CN104859044A - High-pressure one-piece automatic production line - Google Patents
High-pressure one-piece automatic production line Download PDFInfo
- Publication number
- CN104859044A CN104859044A CN201510320546.XA CN201510320546A CN104859044A CN 104859044 A CN104859044 A CN 104859044A CN 201510320546 A CN201510320546 A CN 201510320546A CN 104859044 A CN104859044 A CN 104859044A
- Authority
- CN
- China
- Prior art keywords
- patrix
- counterdie
- production line
- automatic production
- pressure station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 238000007493 shaping process Methods 0.000 claims description 50
- 239000002002 slurry Substances 0.000 claims description 29
- 238000010438 heat treatment Methods 0.000 claims description 26
- 238000004513 sizing Methods 0.000 claims description 14
- 239000011347 resin Substances 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 238000000034 method Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/021—Feeding the unshaped material to moulds or apparatus for producing shaped articles by fluid pressure acting directly on the material, e.g. using vacuum, air pressure
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Manufacturing & Machinery (AREA)
- Producing Shaped Articles From Materials (AREA)
Abstract
The invention discloses a high-pressure one-piece automatic production line comprising a pulp feeding device, an upper forming mold, a lower forming mold, a conveying device, an air pressure station and a controller. Both the upper forming mold and the lower forming mold are communicated with the pulp feeding device. After being molded by the upper forming mold and being demolded, the upper portion of a product is sent to the lower forming mold by the conveying device. The air pressure station is connected with the controller. The pulp feeding device, the upper forming mold, the lower forming mold and the conveying device are all connected with the air pressure station and the controller. The air output of the air pressure station is controlled by the controller, accordingly controlling situations of the pulp feeding device to feed the pulp to the upper forming mold and the lower forming mold; and the air pressure station controls the conveying states of the conveying device. The high-pressure one-piece automatic production line employs the controller and the air pressure station to control the actions such as the automatic pulp feeding and the movements of the product, thereby saving plenty of labor, saving the operating time, and increasing the production efficiency.
Description
Technical field
The invention belongs to a kind of sanitaryware process units, especially relate to a kind of high pressure disjunctor automatic production line.
Background technology
Existing sanitaryware, as toilet in the fabrication process, the mould of usual toilet carries out locked mode, the demoulding all adopts manual operations, and manual is coordinated in toilet top after shaping and toilet bottom, then pressurizes; Thus, whole operating process is more complicated, needs to control the duty of mould by hand, and consuming time more, production efficiency is low.
Summary of the invention
The object of the present invention is to provide a kind of high pressure disjunctor automatic production line, at least one in can solving the problem.
According to an aspect of the present invention, provide a kind of high pressure disjunctor automatic production line, comprise and send sizing device, top mould, lower shaping mold, conveyer, gas pressure station and controller, top mould and lower shaping mold are all connected with sending sizing device, the demoulding after top mould is shaping of product top, lower shaping mold place is sent to again through conveyer, gas pressure station is connected with controller, send sizing device, top mould, lower shaping mold to be all connected with gas pressure station, controller with conveyer.
The invention has the beneficial effects as follows: product top and product bottom are respectively after top mould, lower shaping mold are shaping, product bottom is sent to mould place, top through conveyer, carry out fastening through top mould to product top and product bottom, thus form complete product; Meanwhile, the gas being controlled gas pressure station by controller is exported, thus control to send sizing device to top mould and lower shaping mold send slurry situation; Gas pressure station controls the delivery status of conveyer.Thus, this high pressure disjunctor automatic production line controls automatically to send the actions such as slurry and product move by controller and gas pressure station, eliminates a large amount of manpowers, saves the operating time, improve production efficiency.
In some embodiments, send sizing device to comprise and send slurry pipe, heating tank, agitating heating tank and pressurized canister, send slurry pipe, heating tank, agitating heating tank to be connected successively with pressurized canister, pressurized canister is connected with gas pressure station, and pressurized canister is connected with top mould, lower shaping mold.Thus, be provided with heating tank and agitating heating tank can heat slurry, and convenient that slurry agitation is even; Be provided with pressurized canister, can by slurry press-in to each mould.
