CN202742482U - Full-automatic medium-pressure quick-dewatering forming equipment - Google Patents
Full-automatic medium-pressure quick-dewatering forming equipment Download PDFInfo
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- CN202742482U CN202742482U CN 201220453480 CN201220453480U CN202742482U CN 202742482 U CN202742482 U CN 202742482U CN 201220453480 CN201220453480 CN 201220453480 CN 201220453480 U CN201220453480 U CN 201220453480U CN 202742482 U CN202742482 U CN 202742482U
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- pipe
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Abstract
The utility model discloses full-automatic medium-pressure quick-dewatering forming equipment which comprises a mould, wherein the mould is a gypsum mould which is further internally provided with a metal frame and a pipe network, and the pipe network is a net structure formed by filtering pipes. The mould of the equipment disclosed by the utility mould is the gypsum mould, and the mould is convenient to manufacture, so that the production can be very flexibly produced by the equipment in a conversion way, and each gypsum mould is lower in production cost, so that the product cost can not be increased in small-scale production.
Description
Technical field
The utility model relates to a kind of manufacturing equipment of ceramic semi-finished product stock, particularly a kind of full-automatic middle Quick drainage former of pressing.
Background technology
The equipment of ceramic semi-finished product stock processing now is for using the high pressure forming device of resin die, production ceramic semi-finished product stock that can be efficiently high-quality, but it still has weak point, resin die Production Time is approximately taken about one month, consuming time longer, cause conversion to produce Cycle of the products longer, production interchange is dumb.
And the production cost of a single mould is higher, when small lot is processed a certain product, the cost of product is raise.
The utility model content
The purpose of this utility model provides the full-automatic middle Quick drainage former of pressing.
According to an aspect of the present utility model, a kind of full-automatic middle Quick drainage former of pressing is provided, comprise mould, mould is gypsum mold, also is provided with metal frame and pipe network in the mould, pipe network is the network structure that screen pipe consists of.The production of mould is consuming time short, so that device translates is more flexible when producing product.
In some embodiments, press the Quick drainage former also to comprise fixed mount in full-automatic, propeller, the propeller power set, slurry tank, pressurized canister, the air pressure station, feed pipe for mortar and control system, fixed mount is provided with slide rail, a plurality of arrangement of molds are on the slide rail of fixed mount, upper and lower mould each other between adjacent two described moulds, mould comprises pulp-inlet pipe, feed pipe for mortar is provided with arm, the pulp-inlet pipe of arm connecting mold, one end connecting tee pipe of feed pipe for mortar, the other end of feed pipe for mortar is connected with the spillage valve, three-way pipe connects respectively feed pipe for mortar, slurry tank and pressurized canister, and the junction is respectively equipped with the first valve, the second valve and the 3rd valve, propeller is located at fixed mount one end, propeller connects the propeller power set, the fixed mount other end is provided with squeezing rod, the air pressure station connects pressurized canister by tracheae respectively, the pipe network of mould and the mold cavity between mould, all be provided with one on the tracheae and be communicated with outside bronchus, be positioned on the tracheae of bronchus near air pressure station one side and be respectively equipped with the first air pressure valve, the second air pressure valve and the 3rd air pressure valve, be respectively equipped with the 4th air pressure valve on the bronchus, the 5th air pressure valve and the 6th air pressure valve, control system is connected with all valve and propeller power set.Thus, the described full-automatic middle production efficiency of Quick drainage former of pressing is high, good product quality.
In some embodiments, mould comprises upper die and lower die, and described pipe network is evenly distributed on the inside of upper die and lower die.
In some embodiments, feed pipe for mortar also is connected with the benefit slurry pipe of direct connection slurry tank, mends the slurry pipe and is provided with the 4th valve, and control system is connected with the 4th valve.
In some embodiments, spillage valve, the first valve, the second valve, the 3rd valve, the 4th valve, the first air pressure valve, the second air pressure valve, the 3rd air pressure valve, the 4th air pressure valve, the 5th air pressure valve and the 6th air pressure valve are magnetic valve.
In some embodiments, a side of mould is patrix, and the opposite side of mould is counterdie, and the mould at slide rail two ends is single patrix or counterdie, and mould is provided with handle.
Description of drawings
Fig. 1 is the full-automatic middle principle schematic of pressing a kind of embodiment of Quick drainage former of the utility model.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is described in further detail.
Fig. 1 has schematically shown according to full-automatic middle formation and the annexation thereof of pressing a kind of embodiment of Quick drainage former of the utility model.
