CN111941627A - Production line and production process for prefabricated wall materials of sintered insulating bricks - Google Patents
Production line and production process for prefabricated wall materials of sintered insulating bricks Download PDFInfo
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- CN111941627A CN111941627A CN202010812162.0A CN202010812162A CN111941627A CN 111941627 A CN111941627 A CN 111941627A CN 202010812162 A CN202010812162 A CN 202010812162A CN 111941627 A CN111941627 A CN 111941627A
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- blanks
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- conveying belt
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- 239000000463 material Substances 0.000 title claims abstract description 97
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 239000011449 brick Substances 0.000 title claims abstract description 25
- 239000002994 raw material Substances 0.000 claims abstract description 54
- 238000004140 cleaning Methods 0.000 claims abstract description 20
- 238000001354 calcination Methods 0.000 claims abstract description 19
- 238000001035 drying Methods 0.000 claims abstract description 19
- 238000005520 cutting process Methods 0.000 claims abstract description 18
- 238000002156 mixing Methods 0.000 claims abstract description 18
- 238000004064 recycling Methods 0.000 claims abstract description 10
- 238000001125 extrusion Methods 0.000 claims abstract description 6
- 238000012856 packing Methods 0.000 claims description 9
- 238000011084 recovery Methods 0.000 claims description 9
- 238000007493 shaping process Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 claims description 2
- 238000012545 processing Methods 0.000 abstract description 2
- 238000009434 installation Methods 0.000 description 11
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/16—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Tunnel Furnaces (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention belongs to the technical field of insulating brick processing, in particular to a production line and a production process of a prefabricated wall material of a sintered insulating brick, which comprises a raw material mixing mechanism, a raw material extruding mechanism, a first conveying belt, a residual material recycling mechanism, a residual material cleaning mechanism, a first cutting mechanism, a second conveying belt, a drying mechanism and a calcining furnace, wherein the raw material mixing mechanism is used for mixing raw materials, and the raw material extruding mechanism is used for extruding the mixed raw materials; the scraper is removed the blank that exceeds the spacing frame top surface, the clout enters into the fourth conveyer belt top surface on the carrier disc through scraper and third conveyer belt, then first cylinder drives installing frame and spacing frame and goes upward, the clout passes through the blown down tank with the fourth conveyer belt and conveys to the collecting hopper in, the clout in the collecting hopper is carried again to the raw materials extrusion mechanism to flexible auger, can cut the height of blank, guarantee the roughness of its top surface, simultaneously, can retrieve the clout after cutting.
Description
Technical Field
The invention belongs to the technical field of insulating brick processing, and particularly relates to a production line and a production process for a prefabricated wall material of a sintered insulating brick.
Background
The insulating brick is a novel building material synthesized by using a high polymer material, is an insulating brick, can replace a novel product of a ceramic tile, and is mainly suitable for toilets, kitchens, television background walls, bedrooms, external walls and the like. The prefabricated wall is bright in color, various in specification, capable of being cut at will, neat in section, and usually piled up by adopting sintered insulating bricks as raw materials.
Chinese patent publication No. CN110640891A discloses a production line and a production method for frost-resistant baked insulating bricks, which can reduce overall energy consumption and increase overall practicability, but can only cut the horizontal size of a blank, and cannot cut and finish the height size of the blank, and the use has certain limitations.
Disclosure of Invention
To solve the problems set forth in the background art described above. The invention provides a production line and a production process for prefabricated wall materials of sintered insulating bricks, which have the characteristic of excess material recovery.