In some embodiments, the tank body height of agitating heating tank is less than the tank body height of pressurized canister, and gas pressure station is communicated with the upper end of pressurized canister.Thus, the air pressure facilitating gas pressure station to add pressurizes to the slurry in pressurized canister, thus it is shaping that slurry is entered in each mould.
In some embodiments, conveyer can comprise cylinder guide rail and conveyer frames, and conveyer frames is located on cylinder guide rail, and can move along cylinder guide rail, cylinder guide rail is connected with gas pressure station, and conveyer frames and top mould, lower shaping mold is corresponding arranges.Thus, controlled the motion state of conveyer frames by the gas controlling to input in gas pressure station cylinder guide rail, facilitate shaping after the movement of product bottom, save the operating time.
In some embodiments, lower shaping mold comprises the first patrix, the first counterdie, clamping apparatus and the first hydraulic cylinder, first patrix is corresponding with the first counterdie, clamping apparatus and the first patrix, the first counterdie are corresponding, first hydraulic cylinder is positioned at the below of the first counterdie, and the first patrix, the first counterdie are all connected with gas pressure station with clamping apparatus.Thus, the gas in gas pressure station can enter in the space of the first patrix and the formation of the first counterdie, the moisture of the slurry injected in the mould of top can be extruded, thus shorten the molding time of product bottom, improve production efficiency.
In some embodiments, top mould comprises the second patrix, the second counterdie and the second hydraulic cylinder, and the second patrix and the second counterdie correspondence are arranged, and the second patrix is all connected with gas pressure station with the second counterdie, and the second hydraulic cylinder is positioned at the below of the second counterdie.Thus, the gas in gas pressure station can enter in the space of the second patrix and the formation of the second counterdie, the moisture of the slurry injected in the mould of top can be extruded, thus shorten the molding time on product top, improve production efficiency.
In some embodiments, the shape of the contact surface of conveyer frames is consistent with the surface configuration of the second patrix.Thus, ensure that conveyer frames can steadily transmit shaping after product top.
In some embodiments, product top, after top mould is shaping, is sent to below the first patrix through conveyer frames, then fits with the first patrix, and product bottom and product top are fastened.Thus, facilitate the bonding of product top and product bottom, save the operating time.
In some embodiments, top mould and lower shaping mold are resin mold.Thus, facilitate during formed product and dewater, enhance productivity.
Accompanying drawing explanation
Fig. 1 is the structural representation sending sizing device in high pressure disjunctor automatic production line of the present invention;
Fig. 2 is the structural representation at one of them visual angle of high pressure disjunctor automatic production line of the present invention;
Fig. 3 is the structural representation at another visual angle of high pressure disjunctor automatic production line of the present invention;
Fig. 4 be high pressure disjunctor automatic production line of the present invention shaping after the structural representation of toilet that obtains.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further detailed explanation.
Referring to figs. 1 through Fig. 4: high pressure disjunctor automatic production line of the present invention, comprise and send sizing device 1, top mould 2, lower shaping mold 3, conveyer 4, gas pressure station and controller, top mould 2 and lower shaping mold 3 are all connected with sending sizing device 1, product top 10 demoulding after top mould 2 is shaping, lower shaping mold 3 place is sent to again through conveyer 4, gas pressure station is connected with controller, send sizing device 1, top mould 2, lower shaping mold 3 to be all connected with gas pressure station, controller with conveyer 4.Wherein, controller is PLC (programmable logic controller (PLC), Programmable Logic Controller), gas pressure station and each members place are equipped with magnetic valve, gas pressure station is connected by wire with controller by each magnetic valve, controller controls unlatching or the closed condition of corresponding magnetic valve, thus the gas controlled in gas pressure station enters or stops entering each corresponding parts, convenient control.Top mould 2 and lower shaping mold 3 are resin mold, facilitate during formed product and dewater, enhance productivity.
Send sizing device 1 to comprise and send slurry pipe 11, heating tank 12, agitating heating tank 13 and pressurized canister 14, slurry pipe 11, heating tank 12, agitating heating tank 13 is sent to be connected successively with pressurized canister 14, pressurized canister 12 is connected with gas pressure station, and pressurized canister 14 is connected with top mould 2, lower shaping mold 3.Slurry pipe 11 is sent to be positioned at the top of heating tank 12, heating tank 12 top offers stock inlet, bottom offers grout outlet, after heating, agitating heating tank 13 is flow to after slurry and water enter into heating tank 12, agitating heating tank 13 pairs of slurries heat further, and slurry is mixed, ensure that shaping after the quality of product.