As shown in Figure 1, the full-automatic middle Quick drainage former of pressing comprises fixed mount, mould 1, propeller 2, propeller power set 3, slurry tank 4, pressurized canister 5, air pressure station 6, feed pipe for mortar 7 and control system.Fixed mount is provided with slide rail, and a plurality of moulds 1 are arranged on the slide rail of fixed mount.1 on adjacent two moulds are upper and lower mould each other.Mould 1 comprises pulp-inlet pipe.Mould 1 is gypsum mold, also is provided with metal frame and pipe network in the mould, and pipe network is the network structure that screen pipe consists of.Feed pipe for mortar 7 is provided with arm, the pulp-inlet pipe of arm connecting mold 1, and an end connecting tee pipe of feed pipe for mortar 7, the other end of feed pipe for mortar 7 is connected with spillage valve 8.Three-way pipe connects respectively feed pipe for mortar 7, slurry tank 4 and pressurized canister 5, and the junction is respectively equipped with the first valve 9, the second valve 10 and the 3rd valve 11.Feed pipe for mortar 7 also is connected with the benefit slurry pipe 12 of direct connection slurry tank 4.Mend slurry pipe 12 and be provided with the 4th valve 13.Propeller 2 is located at fixed mount one end, and propeller 2 connects propeller power set 3.The fixed mount other end is provided with squeezing rod 14.Air pressure station 6 connects respectively the mold cavity of 1 on the pipe network of pressurized canister 5, mould 1 and mould by tracheae.All be provided with one on the tracheae and be communicated with outside bronchus, be positioned on the tracheae of bronchus near air pressure station 6 one sides and be respectively equipped with the first air pressure valve 15, the second air pressure valve 16 and the 3rd air pressure valve 17.Be respectively equipped with the 4th air pressure valve 18, the 5th air pressure valve 19 and the 6th air pressure valve 20 on the bronchus.Control system is connected with the propeller power set with all valves and is connected.
In some embodiments, spillage valve 8, the first valve 9, the second valve 10, the 3rd valve 11, the 4th valve 13, the first air pressure valve 15, the second air pressure valve 16, the 3rd air pressure valve 17, the 4th air pressure valve 18, the 5th air pressure valve 19 and the 6th air pressure valve 20 are magnetic valve.
One side of mould 1 is patrix, and the opposite side of mould 1 is counterdie, and the mould 1 at slide rail two ends is single patrix or counterdie, and pipe network is evenly distributed on the inside of upper die and lower die,, also be provided with handle on the mould 1.
When not working, the first valve 9, the second valve 10, the 3rd valve 11 and the 4th valve 13 closures, propeller 2 tightens, but be placed in 1 on the mould delamination under external force on the slide rail, spillage valve 8, the first air pressure valve 15, the second air pressure valve 16, the 3rd air pressure valve 17, the 4th air pressure valve 18, the 5th air pressure valve 19 and the 6th air pressure valve 20 are in closure state too.
When work, carry out as follows:
One, control system is controlled the first valve 9, the second valve 10 and the 4th air pressure valve 18 and is opened, calcium plaster in the slurry tank 4 enters pressurized canister 5 under Action of Gravity Field, air in the pressurized canister 5 is discharged through the bronchus at the 4th air pressure valve 18 places, when slurry tank 4 interior calcium plasters arrived certain position, control system was controlled the first valve 9, the second valve 10 and the 4th air pressure valve 18 closures.
Two, control system control propeller power set 3 make propeller 2 promote mould 1 along the slide rail slip, make the upper die and lower die of mould 1 closed, and afterwards control system control propeller power set 3 quit work.
Three, control system is controlled the second valve 10, the 3rd valve 11, the first air pressure valve 15, the 5th air pressure valve 19 and 20 unlatchings of the 6th air pressure valve, compressed air in the air pressure station 6 enters pressurized canister 5 along tracheae through the first air pressure valve 15 increases the air pressure in the pressurized canister 5, the effect of being stressed of calcium plaster in the pressurized canister 5 enters in the mold cavity, and the air in the mold cavity is squeezed and discharges through the 5th air pressure valve 19.When the calcium plaster injection rate reached setting value, control system was controlled the second valve 10, the 3rd valve 11, the first air pressure valve 15 and the 5th air pressure valve 19 and is closed.
Four, keep this state a period of time, capillarity by gypsum mold 1 enters in the pore on surface of upper die and lower die moisture in the calcium plaster during this time, simultaneously, gypsum is adsorbed on the surface of mould 1, forms the ceramic semi-finished product stock with certain degree of hardness after the adsorption precipitation of a period of time that process sets.The ceramic semi-finished product stock of this moment firmly is adsorbed on the mould 1.
Five, after the stand-by period that reaches setting, control system control propeller power set 3 make propeller 2 get back to original state, control system is controlled the 6th air pressure valve 20 and is closed afterwards, control system is controlled the 3rd air pressure valve 17 and is opened afterwards, suddenly the compressed air that enters enters pipe network, and air enters in the mould through screen pipe and the water in the pressure extrusion capillary makes water finish the demoulding along capillary impact ceramic semi-finished product stock.
Six, the handle on the pulling mould 1 makes two adjacent moulds 1 separately and takes out the ceramic semi-finished product stock.
