CN202763998U - Maintenance device of self-heat insulation concrete block - Google Patents
Maintenance device of self-heat insulation concrete block Download PDFInfo
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- CN202763998U CN202763998U CN 201220478670 CN201220478670U CN202763998U CN 202763998 U CN202763998 U CN 202763998U CN 201220478670 CN201220478670 CN 201220478670 CN 201220478670 U CN201220478670 U CN 201220478670U CN 202763998 U CN202763998 U CN 202763998U
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Abstract
The utility model discloses a maintenance device of a self-heat insulation concrete block. The maintenance device of the self-heat insulation concrete block comprises a maintenance kiln, a water tank is arranged outside the maintenance kiln, an upper water level probe is arranged on the top of the interior of the water tank, a lower water level probe is arranged in the middle of the interior of the water tank, a water inlet pipe which is connected with the water tank is connected with a water pump, the water pump is connected to a water well, and the upper water level probe and the lower water level probe are connected with the water pump and control operation of the water pump. An electric heater is arranged on the lower portion of the interior of the water tank, a temperature sensor is arranged in the water tank, and the temperature sensor and the electric heater are connected and control opening and closing of the electric heater, so that water temperature is kept between 65 DEG C-70 DEG C. Four high pressure water pipes are arranged on both sides of the top and the bottom of the maintenance kiln, and a group of atomizing nozzles is evenly arranged on each high pressure water pipe. The high pressure water pipes are connected with a booster pump, and the booster pump is connected with the bottom of the water tank. The maintenance device of the self-heat insulation concrete block is safe, energy-saving, environmental friendly, stable and balanced in product quality, and capable of shortening maintenance period, increasing output and reducing stacking field.
Description
Technical field
The utility model belongs to building materials manufacturing technology field, is specifically related to a kind of curing means of self-heat preservation heat insulation concrete segment.
Background technology
Behind the casting and compacting of concrete, why gradually setting and harden mainly is because the result of cement aquation, hydration then needs suitable temperature and humidity condition, therefore in order to guarantee that concrete has suitable curing condition, its intensity is constantly increased, must carry out maintenance to concrete.Behind the pouring concrete, such as hot climate, air drying, untimelyly carry out maintenance, moisture can evaporate too fast in the concrete, form the dehydration phenomenon, can make the abundant aquation of cement granules that has formed gelinite, can not be converted into stable crystallization, lack enough cohesive forces, thereby can sheet occur or powdery comes off at concrete surface.In addition, when concrete not yet possessed enough intensity, the too early evaporation of moisture also can produce larger contraction distortion, cup shake occurs, affects concrete durability and globality.So the maintenance of initial stage is extremely important after the concreting, should carry out immediately maintenance after the concrete final set, dry concrete Ying Yu builds and carries out immediately maintenance after complete.
At present, for concrete segment, traditional maintenance process mainly contains artificial maintenance and steam curing.Artificial maintenance water consumption is large, and it is inhomogeneous to sprinkle water, more easy to crack, the unstable product quality of building block, and production efficiency is low, the production cycle is long, labour intensity is large.And steam curing need to use boiler that water is burnt to 100 ℃ of ability generation steam, therefore a large amount of raw coal and electric energy have been consumed, simultaneously because boiler is pressure vessel, high temperature, high pressure, not only there is potential safety hazard, and the discharge of poisonous waste such as a large amount of carbon dioxide that produces, sulfur dioxide, flue dust is in air, to environment.
Summary of the invention
The purpose of this utility model is the defects that exists in the present technology, provide a kind of Environmental Safety, efficient high, be convenient to the automatically curing means of the self-heat preservation heat insulation concrete segment of control.
The purpose of this utility model realizes by the following technical solutions: the curing means of this self-heat preservation heat insulation concrete segment, comprise curing kilns, described curing kilns are rectangular structure, outside curing kilns, be provided with a water tank, the water tank inner top is provided with water-level probe, and the middle part is provided with lower water-level probe in the water tank, and the water inlet pipe that connects on the water tank is connected with a water pump, water pump is connected to well, and described upper water-level probe is connected with water pump with lower water-level probe and controls its running; The bottom is equipped with an electric heater in water tank, and a temperature inductor is installed in the water tank, and temperature inductor is connected with electric heater and controls its break-make, makes water temperature remain on 65 ℃~70 ℃; Top and two bottom sides in curing kilns are equipped with 4 high-pressure water pipe altogether, and one group of atomizer evenly is installed on the every high-pressure water pipe; Described high-pressure water pipe is connected with booster pump, and booster pump is connected to water tank bottom.
More particularly, described upper water-level probe and lower water-level probe adopt liquid level relay, and liquid level relay is connected with water pump by contactor.
Described temperature inductor adopts temperature controller, and temperature controller is connected with electric heater by contactor.
Described curing kilns are of a size of: long 61m * wide 2.6m * high 1.7m, and two high-pressure water pipe that install at the curing kilns top are 0.65m with the distance of curing kilns dual-side, and two high-pressure water pipe of curing kilns bottom installation and the distance of curing kilns bottom surface are 0.2m; Every 1.3~1.5m one group of atomizer is installed on the every high-pressure water pipe, the atomizer arranged in dislocation on adjacent two drainpipes.