The tank body height of agitating heating tank 13 is less than the tank body height of pressurized canister 14, and gas pressure station is communicated with the upper end of pressurized canister 14.The stock inlet of pressurized canister 14 is opened in bottom, slurry transferring in agitating heating tank 13 is in pressurized canister 14, when in pressurized canister 14, slurry height is consistent with the slurry height in agitating heating tank 13, slurry in agitating heating tank 13 stops joining in pressurized canister 14, gas pressure station is pressurizeed to the slurry in pressurized canister 14, is pressed into slurry in top mould 2 and lower shaping mold 3 by pressure.Thus, ensure that the normal conveying of slurry, and ensure that slurry can be full of the cavity of top mould 2 and lower shaping mold 3.
Conveyer 4 comprises cylinder guide rail 41 and conveyer frames 42, conveyer frames 42 is located on cylinder guide rail 41, can move along cylinder guide rail 41, cylinder guide rail 41 is connected with gas pressure station, conveyer frames 42 and top mould 2, lower shaping mold 3 is corresponding arranges, and namely conveyer frames 42 can move to top mould 2 and lower shaping mold 3 place along cylinder guide rail 41.Conveyer frames 42 is fixed on the slide block on cylinder guide rail 41, and cylinder guide rail 41 drives conveyer frames 42 to move.
Lower shaping mold 3 comprise the first patrix 31, first counterdie 32, clamping apparatus 33 and the first hydraulic cylinder 34, first patrix 31 and the first counterdie 32 corresponding, namely both can match.Clamping apparatus 33 is corresponding with the first patrix 31, first counterdie 32, and namely the first patrix 31 and the first counterdie 32 can be locked by clamping apparatus 33 when shaping, shaping complete after clamping apparatus 33 leave the first patrix 31 and the first counterdie 32, realize die sinking.First hydraulic cylinder 34 is positioned at the below of the first counterdie 32, first patrix 31, first counterdie 32 is all connected with gas pressure station with clamping apparatus 33, clamping apparatus 33 comprises pneumatic cylinder and piston rod, when gas pressure station to pneumatic cylinder away from the first patrix 31 side pressurization time, clamping apparatus 33 carries out locked mode; When gas pressure station is pressurizeed to pneumatic cylinder opposite side, clamping apparatus 33 die sinking.
Top mould 2 comprises the second patrix 21, second counterdie 22 and the second hydraulic cylinder 23, second patrix 21 and the second counterdie 22 correspondence are arranged, namely both can match, and the second patrix 21 is all connected with gas pressure station with the second counterdie 22, and the second hydraulic cylinder 23 is positioned at the below of the second counterdie 22.
The shape of the contact surface of conveyer frames 42 is consistent with the surface configuration of the second patrix 21, thus, can ensure shaping after product top 10 be placed on the integrality after conveyer frames 42.
Product top 10, after top mould 2 is shaping, is sent to below the first patrix 31 through conveyer frames 42, then fits with the first patrix 31, and product bottom 20 and product top 10 are fastened.
High pressure disjunctor automatic production line of the present invention operationally, top mould 2 and lower shaping mold 3 matched moulds, controller controls gas pressure station and pressurizes in pressurized canister 14, and the slurry in pressurized canister 14 enters in the cavity of top mould 2 and lower shaping mold 3.Moisture in slurry, to top mould 2 and the pressurization of lower shaping mold 3 matched moulds, is extruded, the moisture in mould is deviate from fast by gas pressure station.When product top 10 and product bottom 20 shaping after, gas pressure station in clamping apparatus 33 pneumatic cylinder opposite side pressurization time, clamping apparatus 33 die sinking, lower shaping mold 3 die sinking, the first counterdie 32 moves down, and product bottom 20 is stayed in the first patrix 31.Meanwhile, top mould 2 die sinking, product top 10 is stayed in the second patrix 21, and the second hydraulic cylinder 23 upwards ejects, and conveyer frames 42 is upwards pushed up the below to the second patrix 21 by the second hydraulic cylinder 23, and product top 10 deviates to be placed on conveyer frames 42.
