CN202763982U - Foam concrete block production device - Google Patents
Foam concrete block production device Download PDFInfo
- Publication number
- CN202763982U CN202763982U CN 201220373952 CN201220373952U CN202763982U CN 202763982 U CN202763982 U CN 202763982U CN 201220373952 CN201220373952 CN 201220373952 CN 201220373952 U CN201220373952 U CN 201220373952U CN 202763982 U CN202763982 U CN 202763982U
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- hopper
- vertical
- template
- framework
- buffer unit
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Abstract
The utility model relates to a foam concrete block production device which is characterized by comprising a conveying device (1), a fixing support (2), a movable framework (3), a feed box (4), a transverse moving mechanism (5) and a vertical moving mechanism (6). The fixing support (2) is provided with a vertical guide rail (21), the movable framework (3) is arranged on the vertical guide rail (21), the movable framework (3) comprises a framework body (31), the bottom of the framework body (31) is provided with a formwork (33), a transverse guide rail (35) is arranged inside the framework body (31), the feed box (4) is arranged on the transverse guide rail (35), the transverse moving mechanism (5) is connected with the movable framework (3), and the vertical moving mechanism (6) is connected with the feed box (4). The foam concrete block production device has the advantages of being high in production efficiency and capable of meeting automatic production requirements.
Description
Technical field
The utility model relates to a kind of foamed brick process units, belongs to the construction material preparation field.
Background technology
Foamed brick has good compressive property: compression strength is greater than 0.5Mpa, and maximum intensity can reach more than the 10.5Mpa, does not ftracture, long service life, and foamed brick also useful different raw material is made.Such as following two kinds: the foam water adobe is to utilize foam granule and cement mixing to condense to form, and has lightweight, insulation, sound insulation, fireproof high-quality performance, and owing to used the cause of minor diameter to greatly reduce cost, is the ideal of non-load bearing wall.The steam pressure foam concrete brick mainly is to be to produce raw material by cement, slag powders, river sand, mix and stir by pressure air and foam, pressure is admixed air and is mixed type one-tenth in the slurry, the concrete casting mold forming of microbubble structure, being made through operations such as steam pressure reactions, is the novel wall material of a kind of environmental protection, energy-conservation, stable material quality.
Because the extensive use of foamed brick, the production of foamed brick is extensively concerned, traditional foamed brick effluent sand, lime, cement are primary raw material, gypsum and blowing agent, after stirring, inject framed in, behind the oxygen foamed solidification, cut into all size building block or sheet material, sent in the still kettle by steaming maintaining vehicle, under the maintenance of high temperature saturated vapor, namely form the foamed brick of porous light.Traditional method and apparatus production efficiency is lower, is difficult to satisfy the requirement of automated production.
Summary of the invention
The purpose of this utility model is to overcome above-mentioned deficiency, provides a kind of production efficiency higher, can satisfy the foamed brick process units of automated production.
The purpose of this utility model is achieved in that
A kind of foamed brick process units, it comprises conveying device, fixed support, movable frame, hopper, transverse moving mechanism and vertical travel mechanism, both sides, described support bracket fastened front and back are provided with vertical guide, the below of described vertical guide is provided with buffing pad, described movable frame comprises framework, the bottom of described framework is provided with template, the both sides, front and back of described framework outside are provided with vertical guide wheel, described vertical guide wheel is arranged on the vertical guide, the both sides, front and back of described framework inside are provided with cross slide way, the bottom hollow out of described hopper, the both sides, front and back of described hopper outside are provided with wheel stand, be provided with horizontal guide wheel on the described wheel stand, be provided with buffer unit between described wheel stand and the hopper, described horizontal guide wheel is arranged on the cross slide way, described transverse moving mechanism links to each other with movable frame, described vertical travel mechanism links to each other with hopper, and half section on the left side of described template or right half section offer nib, other half section sealing of described template.
As a kind of preferred, described buffer unit comprises the buffer unit seat, be provided with transverse axis and vertical pivot in the described buffer unit seat, one end of described transverse axis links to each other with the middle part of vertical pivot, the up and down two ends of described vertical pivot are provided with disk spring, and the outer end of described disk spring is provided with the adjusting double-screw bolt, and the other end of described transverse axis is connected with vertical installing plate, described installing plate links to each other by bolt with the side plate of hopper, and described buffer unit seat links to each other by bolt with wheel stand.
As a kind of preferred, bottom and the template of described framework are bolted.
As a kind of preferred, described conveying device is conveyer belt or conveying roller.
As a kind of preferred, described transverse moving mechanism and vertical travel mechanism are cylinder or oil cylinder.
As a kind of preferred, it is large that the cross section of described nib becomes from top to bottom gradually.
Compared with prior art, the beneficial effects of the utility model are:
The utlity model has following advantage:
1, in the practice after overtesting turns oven dry to brick cast foam, find to have in the middle of the foamed brick recessed, the nib with template is designed to up-small and down-big moulding now, recessed after oven dry of compensation foam.