If in the ceramic semi-finished product stock hollow part is arranged in above the 4th step, its operating procedure is as follows:
Keep this state a period of time, the ceramic semi-finished product stock formed when arrival set the time, be full of calcium plaster in the hollow part this moment, control system control spillage valve 8 and the 3rd air pressure valve 17 are opened, the liquid plaster poured slurry that is compressed air extrusion is discharged by spillage valve 8, after calcium plaster is all discharged, control system control spillage valve 8 and the 3rd air pressure valve 17 closures.Form the ceramic semi-finished product stock with certain degree of hardness after waiting a period of time again in the mold cavity.
The full-automatic middle Quick drainage former of pressing described in the utility model has following advantage:
1, mould is gypsum mold, and mould production is quick, and production interchange is flexible, and die cost is low;
2, full-automation is controlled, and control work is all finished by control system, and is easy to operate;
3, production efficiency is high, and per 30 minutes of equipment just can circulation primary;
4, production operation floor space is little, is about 13.3m * 8m;
5, good work environment does not have dust pollution, more is conducive to the healthy of operative employee;
6, semi-manufactured goods quality is high, and moisture content is 18%, and the semi-finished product moisture content that common production line is produced is about 22%;
7, energy-conserving and environment-protective have reduced traditional idiosome heat drying operation, have saved the energy, have reduced dust, have protected environment;
The kind of 8, reaching the standard grade is unrestricted, and the flexibility ratio of production is high;
9, reduce with artificial operation, saved human resources.
Above-described only is embodiments more of the present utility model.For the person of ordinary skill of the art, under the prerequisite that does not break away from the utility model creation design, can also make some distortion and improvement, these all belong to protection domain of the present utility model.
Claims (6)
1. the full-automatic middle Quick drainage former of pressing is characterized in that, comprise mould, described mould is gypsum mold, also is provided with metal frame and pipe network in the described mould, and described pipe network is the network structure that screen pipe consists of.
2. according to claim 1ly press the Quick drainage former in full-automatic, it is characterized in that, also comprise fixed mount, propeller, the propeller power set, slurry tank, pressurized canister, the air pressure station, feed pipe for mortar and control system, described fixed mount is provided with slide rail, a plurality of described arrangement of molds are on the slide rail of fixed mount, upper and lower mould each other between adjacent two described moulds, described mould comprises pulp-inlet pipe, described feed pipe for mortar is provided with arm, the pulp-inlet pipe of described arm connecting mold, one end connecting tee pipe of described feed pipe for mortar, the other end of described feed pipe for mortar is connected with the spillage valve, described three-way pipe connects respectively feed pipe for mortar, slurry tank and pressurized canister, and the junction is respectively equipped with the first valve, the second valve and the 3rd valve, described propeller is located at fixed mount one end, described propeller connects the propeller power set, the described fixed mount other end is provided with squeezing rod, described air pressure station connects pressurized canister by tracheae respectively, the pipe network of mould and the mold cavity between mould, all be provided with one on the described tracheae and be communicated with outside bronchus, described being positioned on the tracheae of bronchus near air pressure station one side is respectively equipped with the first air pressure valve, the second air pressure valve and the 3rd air pressure valve, be respectively equipped with the 4th air pressure valve on the described bronchus, the 5th air pressure valve and the 6th air pressure valve, described control system is connected with all valve and propeller power set.
3. the full-automatic middle Quick drainage former of pressing according to claim 2 is characterized in that, described mould comprises upper die and lower die, and described pipe network is evenly distributed on the inside of upper die and lower die.
4. the full-automatic middle Quick drainage former of pressing according to claim 3 is characterized in that, described feed pipe for mortar also is connected with the benefit slurry pipe of direct connection slurry tank, and described benefit slurry pipe is provided with the 4th valve, and described control system is connected with the 4th valve.
5. according to claim 4ly press the Quick drainage former in full-automatic, it is characterized in that, described spillage valve, the first valve, the second valve, the 3rd valve, the 4th valve, the first air pressure valve, the second air pressure valve, the 3rd air pressure valve, the 4th air pressure valve, the 5th air pressure valve and the 6th air pressure valve are magnetic valve.
6. according to claim 2 to 5 arbitrary described full-automatic middle Quick drainage formers of pressing, it is characterized in that, the mould at described slide rail two ends is single patrix or counterdie, and described mould is provided with handle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220453480 CN202742482U (en) | 2012-09-06 | 2012-09-06 | Full-automatic medium-pressure quick-dewatering forming equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220453480 CN202742482U (en) | 2012-09-06 | 2012-09-06 | Full-automatic medium-pressure quick-dewatering forming equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202742482U true CN202742482U (en) | 2013-02-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220453480 Expired - Fee Related CN202742482U (en) | 2012-09-06 | 2012-09-06 | Full-automatic medium-pressure quick-dewatering forming equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202742482U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104859044A (en) * | 2015-06-11 | 2015-08-26 | 戴思施 | High-pressure one-piece automatic production line |
-
2012
- 2012-09-06 CN CN 201220453480 patent/CN202742482U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104859044A (en) * | 2015-06-11 | 2015-08-26 | 戴思施 | High-pressure one-piece automatic production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130220 Termination date: 20150906 |
|
| EXPY | Termination of patent right or utility model |