In order to achieve the purpose, the invention provides the following technical scheme: the prefabricated wall material production line for the sintered insulating bricks comprises a raw material mixing mechanism, a raw material extruding mechanism, a first conveying belt, a residual material recycling mechanism, a residual material cleaning mechanism, a first cutting mechanism, a second conveying belt, a drying mechanism and a calcining furnace, wherein the raw material mixing mechanism is used for mixing raw materials, the raw material extruding mechanism is used for extruding the mixed raw materials, the first conveying belt is used for conveying extruded blanks, the residual material cleaning mechanism is used for cleaning high residual materials of the blanks, the residual material recycling mechanism is used for conveying residual materials, the first cutting mechanism is used for cutting the blanks, the second conveying belt is used for conveying the cut blanks, the drying mechanism is used for drying the blanks, the calcining furnace is used for calcining the dried blanks, and the residual material cleaning mechanism comprises a supporting plate and first air cylinders fixed at two ends of the top surface of the supporting plate, a chute is arranged on one side of the top surface of the supporting plate, a discharge chute is arranged on one end of one side surface of the supporting plate, which is far away from the chute, an installation frame is arranged below the supporting plate, the output end of the first air cylinder is fixedly connected with the installation frame, the inner side of the installation frame is horizontally and slidably connected with a limit frame, one side of the top surface of the installation frame, which is far away from the chute, is fixedly connected with a second air cylinder, the output end of the second air cylinder is fixedly connected with a connecting rod, the connecting rod slides in the chute, the bottom end of the connecting rod is fixedly connected with the limit frame, the inner side of the installation frame is fixedly connected with a scraper, the scraper corresponds to the top surface of the limit frame, the inner side of the installation frame is also fixedly connected with a bearing plate, the bearing plate, bear the inboard of dish and install the fourth conveyer belt, the direction of transfer of fourth conveyer belt with the blown down tank corresponds, clout recovery mechanism is located one side of installing frame, clout recovery mechanism is located the blown down tank below, first cylinder with the second cylinder is connected with outside air supply transmission through the control valve respectively.
Preferably, two inner side walls of the mounting frame are fixedly connected with slide rails, two sides of the limiting frame are fixedly connected with two sliding columns corresponding to the slide rails, and the sliding columns slide in the slide rails.
Preferably, the scraper and the bearing disc are both made of stainless steel.
Preferably, the excess material recycling mechanism comprises a material collecting hopper and a flexible packing auger arranged at the bottom end of the material collecting hopper, the input end of the flexible packing auger is communicated with the inside of the material collecting hopper, the output end of the flexible packing auger is connected with the raw material extruding mechanism, and the material collecting hopper corresponds to the discharge chute.
Preferably, the length of the slide rail is greater than 2 times of the length of the limiting frame.
Preferably, the length of the bearing disc is greater than that of the limiting frame.
Preferably, the length of the discharge chute is greater than the length of the fourth conveyor belt.
Preferably, the scraper blade has the same inclination angle with the third conveyor belt, and the conveying height of the third conveyor belt is flush with the top surface height of the fourth conveyor belt.
Preferably, the telescopic distance of the second cylinder is greater than the length of the limiting frame.
The production process of the prefabricated wall material production line for the sintered insulating bricks comprises the following steps:
s1: the blank forming step, namely, adding raw materials into the raw material mixing mechanism for stirring and mixing, then conveying the stirred raw materials into the raw material extruding mechanism, extruding the raw materials into blanks by the raw material extruding mechanism, and conveying the blanks by the first conveying belt;
s2: height forming, wherein a blank is conveyed to the position below the excess material cleaning mechanism through the first conveying belt, the first air cylinder on the supporting plate pushes the mounting frame to move downwards, so that the limiting frame is covered on the outer side of the blank to limit the blank, the second air cylinder pulls the limiting frame to horizontally slide through the connecting rod, the limiting frame and the scraper slide relatively, the scraper scrapes the blank higher than the top surface of the limiting frame, excess materials enter the top surface of the fourth conveying belt on the bearing disc through the scraper and the third conveying belt, and then the first air cylinder drives the mounting frame and the limiting frame to move upwards, so that the limiting frame is separated from the blank;
s3: excess materials are recycled, the excess materials are conveyed into the material collecting hopper through the discharge chute by the fourth conveying belt, and the excess materials in the material collecting hopper are conveyed into the raw material extruding mechanism again by the flexible auger;
s4: cutting and forming, wherein the first cutting mechanism cuts the blank to form the blank;
s5: drying and shaping, wherein the second conveying belt conveys the cut and shaped blank into the drying mechanism for drying and shaping;
s6: calcining and forming; and the second conveying belt conveys the dried blank into the calcining furnace for calcining.