Described booster pump adopts single-stage single-sucking vertical hot water pipeline centrifugal blower-pump, and power is 3kw, pumping system maximum working pressure Wei<=1.6Mpa.
The utility model at first is heated to the water in the water tank 65 ℃~70 ℃, hot water is atomized in curing kilns through atomizer with the booster pump supercharging again; Because hot water moment atomizing, the surface area of water has increased thousands of times once, and the heat in the hot water passes to ambient air medium very soon, and the temperature of curing kilns rises; The water smoke of atomizing makes again airborne humidity raising in the curing kilns simultaneously, steam is tending towards saturated gradually in the kiln, and the building block in the kiln is the automatic absorption moisture as required, builds existing certain temperature, again environment in the kiln of enough moistures is arranged, concrete segment intensity increases quickly, reaches the maintenance purpose.
The utlity model has following advantage: (1) is as long as be heated to 65 ℃~70 ℃ because of water temperature; it is the normal temperature and pressure duty; both saved a large amount of energy; stop again traditional use boiler and produced former consumption of coal or power consumption and the potential safety hazard that steam brings; avoid again simultaneously the discharging of the harmful substances such as carbon dioxide, sulfur dioxide, flue dust, effectively protected environment.(2) use the building block of the utility model curing means curing concrete, can make constant product quality, equilibrium, shortened curing cycle, increased output, reduce the pile place, can realize the batch production production of brickmaking enterprise fully, broken away from the passive situation that the conventional clay production process will be lived at the mercy of the elements, really realize automation and specialization, thereby promoted industrialization.
After testing, the self-heat preservation heat insulation concrete segment property indices of curing means production of the present utility model all meets or exceeds national standard, can satisfy the specification requirement of various architectural engineering non-bearing wall bodies, can satisfy again the specification requirement of bearing wall.The utility model not only is fit to the maintenance of self-heat preservation heat insulation concrete segment, also is fit to the maintenance of other type concrete segment.
Description of drawings
Fig. 1 is the structural representation of the utility model embodiment.
Fig. 2 is water level control and the coolant controlled electrical principle connection diagram of the utility model embodiment, and wherein, XD represents water pump, and K represents electric heater, and KX represents contactor, and XL represents liquid level relay, and KMD represents temperature controller, and KM represents air switch.
The specific embodiment
The utility model will be further described below in conjunction with drawings and Examples.
Referring to Fig. 1, present embodiment comprises the curing kilns 1 of rectangular structure, and curing kilns 1 are of a size of: long 61m * wide 2.6m * high 1.7m.Being provided with volume outside curing kilns 1 is 3m
3Water tank 2, water tank 2 inner tops are provided with water-level probe 3, water tank 2 interior middle parts are provided with lower water-level probe 4, the water inlet pipe 5 that connects on the water tank 2 is connected with water pump 6, water pump 6 is connected to well.Referring to Fig. 2, upper water-level probe 3 and lower water-level probe 4 adopt the probe of liquid level relay, and liquid level relay is connected with water pump 6 by contactor.When water level dropped to lower water-level probe 4 with upper/lower positions, the liquid level relay action drove contactor work, made water pump 6 runnings, when water level rises to upper water-level probe 3 above position, the liquid level relay outage makes the contactor outage, and water pump quits work, thereby reaches the automatically purpose of control of water level.In water tank 2 interior bottoms electric heater 7 is installed, temperature inductor 8 is installed in the water tank, temperature inductor 8 adopts the probe of temperature controller, and temperature controller is connected with electric heater 7 by contactor.Water Automatic-heating in electric heater 7 feed-tanks 2, the Temperature Setting of temperature controller is at 65 ℃~70 ℃, when beyond the endpoints thereof of water temperature to 65 ℃~70 ℃, probe to the temperature controller signal to making temperature controller action control contactor break-make control electric heater voltage, thereby reach the purpose of water temp. auto-control, make water temperature remain on 65 ℃~70 ℃.In the high-pressure water pipe 9 that top and the two bottom sides of curing kilns 1 is equipped with four Φ 33mm altogether, every 1.3~1.5m one group of atomizer is installed on the every high-pressure water pipe, the atomizer arranged in dislocation on adjacent two drainpipes; 160 groups of nozzles are installed in whole curing kilns altogether; End face adds both sides area 360 ㎡, and average 2.2m just has one group of nozzle, and rapid and even with kiln temperature transmission after the abundant assurance nozzle operation, atomized steam seamlessly is full of whole curing kilns space; To guarantee that 160 groups of nozzles can be fully with hot water atomized, hydraulic pressure is crossed conference pipeline, joint and valve is caused damage; Hydraulic pressure is too small then hot water atomized insufficient, reduces maintenance effect.High-pressure water pipe 10 is connected with booster pump 11, and booster pump 11 is connected to water tank 2 bottoms.Booster pump adopts single-stage single-sucking vertical hot water pipeline centrifugal blower-pump, and power is 3kw, pumping system maximum working pressure Wei<=1.6Mpa.
