436123.6U patent/CN202771857U/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104091648A (en) * | 2014-06-20 | 2014-10-08 | 江苏佳成科技股份有限公司 | High-quality speaker cable manufacturing device and method |
| CN104332255A (en) * | 2014-11-03 | 2015-02-04 | 广州番禺电缆集团有限公司 | Oil immersing device for production of low-smoke halogen-free cables and method for producing low-smoke halogen-free cables |
| CN104392804A (en) * | 2014-12-02 | 2015-03-04 | 江苏新技机械有限公司 | High-speed wire extrusion line |
| CN105235242A (en) * | 2015-10-13 | 2016-01-13 | 东莞市创展机械有限公司 | Four-wire irradiation traction machine |
| CN105469904A (en) * | 2015-12-31 | 2016-04-06 | 天长市富信电子有限公司 | Core wire extruding production line for flame-retardant power cable |
| CN109166669A (en) * | 2018-08-17 | 2019-01-08 | 浙江大顺电线电缆有限公司 | A kind of weatherability wire cable material and its production technology |
| CN113140375A (en) * | 2021-04-09 | 2021-07-20 | 天津市天缆电工机械有限公司 | Double-line high-speed rubber irradiation extrusion production line |
| CN113192696A (en) * | 2021-05-13 | 2021-07-30 | 刘小羊 | Flexible fireproof cable and intelligent preparation method thereof |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130306 |