Compared with the prior art, the invention has the beneficial effects that:
the blank is conveyed to the lower part of the excess material cleaning mechanism through the first conveying belt, the first air cylinder on the supporting plate pushes the mounting frame to move downwards, the limiting frame is covered on the outer side of the blank and is limited, the second air cylinder pulls the limiting frame to horizontally slide through the connecting rod, the limiting frame and the scraper slide relatively, the scraper scrapes off the blank higher than the top surface of the limiting frame, the excess material enters the top surface of a fourth conveying belt on the bearing plate through the scraper and a third conveying belt, then the first air cylinder drives the mounting frame and the limiting frame to move upwards, the limiting frame is separated from the blank, the excess material is conveyed into the collecting hopper through the discharge chute by the fourth conveying belt, the excess material in the collecting hopper is conveyed into the raw material extruding mechanism again through the flexible auger, the height of the blank can be cut, the flatness of the top surface of the blank can be guaranteed, and meanwhile, the cut excess material can be recovered.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of a remainder recycling mechanism according to the present invention;
FIG. 3 is a schematic structural view of a remainder cleaning mechanism according to the present invention;
FIG. 4 is a schematic view of a fourth belt structure in accordance with the present invention;
FIG. 5 is a schematic view of a third belt structure in the present invention;
fig. 6 is a schematic structural view of the mounting frame in the present invention.
In the figure: 1. a raw material mixing mechanism; 2. a raw material extrusion mechanism; 3. a first conveyor belt; 4. a remainder recovery mechanism; 41. a collection hopper; 42. a flexible auger; 5. a remainder cleaning mechanism; 501. a chute; 502. a discharge chute; 51. a support plate; 52. a first cylinder; 53. installing a frame; 531. a slide rail; 54. a limiting frame; 541. a traveler; 55. a second cylinder; 551. a connecting rod; 56. a scraper; 561. a third conveyor belt; 57. a carrier tray; 58. a fourth conveyor belt; 6. a first cutting mechanism; 7. a second conveyor belt; 8. a drying mechanism; 9. and (4) a calcining furnace.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides the following technical solutions: a prefabricated wall material production line for sintered insulating bricks comprises a raw material mixing mechanism 1, a raw material extruding mechanism 2, a first conveying belt 3, a residual material recycling mechanism 4, a residual material cleaning mechanism 5, a first cutting mechanism 6, a second conveying belt 7, a drying mechanism 8 and a calcining furnace 9, wherein the raw material mixing mechanism 1 is used for mixing raw materials, the raw material extruding mechanism 2 is used for extruding the mixed raw materials, the first conveying belt 3 is used for conveying extruded blanks, the residual material cleaning mechanism 5 is used for cleaning high residual materials of the blanks, the residual material recycling mechanism 4 is used for conveying residual materials, the first cutting mechanism 6 is used for cutting the blanks, the second conveying belt 7 is used for conveying the cut blanks, the drying mechanism 8 is used for drying the blanks, the calcining furnace 9 is used for calcining the dried blanks, the residual material cleaning mechanism 5 comprises a supporting plate 51 and first air cylinders 52 fixed at two ends of the top surface of the supporting plate, a sliding groove 501 is formed in one side of the top surface of the supporting plate 51, a discharging groove 502 is formed in one end, away from the sliding groove 501, of one side surface of the supporting plate 51, an installation frame 53 is arranged below the supporting plate 51, the output end of the first air cylinder 52 is fixedly connected with the installation frame 53, a limiting frame 54 is horizontally and slidably connected to the inner side of the installation frame 53, a second air cylinder 55 is fixedly connected to one side, away from the sliding groove 501, of the top surface of the installation frame 53, a connecting rod 551 is fixedly connected to the output end of the second air cylinder 55, the connecting rod 551 is slidably connected in the sliding groove 501, the bottom end of the connecting rod 551 is fixedly connected with the limiting frame 54, a scraper 56 is fixedly connected to the inner side of the installation frame 53, the scraper 56 corresponds to the top surface of the limiting frame 54, a bearing plate 57 is also fixedly connected to the inner side of the, the conveying direction of the fourth conveying belt 58 corresponds to the discharge chute 502, the excess material recovery mechanism 4 is located on one side of the mounting frame 53, the excess material recovery mechanism 4 is located below the discharge chute 502, and the first air cylinder 52 and the second air cylinder 55 are in transmission connection with an external air source through control valves respectively.