2, the foam delivery pipeline can not stop in the foam casting process, after stopping, foam easily stops up in pipeline, has adopted the temporary transient stacking of hopper this moment, solve conveyance conduit and do not stop to carry bubble-related issues, stencil design becomes half section die sinking hole, and other half section not perforate is when needing the cast foam, hopper is moved on to the die sinking hole section of template, until certain hour water fill with after, again hopper is moved on to the not die sinking hole section of template
3, moist foam mixture has flowability in the hopper, and hopper and template face must have certain sealing, avoid foam mixture to overflow.In order to reach sealing, hopper carries out face with template and contacts to guarantee certain sealing, for a long time repeatedly back and forth friction of hopper and template contact-making surface in the production process, the self-lubricating nylon bar wearing and tearing of hopper bottom, will produce the gap between hopper and the template, because there is compress variation in disk spring in the buffer unit, the reaction force of buffer unit is less than the hopper self gravitation, hopper sinks until contact with the template face, wherein the reaction force of the disk spring in the buffer unit has reduced hopper and has been pressed in gravity on the template, also reduced simultaneously frictional force between the two, frictional force between this moment hopper and the template face is that the hopper self gravitation cuts the frictional force that residual gravity produces behind the buffer unit reaction force, this has reduced the friction between hopper and the template greatly, has guaranteed that also foam mixture overflows.
4, according to the various brick types in the production process, need to be equipped with corresponding foam cast template, for the ease of changing template and saving and change the set-up time, template part is designed to detachable function, when needs are dismantled, foam mixture in the hopper is finished, the template that need to change in conveying novel brick device placed upstream in advance simultaneously, hoist cylinder puts down movable frame, allows template be shelved on the brick, twists off the connecting bolt that connects movable frame and template, after the hoist cylinder rising puts in place, the transporting bricks device starts, and the template of changing is shifted out, behind the new template arrival installation site that needs to change, stop the transporting bricks device, take off the template of changing, vertical travel mechanism puts down movable frame, make movable frame and template link position near the time, vertical travel mechanism stops at this position, tighten the connecting bolt of movable frame and template, start vertical travel mechanism and make template arrive the pouring position of brick, begin to carry out the foam cast of shaped brick type.
Therefore, the utility model foamed brick process units is when ensuring the quality of products, and it is higher to have production efficiency, can satisfy the requirement of automated production.
Description of drawings
Fig. 1 is the structural representation of the utility model foamed brick process units.
Fig. 2 is the side view of Fig. 1.
Fig. 3 is the A place partial enlarged drawing of Fig. 2.
Fig. 4 be the utility model foamed brick process units carry out foam casting condition hopper position view.
Fig. 5 be the utility model foamed brick process units stop foam casting condition hopper position view.
Wherein:
Conveying device 1
Fixed support 2, vertical guide 21, buffing pad 22
Hopper 4, wheel stand 41, horizontal guide wheel 42
Vertical travel mechanism 6
Buffer unit 7, described buffer unit seat 71, vertical pivot 72, disk spring 73, adjusting double-screw bolt 74, transverse axis 75, installing plate 76.
The specific embodiment
Referring to Fig. 1 ~ Fig. 5, a kind of foamed brick process units that the utility model relates to, it comprises conveying device 1, fixed support 2, movable frame 3, hopper 4, transverse moving mechanism 5 and vertical travel mechanism 6, described conveying device 1 is conveyer belt or conveying roller, the both sides, front and back of described fixed support 2 are provided with vertical guide 21, the below of described vertical guide 21 is provided with buffing pad 22, described movable frame 3 comprises framework 31, the top of described framework 31 is provided with cover plate 32, the bottom of described framework 31 is provided with template 33, the both sides, front and back of described framework 31 outsides are provided with vertical guide wheel 34, described vertical guide wheel 34 is arranged on the vertical guide 21, the both sides, front and back of described framework 31 inside are provided with cross slide way 35, the bottom hollow out of described hopper 4, the both sides, front and back of described hopper 4 outsides are provided with wheel stand 41, be provided with horizontal guide wheel 42 on the described wheel stand 41, be provided with buffer unit 7 between described wheel stand 41 and the hopper 4, described horizontal guide wheel 42 is arranged on the cross slide way 35, described transverse moving mechanism 5 links to each other with movable frame 3, described vertical travel mechanism 6 links to each other with hopper 4, described transverse moving mechanism 5 and vertical travel mechanism 6 are cylinder or oil cylinder, the bottom of described framework 31 and template 33 are bolted, half section on the left side of described template 33 or right half section offer nib 36, it is large that the cross section of described nib 36 becomes from top to bottom gradually, other half section sealing of described template 33, described buffer unit 7 comprises buffer unit seat 71, be provided with transverse axis 75 and vertical pivot 72 in the described buffer unit seat 71, one end of described transverse axis 75 links to each other with the middle part of vertical pivot 72, the up and down two ends of described vertical pivot 72 are provided with disk spring 73, the outer end of described disk spring 73 is provided with regulates double-screw bolt 74, the other end of described transverse axis 75 is connected with vertical installing plate 76, described installing plate 76 links to each other by bolt with the side plate of hopper 4, and described buffer unit seat 71 and wheel stand 41 link to each other by bolt.