When product top 10 is placed on after on conveyer frames 42, the second hydraulic cylinder 23 bounces back downwards, and conveyer frames 42 returns back on cylinder guide rail 41, and gas pressure station controls gas and enters in cylinder guide rail 41, and cylinder guide rail 41 drives conveyer frames 42 to move to the below of the first patrix 31; Meanwhile, the first counterdie 32 moves to side, leaves the lower position of the first patrix 31.When conveyer frames 42 drives product top 10 to move on cylinder guide rail 41, operator in the end face gluing on product top 10, can ensure to fit closely in subsequent product top 10 and product bottom 20.
When product top 10 moves to below the first patrix 31, first hydraulic cylinder 34 upwards ejects, conveyer frames 42 is ejected, product top 10 on conveyer frames 42 is fitted with the end face of product bottom 20, first hydraulic cylinder 34 keeps ejecting state, is compressed to fit in product top 10 and product bottom 20 to form complete product.First patrix 31 demoulding subsequently, formed product completes.
Above-described is only the preferred embodiment of the present invention, it should be pointed out that for the person of ordinary skill of the art, and without departing from the concept of the premise of the invention, can also make some distortion and improvement, these all belong to protection scope of the present invention.
Claims (9)
1. high pressure disjunctor automatic production line, it is characterized in that, comprise and send sizing device (1), top mould (2), lower shaping mold (3), conveyer (4), gas pressure station () and controller, described top mould (2) and lower shaping mold (3) are all connected with sending sizing device (1), product top (10) demoulding after described top mould (2) is shaping, lower shaping mold (3) place is sent to again through conveyer (4), described gas pressure station () is connected with controller, describedly send sizing device (1), top mould (2), lower shaping mold (3) and conveyer (4) all with gas pressure station (), controller is connected.
2. high pressure disjunctor automatic production line according to claim 1, it is characterized in that, describedly send sizing device (1) to comprise to send slurry pipe (11), heating tank (12), agitating heating tank (13) and pressurized canister (14), described slurry pipe (11), heating tank (12), the agitating heating tank (13) of sending is connected successively with pressurized canister (14), described pressurized canister (12) is connected with gas pressure station (), and described pressurized canister (14) is connected with top mould (2), lower shaping mold (3).
3. high pressure disjunctor automatic production line according to claim 2, it is characterized in that, the tank body height of described agitating heating tank (13) is less than the tank body height of pressurized canister (14), and described gas pressure station () is communicated with the upper end of pressurized canister (14).
4. the high pressure disjunctor automatic production line according to any one of claims 1 to 3, it is characterized in that, described conveyer (4) comprises cylinder guide rail (41) and conveyer frames (42), described conveyer frames (42) is located on cylinder guide rail (41), can be mobile along cylinder guide rail (41), described cylinder guide rail (41) is connected with gas pressure station (), and described conveyer frames (42) and top mould (2), lower shaping mold (3) is corresponding arranges.
5. high pressure disjunctor automatic production line according to claim 4, it is characterized in that, described lower shaping mold (3) comprises the first patrix (31), first counterdie (32), clamping apparatus (33) and the first hydraulic cylinder (34), described first patrix (31) and the first counterdie (32) corresponding, described clamping apparatus (33) and the first patrix (31), first counterdie (32) is corresponding, described first hydraulic cylinder (34) is positioned at the below of the first counterdie (32), described first patrix (31), first counterdie (32) is all connected with gas pressure station () with clamping apparatus (33).
6. the high pressure disjunctor automatic production line according to claim, it is characterized in that, described top mould (2) comprises the second patrix (21), the second counterdie (22) and the second hydraulic cylinder (23), described second patrix (21) and the second counterdie (22) correspondence are arranged, described second patrix (21) is all connected with gas pressure station () with the second counterdie (22), and described second hydraulic cylinder (23) is positioned at the below of the second counterdie (22).