In this embodiment: the blank is conveyed to the lower part of the excess material cleaning mechanism 5 through the first conveying belt 3, the first air cylinder 52 on the supporting plate 51 pushes the mounting frame 53 to move downwards, so that the limiting frame 54 is covered on the outer side of the blank to limit the blank, the second air cylinder 55 pulls the limiting frame 54 to horizontally slide through the connecting rod 551, the limiting frame 54 and the scraper 56 slide relatively, the scraper 56 scrapes off the blank higher than the top surface of the limiting frame 54, the excess material enters the top surface of the fourth conveying belt 58 on the bearing plate 57 through the scraper 56 and the third conveying belt 561, then the first air cylinder 52 drives the mounting frame 53 and the limiting frame 54 to move upwards, so that the limiting frame 54 is separated from the blank, the fourth conveying belt 58 conveys the excess material into the collecting hopper 41 through the discharge chute 502, the flexible auger 42 conveys the excess material in the collecting hopper 41 into the raw material extruding mechanism 2 again to cut the height of the blank and ensure the flatness of the top surface of the blank, meanwhile, the cut excess materials can be recovered.
Specifically, two inner side walls of the mounting frame 53 are both fixedly connected with a slide rail 531, two sides of the limiting frame 54 are both fixedly connected with two sliding columns 541 corresponding to the slide rail 531, and the sliding columns 541 slide in the slide rail 531; when the limit frame 54 slides, the slide post 541 slides along the slide rail 531, and guides the sliding of the limit frame 54.
Specifically, the scraper 56 and the bearing disc 57 are both made of stainless steel; the rust is not easy to occur, and the rust pollution to the blank is prevented.
Specifically, the excess material recovery mechanism 4 comprises a material collecting hopper 41 and a flexible packing auger 42 arranged at the bottom end of the material collecting hopper 41, the input end of the flexible packing auger 42 is communicated with the inside of the material collecting hopper 41, the output end of the flexible packing auger 42 is connected with the raw material extrusion mechanism 2, and the material collecting hopper 41 corresponds to the discharge chute 502; the fourth conveyor belt 58 conveys the excess materials into the aggregate bin 41 through the discharge chute 502, and the flexible packing auger 42 conveys the excess materials in the aggregate bin 41 into the raw material extruding mechanism 2 again.
Specifically, the length of the slide rail 531 is 2 times greater than the length of the limit frame 54; the limiting frame 54 can slide along the slide rails 531 for a long distance, so that the top surface of the limiting frame 54 can be in full contact with the scraper 56.
Specifically, the length of the carrying tray 57 is greater than that of the limiting frame 54; the excess material cut by the scraper 56 can be supported to prevent the phenomenon that the excess material falls off.
Specifically, the length of the discharge chute 502 is greater than the length of the fourth conveyor belt 58; when the fourth conveyor belt 58 conveys the excess materials, the excess materials can smoothly pass through the discharge chute 502, and the phenomenon of material blocking cannot occur.