Claims (5)
1. the curing means of a self-heat preservation heat insulation concrete segment, comprise curing kilns, it is characterized in that: described curing kilns are rectangular structure, outside curing kilns, be provided with a water tank, the water tank inner top is provided with water-level probe, and the middle part is provided with lower water-level probe in the water tank, and the water inlet pipe that connects on the water tank is connected with a water pump, water pump is connected to well, and described upper water-level probe is connected with water pump with lower water-level probe and controls its running; The bottom is equipped with an electric heater in water tank, and a temperature inductor is installed in the water tank, and temperature inductor is connected with electric heater and controls its break-make, makes water temperature remain on 65 ℃~70 ℃; Top and two bottom sides in curing kilns are equipped with 4 high-pressure water pipe altogether, and one group of atomizer evenly is installed on the every high-pressure water pipe; Described high-pressure water pipe is connected with booster pump, and booster pump is connected to water tank bottom.
2. the curing means of self-heat preservation heat insulation concrete segment according to claim 1 is characterized in that: described upper water-level probe and lower water-level probe adopt liquid level relay, and liquid level relay is connected with water pump by contactor.
3. the curing means of self-heat preservation heat insulation concrete segment according to claim 1 and 2 is characterized in that: described temperature inductor adopts temperature controller, and temperature controller is connected with electric heater by contactor.
4. the curing means of self-heat preservation heat insulation concrete segment according to claim 3, it is characterized in that: described curing kilns are of a size of: long 61m * wide 2.6m * high 1.7m, two high-pressure water pipe that install at the curing kilns top are 0.65m with the distance of curing kilns dual-side, and two high-pressure water pipe of curing kilns bottom installation and the distance of curing kilns bottom surface are 0.2m; Every 1.3~1.5m one group of atomizer is installed on the every high-pressure water pipe, the atomizer arranged in dislocation on adjacent two drainpipes.
5. the curing means of self-heat preservation heat insulation concrete segment according to claim 4 is characterized in that: described booster pump adopts single-stage single-sucking vertical hot water pipeline centrifugal blower-pump, and power is 3kw, pumping system maximum working pressure Wei<=1.6Mpa.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220478670 CN202763998U (en) | 2012-09-19 | 2012-09-19 | Maintenance device of self-heat insulation concrete block |
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CN 201220478670 CN202763998U (en) | 2012-09-19 | 2012-09-19 | Maintenance device of self-heat insulation concrete block |
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CN 201220478670 Expired - Fee Related CN202763998U (en) | 2012-09-19 | 2012-09-19 | Maintenance device of self-heat insulation concrete block |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103317595A (en) * | 2013-07-19 | 2013-09-25 | 四川嘉华企业(集团)股份有限公司 | Oil well cement maintenance kettle |
CN103507151A (en) * | 2013-09-26 | 2014-01-15 | 芜湖精英新型建材有限公司 | Top maintenance house used for maintaining autoclaved aerated block slurry |
CN104999544A (en) * | 2015-06-23 | 2015-10-28 | 浙江长三角建材有限公司 | Manufacturing method for concrete blocks |
CN106042161A (en) * | 2016-06-30 | 2016-10-26 | 中交航局第四工程有限公司 | Movable automatic spray maintaining device for prefabricated T-shaped beams |
CN107237351A (en) * | 2017-06-29 | 2017-10-10 | 中国十七冶集团有限公司 | A kind of method of underground pipe gallery concrete structure maintenance |
CN109159271A (en) * | 2018-09-07 | 2019-01-08 | 铜陵丰泽建材科技有限公司 | A kind of curing means of autoclave aerated concrete building block |
-
2012
- 2012-09-19 CN CN 201220478670 patent/CN202763998U/en not_active Expired - Fee Related
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103317595A (en) * | 2013-07-19 | 2013-09-25 | 四川嘉华企业(集团)股份有限公司 | Oil well cement maintenance kettle |
CN103317595B (en) * | 2013-07-19 | 2015-06-17 | 嘉华特种水泥股份有限公司 | Oil well cement maintenance kettle |
CN103507151A (en) * | 2013-09-26 | 2014-01-15 | 芜湖精英新型建材有限公司 | Top maintenance house used for maintaining autoclaved aerated block slurry |
CN103507151B (en) * | 2013-09-26 | 2016-04-27 | 芜湖精英新型建材有限公司 | Room is supported on a kind of autoclaved aerated block slip maintenance top |
CN104999544A (en) * | 2015-06-23 | 2015-10-28 | 浙江长三角建材有限公司 | Manufacturing method for concrete blocks |
CN106042161A (en) * | 2016-06-30 | 2016-10-26 | 中交航局第四工程有限公司 | Movable automatic spray maintaining device for prefabricated T-shaped beams |
CN107237351A (en) * | 2017-06-29 | 2017-10-10 | 中国十七冶集团有限公司 | A kind of method of underground pipe gallery concrete structure maintenance |
CN109159271A (en) * | 2018-09-07 | 2019-01-08 | 铜陵丰泽建材科技有限公司 | A kind of curing means of autoclave aerated concrete building block |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130306 Termination date: 20180919 |