7. the high pressure disjunctor automatic production line according to claim, is characterized in that, the shape of the contact surface of described conveyer frames (42) is consistent with the surface configuration of the second patrix (21).
8. high pressure disjunctor automatic production line according to claim 7, it is characterized in that, product top (10) is after described top mould (2) is shaping, the first patrix (31) below is sent to through conveyer frames (42), fit with the first patrix (31) again, product bottom (20) and product top (10) are fastened.
9. high pressure disjunctor automatic production line according to claim 1, is characterized in that, described top mould (2) and lower shaping mold (3) are resin mold.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510320546.XA CN104859044A (en) | 2015-06-11 | 2015-06-11 | High-pressure one-piece automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510320546.XA CN104859044A (en) | 2015-06-11 | 2015-06-11 | High-pressure one-piece automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104859044A true CN104859044A (en) | 2015-08-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510320546.XA Pending CN104859044A (en) | 2015-06-11 | 2015-06-11 | High-pressure one-piece automatic production line |
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| CN (1) | CN104859044A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105773828A (en) * | 2016-05-06 | 2016-07-20 | 唐山贺祥机电股份有限公司 | Full-automatic toilet high-pressure forming machine with robots for bonding ring and body |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3005278A1 (en) * | 1980-02-13 | 1981-08-20 | Keramag Keramische Werke Ag, 4030 Ratingen | DEVICE FOR PRODUCING SANITARY CERAMIC PRODUCTS |
| CN102416665A (en) * | 2011-11-29 | 2012-04-18 | 唐山惠达陶瓷(集团)股份有限公司 | High-pressure conjoined toilet production line |
| CN202742482U (en) * | 2012-09-06 | 2013-02-20 | 戴思施 | Full-automatic medium-pressure quick-dewatering forming equipment |
| CN103231430A (en) * | 2013-04-22 | 2013-08-07 | 袁东福 | Ceramic medium-and-low pressure slip-casting device |
| CN103422562A (en) * | 2012-05-18 | 2013-12-04 | 杜拉维特股份公司 | Freestanding toilet with cast-on toilet tank |
| CN103722607A (en) * | 2014-01-20 | 2014-04-16 | 惠达卫浴股份有限公司 | High-pressure automatic forming system of pedestal pan |
| CN204725651U (en) * | 2015-06-11 | 2015-10-28 | 戴思施 | High pressure disjunctor automatic production line |
-
2015
- 2015-06-11 CN CN201510320546.XA patent/CN104859044A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3005278A1 (en) * | 1980-02-13 | 1981-08-20 | Keramag Keramische Werke Ag, 4030 Ratingen | DEVICE FOR PRODUCING SANITARY CERAMIC PRODUCTS |
| CN102416665A (en) * | 2011-11-29 | 2012-04-18 | 唐山惠达陶瓷(集团)股份有限公司 | High-pressure conjoined toilet production line |
| CN103422562A (en) * | 2012-05-18 | 2013-12-04 | 杜拉维特股份公司 | Freestanding toilet with cast-on toilet tank |
| CN202742482U (en) * | 2012-09-06 | 2013-02-20 | 戴思施 | Full-automatic medium-pressure quick-dewatering forming equipment |
| CN103231430A (en) * | 2013-04-22 | 2013-08-07 | 袁东福 | Ceramic medium-and-low pressure slip-casting device |
| CN103722607A (en) * | 2014-01-20 | 2014-04-16 | 惠达卫浴股份有限公司 | High-pressure automatic forming system of pedestal pan |
| CN204725651U (en) * | 2015-06-11 | 2015-10-28 | 戴思施 | High pressure disjunctor automatic production line |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105773828A (en) * | 2016-05-06 | 2016-07-20 | 唐山贺祥机电股份有限公司 | Full-automatic toilet high-pressure forming machine with robots for bonding ring and body |
| CN105773828B (en) * | 2016-05-06 | 2018-01-02 | 唐山贺祥机电股份有限公司 | A kind of circle body robot is bonded Full-automatic closet high-pressure forming machine |
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| C06 | Publication | ||
| PB01 | Publication | ||
| EXSB | Decision made by sipo to initiate substantive examination | ||
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Application publication date: 20150826 |
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| RJ01 | Rejection of invention patent application after publication |