Specifically, the inclination angles of the scraper 56 and the third conveyor belt 561 are the same, the excess material cut by the scraper 56 can be conveyed, the phenomenon of material blockage cannot occur, the conveying height of the third conveyor belt 561 is flush with the height of the top surface of the fourth conveyor belt 58, and the excess material can be directly conveyed to the top surface of the fourth conveyor belt 58.
Specifically, the telescopic distance of the second cylinder 55 is greater than the length of the limit frame 54; when the second cylinder 55 pushes or pulls the position limiting frame 54, the scraper 56 scrapes the entire top surface of the position limiting frame 54.
The production process of the prefabricated wall material production line for the sintered insulating bricks comprises the following steps:
s1: the method comprises the following steps of blank forming, namely, putting raw materials into a raw material mixing mechanism 1 for stirring and mixing, then conveying the stirred raw materials into a raw material extrusion mechanism 2, extruding the raw materials into blanks by the raw material extrusion mechanism 2, and conveying the blanks by a first conveying belt 3;
s2: height forming, wherein a blank is conveyed to the position below the excess material cleaning mechanism 5 through the first conveying belt 3, the first air cylinder 52 on the supporting plate 51 pushes the mounting frame 53 to move downwards, so that the limiting frame 54 covers the outer side of the blank to limit the blank, the second air cylinder 55 pulls the limiting frame 54 to horizontally slide through the connecting rod 551, the limiting frame 54 and the scraper 56 slide relatively, the scraper 56 scrapes the blank higher than the top surface of the limiting frame 54, the excess material enters the top surface of the fourth conveying belt 58 on the bearing disc 57 through the scraper 56 and the third conveying belt 561, and then the first air cylinder 52 drives the mounting frame 53 and the limiting frame 54 to move upwards, so that the limiting frame 54 is separated from the blank;
s3: excess materials are recovered, the excess materials are conveyed into the material collecting hopper 41 through the discharge chute 502 by the fourth conveying belt 58, and the excess materials in the material collecting hopper 41 are conveyed into the raw material extruding mechanism 2 again by the flexible packing auger 42;
s4: cutting and forming, wherein the first cutting mechanism 6 cuts the blank to form the blank;
s5: drying and shaping, wherein the cut and shaped blank is conveyed into a drying mechanism 8 by a second conveying belt 7 to be dried and shaped;
s6: calcining and forming; the second conveyor belt 7 conveys the dried blank into the calciner 9 for calcination.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. Prefabricated assembled wall material production line of baked insulating brick, its characterized in that: the device comprises a raw material mixing mechanism (1), a raw material extruding mechanism (2), a first conveying belt (3), a residual material recycling mechanism (4), a residual material cleaning mechanism (5), a first cutting mechanism (6), a second conveying belt (7), a drying mechanism (8) and a calcining furnace (9), wherein the raw material mixing mechanism (1) is used for mixing raw materials, the raw material extruding mechanism (2) is used for extruding the mixed raw materials, the first conveying belt (3) is used for conveying extruded blanks, the residual material cleaning mechanism (5) is used for cleaning high residual materials of the blanks, the residual material recycling mechanism (4) is used for conveying residual materials, the first cutting mechanism (6) is used for cutting the blanks, the second conveying belt (7) is used for conveying the cut blanks, and the drying mechanism (8) is used for drying the blanks, the calcining furnace (9) is used for calcining dried blanks, the excess material cleaning mechanism (5) comprises a supporting plate (51) and first air cylinders (52) fixed at two ends of the top surface of the supporting plate (51), a sliding groove (501) is formed in one side of the top surface of the supporting plate (51), a discharging groove (502) is formed in one end, far away from the sliding groove (501), of one side surface of the supporting plate (51), a mounting frame (53) is arranged below the supporting plate (51), the output end of the first air cylinder (52) is fixedly connected with the mounting frame (53), a limiting frame (54) is horizontally and slidably connected to the inner side of the mounting frame (53), a second air cylinder (55) is fixedly connected to one side, far away from the sliding groove (501), of the top surface of the mounting frame (53), a connecting rod (551) is fixedly connected to the output end of the second air cylinder (55), and the connecting rod (551), the bottom end of the connecting rod (551) is fixedly connected with the limiting frame (54), the inner side of the mounting frame (53) is fixedly connected with a scraper (56), the scraper (56) corresponds to the top surface of the limit frame (54), the inner side of the mounting frame (53) is also fixedly connected with a bearing disc (57), the bearing disc (57) is positioned at the right side of the scraper (56), a third conveyor belt (561) is arranged between the scraper (56) and the bearing disc (57), a fourth conveyor belt (58) is arranged on the inner side of the bearing disc (57), the conveying direction of the fourth conveyor belt (58) corresponds to the discharge chute (502), the excess material recovery mechanism (4) is positioned at one side of the mounting frame (53), the excess material recycling mechanism (4) is located below the discharge chute (502), and the first air cylinder (52) and the second air cylinder (55) are in transmission connection with an external air source through control valves respectively.