Operation principle:
1, vertically travel mechanism's rising drives the movable frame rising, and after the rising of vertical travel mechanism put in place, conveying device was transported to the brick of foam to be cast the foam pouring position at fixed support place;
2, the decline of vertical travel mechanism makes template die sinking hole, movable frame bottom side contact with brick, and vertical travel mechanism stops to descend;
3, transverse moving mechanism promotes hopper, because the hopper bottom is blank, hopper moves to the die sinking hole section of template from the closed section of template, begins the foam cast;
4, after foam watered and fills with, transverse moving mechanism retracted hopper, made hopper move to the closed section of template from the die sinking hole section of template, and the foam cast stops;
5, vertical travel mechanism rises, and after rising put in place, the brick that conveying device will pour foam shifted out, and again moves into the brick of foam to be cast.
Claims (6)
1. foamed brick process units, it is characterized in that it comprises conveying device (1), fixed support (2), movable frame (3), hopper (4), transverse moving mechanism (5) and vertical travel mechanism (6), the both sides, front and back of described fixed support (2) are provided with vertical guide (21), the below of described vertical guide (21) is provided with buffing pad (22), described movable frame (3) comprises framework (31), the bottom of described framework (31) is provided with template (33), the outside both sides, front and back of described framework (31) are provided with vertical guide wheel (34), described vertical guide wheel (34) is arranged on the vertical guide (21), the inner both sides, front and back of described framework (31) are provided with cross slide way (35), the bottom hollow out of described hopper (4), the outside both sides, front and back of described hopper (4) are provided with wheel stand (41), be provided with horizontal guide wheel (42) on the described wheel stand (41), be provided with buffer unit (7) between described wheel stand (41) and the hopper (4), described horizontal guide wheel (42) is arranged on the cross slide way (35), described transverse moving mechanism (5) links to each other with movable frame (3), described vertical travel mechanism (6) links to each other with hopper (4), half section on the left side of described template (33) or right half section offer nib (36), other half section sealing of described template (33).
2. a kind of foamed brick process units according to claim 1, it is characterized in that described buffer unit (7) comprises buffer unit seat (71), be provided with transverse axis (75) and vertical pivot (72) in the described buffer unit seat (71), one end of described transverse axis (75) links to each other with the middle part of vertical pivot (72), the up and down two ends of described vertical pivot (72) are provided with disk spring (73), the outer end of described disk spring (73) is provided with regulates double-screw bolt (74), the other end of described transverse axis (75) is connected with vertical installing plate (76), described installing plate (76) links to each other by bolt with the side plate of hopper (4), and described buffer unit seat (71) links to each other by bolt with wheel stand (41).
3. a kind of foamed brick process units according to claim 1 and 2 is characterized in that the bottom of described framework (31) and template (33) are bolted.
4. a kind of foamed brick process units according to claim 1 and 2 is characterized in that described conveying device (1) is conveyer belt or conveying roller.
5. a kind of foamed brick process units according to claim 1 and 2 is characterized in that described transverse moving mechanism (5) and vertical travel mechanism (6) are cylinder or oil cylinder.
6. a kind of foamed brick process units according to claim 1 and 2 is characterized in that the cross section of described nib (36) becomes large from top to bottom gradually.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220373952 CN202763982U (en) | 2012-07-31 | 2012-07-31 | Foam concrete block production device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220373952 CN202763982U (en) | 2012-07-31 | 2012-07-31 | Foam concrete block production device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202763982U true CN202763982U (en) | 2013-03-06 |
Family
ID=47770581
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220373952 Withdrawn - After Issue CN202763982U (en) | 2012-07-31 | 2012-07-31 | Foam concrete block production device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202763982U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102765123A (en) * | 2012-07-31 | 2012-11-07 | 江阴天龙重工机械有限公司 | Bubble brick production device |
| CN103986106A (en) * | 2014-05-08 | 2014-08-13 | 吕爱萍 | Simple cable trench cover plate |
| CN111941627A (en) * | 2020-08-13 | 2020-11-17 | 海盐达贝尔新型建材有限公司 | Production line and production process for prefabricated wall materials of sintered insulating bricks |
-
2012
- 2012-07-31 CN CN 201220373952 patent/CN202763982U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102765123A (en) * | 2012-07-31 | 2012-11-07 | 江阴天龙重工机械有限公司 | Bubble brick production device |
| CN103986106A (en) * | 2014-05-08 | 2014-08-13 | 吕爱萍 | Simple cable trench cover plate |
| CN111941627A (en) * | 2020-08-13 | 2020-11-17 | 海盐达贝尔新型建材有限公司 | Production line and production process for prefabricated wall materials of sintered insulating bricks |
| CN111941627B (en) * | 2020-08-13 | 2021-07-30 | 海盐达贝尔新型建材有限公司 | Production line and production process for prefabricated wall materials of sintered insulating bricks |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130306 Effective date of abandoning: 20140730 |
|
| RGAV | Abandon patent right to avoid regrant |