2. The production line of prefabricated wall materials of baked insulating bricks according to claim 1, characterized in that: the equal fixedly connected with slide rail (531) of two inside walls of installing frame (53), the equal fixedly connected with of both sides of spacing frame (54) two with traveller (541) that slide rail (531) correspond, traveller (541) slide in slide rail (531).
3. The production line of prefabricated wall materials for insulating and sintered bricks as claimed in claim 2, wherein: the scraper (56) and the bearing disc (57) are both made of stainless steel.
4. The production line of prefabricated wall materials of baked insulating bricks according to claim 3, characterized in that: excess material recovery mechanism (4) are including collecting hopper (41) and install flexible auger (42) in its bottom, the input of flexible auger (42) with the inside of collecting hopper (41) link up, the output of flexible auger (42) with raw materials extrusion mechanism (2) is connected, collecting hopper (41) with blown down tank (502) correspond.
5. The production line of prefabricated wall materials for insulating and sintered bricks, according to claim 4, is characterized in that: the length of the slide rail (531) is 2 times greater than that of the limiting frame (54).
6. The production line of prefabricated wall materials for insulating and sintered bricks as claimed in claim 5, wherein: the length of the bearing disc (57) is greater than that of the limiting frame (54).
7. The production line of prefabricated wall materials for insulating and sintered bricks as claimed in claim 6, wherein: the length of the discharge chute (502) is greater than the length of the fourth conveyor belt (58).
8. The production line of prefabricated wall materials for insulating and sintered bricks as claimed in claim 7, wherein: the inclination angle of the scraper (56) is the same as that of the third conveyor belt (561), and the conveying height of the third conveyor belt (561) is flush with the top surface height of the fourth conveyor belt (58).
9. The production line of prefabricated wall materials for insulating and sintered bricks, according to claim 8, is characterized in that: the telescopic distance of the second air cylinder (55) is greater than the length of the limiting frame (54).
10. The production process of the prefabricated wall material production line for the baked insulating bricks as claimed in claim 9, wherein: the method comprises the following steps:
s1: a blank forming step, in which raw materials are put into the raw material mixing mechanism (1) to be stirred and mixed, then the stirred raw materials are conveyed into the raw material extruding mechanism (2), extruded into blanks by the raw material extruding mechanism (2), and conveyed by the first conveying belt (3);
s2: height forming, wherein blanks are conveyed to the position below the excess material cleaning mechanism (5) through the first conveying belt (3), the first air cylinder (52) on the supporting plate (51) pushes the mounting frame (53) to move downwards, so that the limiting frame (54) covers the outer side of the blanks to limit the blanks, the second air cylinder (55) pulls the limiting frame (54) to horizontally slide through the connecting rod (551), the connecting rod (551) slides along the sliding chute (501), the limiting frame (54) and the scraper (56) relatively slide, the scraper (56) shovels the blanks higher than the top surface of the limiting frame (54), excess materials enter the top surface of the fourth conveying belt (58) on the bearing plate (57) through the scraper (56) and the third conveying belt (561), and then the first air cylinder (52) drives the mounting frame (53) and the limiting frame (54) to move upwards, the limiting frame (54) is separated from the blank, and the second air cylinder (55) pushes the limiting frame (54) to reset;
s3: excess materials are recycled, the excess materials are conveyed into the aggregate hopper (41) through the discharge chute (502) by the fourth conveying belt (58), and the excess materials in the aggregate hopper (41) are conveyed into the raw material extruding mechanism (2) again by the flexible packing auger (42);
s4: cutting and forming, wherein the first cutting mechanism (6) cuts the blank to form the blank;
s5: drying and shaping, wherein the second conveying belt (7) conveys the cut and shaped blank into the drying mechanism (8) for drying and shaping;
s6: calcining and forming; the second conveyer belt (7) conveys the dried blank into the calcining furnace (9) for calcining.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010812162.0A CN111941627B (en) | 2020-08-13 | 2020-08-13 | Production line and production process for prefabricated wall materials of sintered insulating bricks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010812162.0A CN111941627B (en) | 2020-08-13 | 2020-08-13 | Production line and production process for prefabricated wall materials of sintered insulating bricks |
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| Publication Number | Publication Date |
|---|---|
| CN111941627A true CN111941627A (en) | 2020-11-17 |
| CN111941627B CN111941627B (en) | 2021-07-30 |
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| US3805655A (en) * | 1970-06-22 | 1974-04-23 | Calsilox Sa | Method and apparatus for cutting plastic material |
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| CN102328342A (en) * | 2011-08-09 | 2012-01-25 | 山东矿机迈科建材机械有限公司 | Continuous billet cutting machine for building blocks |
| CN202293009U (en) * | 2011-09-29 | 2012-07-04 | 济南金牛砖瓦机械有限公司 | Automatic green brick cutting machine |
| CN202763982U (en) * | 2012-07-31 | 2013-03-06 | 江阴天龙重工机械有限公司 | Foam concrete block production device |
| CN103692541A (en) * | 2013-12-26 | 2014-04-02 | 福建海源自动化机械股份有限公司 | Aerated concrete cutting line waste recovery device with rocking scrapers |
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| CN110640891A (en) * | 2019-10-12 | 2020-01-03 | 海盐达贝尔新型建材有限公司 | Anti-freezing type sintered insulating brick production line and production method |
| CN111002458A (en) * | 2019-12-24 | 2020-04-14 | 江阴天孚新型墙体材料有限公司 | Aerated concrete wallboard manufacturing production line and production process thereof |
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| CN102328342A (en) * | 2011-08-09 | 2012-01-25 | 山东矿机迈科建材机械有限公司 | Continuous billet cutting machine for building blocks |
| CN202293009U (en) * | 2011-09-29 | 2012-07-04 | 济南金牛砖瓦机械有限公司 | Automatic green brick cutting machine |
| CN202763982U (en) * | 2012-07-31 | 2013-03-06 | 江阴天龙重工机械有限公司 | Foam concrete block production device |
| CN103692541A (en) * | 2013-12-26 | 2014-04-02 | 福建海源自动化机械股份有限公司 | Aerated concrete cutting line waste recovery device with rocking scrapers |
| CN104149180A (en) * | 2014-08-08 | 2014-11-19 | 福建互华土木工程管理有限公司莆田分公司 | Foamed brick cutting device for reducing rejection rate |
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| CN110405926A (en) * | 2019-07-08 | 2019-11-05 | 许昌市禹都再生环保科技有限公司 | Cutter device is used in a kind of production of environmental-friendly hollow brick |
| CN110640891A (en) * | 2019-10-12 | 2020-01-03 | 海盐达贝尔新型建材有限公司 | Anti-freezing type sintered insulating brick production line and production method |
| CN111002458A (en) * | 2019-12-24 | 2020-04-14 | 江阴天孚新型墙体材料有限公司 | Aerated concrete wallboard manufacturing production line and production process thereof |
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