CN202734800U - Full-automatic detection production line for circle-annular part - Google Patents
Full-automatic detection production line for circle-annular part Download PDFInfo
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- CN202734800U CN202734800U CN 201220297687 CN201220297687U CN202734800U CN 202734800 U CN202734800 U CN 202734800U CN 201220297687 CN201220297687 CN 201220297687 CN 201220297687 U CN201220297687 U CN 201220297687U CN 202734800 U CN202734800 U CN 202734800U
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Abstract
The utility model belongs to a detection device and especially relates to a full-automatic detection production line for circle-annular parts. The full-automatic detection production line is characterized in that the full-automatic detection production line comprises a machine-tool body, a disc-type electromagnetic-oscillation feeding apparatus, a feeding conveying-belt apparatus, a workpiece moving mechanism, an external-diameter detection mechanism, an internal-diameter detection mechanism, a thickness detection mechanism, a weight detection mechanism, a screening mechanism and a touch display screen fixedly connected with the machine-tool body, wherein the external-diameter detection mechanism, the internal-diameter detection mechanism, the thickness detection mechanism, the weight detection mechanism and the screening mechanism are successively arranged. The beneficial effects are that the detection production line realizes automatic moving and arrangement and successive detection of external diameter, internal diameter, thickness and weight. Core parts of a detection machine consist of an import high-precision contact-type sensor, a linear potentiometer and a high-precision electronic scale. A pneumatic component is utilized to drive. Automatic moving and detection are realized. Automation degree and detection precision are high. Automatic screening and arrangement can be realized. The production line is matched with the touch sensor to realize automatic control.
Description
Technical field
The utility model belongs to checkout equipment, relates in particular to a kind of ring-shape accessory and automatically checks production line.
Background technology
Part (such as the back-up ring of automobile absorber) for toroidal need to detect item by item to its external diameter, internal diameter, thickness, weight.For a long time, the automobile shock absorber parts of checking this kind toroidal is all tested tool and is checked one by one its external diameter, internal diameter, thickness, weight by artificial the utilization.Efficiency is extremely low, and labor strength is very large, needs a large amount of artificial and man-hours, causes cost of products very high.Along with the increase year after year of automobile industry, the turnout of automobile shock absorber parts is also increasing substantially, and inspection process has directly restricted the delivery date of product.Factory's difficult problem that above-mentioned impact is produced that needs to be resolved hurrily.
The utility model content
The utility model is in order to overcome deficiency of the prior art, to provide a kind of ring-shape accessory automatically to check production line, realizing the item by item check of automated movement, arrangement and external diameter, internal diameter, thickness, weight.
The utility model for achieving the above object, be achieved through the following technical solutions, a kind of ring-shape accessory is automatically checked production line, it is characterized in that: comprise lathe bed, disc type electromagnetic vibration feeding device, the material loading conveyor-belt apparatus, workpiece movable mechanism, the outer diameter detection mechanism of setting arranged sequentially successively, inner diameter measurement mechanism, thickness detection mechanism, weight detecting mechanism and sorting mechanism and the touch display screen that is fixedly connected with lathe bed, described disc type electromagnetic vibration feeding device places the lathe bed left end, the outlet of disc type electromagnetic vibration feeding device is connected with the material loading conveyor-belt apparatus, the outlet of material loading conveyor-belt apparatus is docked with the worktable that is fixed in the lathe bed upper surface, described lathe bed vertically is connected with connection bracket, affixed outer diameter detection mechanism successively on the described connection bracket, inner diameter measurement mechanism, thickness detection mechanism and sorting mechanism, the affixed workpiece movable of described worktable front side end mechanism, described workpiece movable mechanism comprises radially and horizontal line slideway, web joint, cylinder and pawling, described radial alignment guide rail is connected with web joint, described web joint front end is evenly equipped with several and pawls, and described cylinder and web joint are affixed.
Described outer diameter detection mechanism comprises fixedly alloy block, movable alloy block and touch sensor, and described fixedly alloy block is fixed in the worktable front side end, and described movable alloy block rear portion is connected with spring leaf, and described spring leaf contacts with touch sensor.
Described inner diameter measurement mechanism comprises travel(l)ing rest, elastomer block, cylinder, gauge head and touch sensor and linear bearing, described linear bearing is fixed on the travel(l)ing rest, be connected with cylinder on the described connection bracket, be provided with spring between described linear bearing and the connection bracket, described cylinder piston is connected with gauge head, described travel(l)ing rest sidewall is connected with little cylinder and touch sensor by bent plate, described gauge head is axially arranged with elastic opening, described elastomer block is connected with gauge head, and described small cylinder piston touches with the elastomer block sidewall that is fixed on the travel(l)ing rest.
Described thickness detection mechanism comprises support, cylinder, line slideway, linear potentiometer and fixed block, described line slideway is fixed on the support, the affixed linear potentiometer of described fixed block front end, described fixed block is fixedly connected with line slideway, and described cylinder piston is connected with fixed block.
Described lathe bed is provided with weight detecting mechanism, and described weight detecting mechanism comprises electronic scales, and described electronic scales places on the lathe bed, the weighing pan of electronic scales see through worktable circular hole and with the worktable surface on the same level face.
Described material loading conveyor-belt apparatus comprises conveyer mechanism, cylinder and push pedal and sensor, the travelling belt of described conveyer mechanism drives by motor reducer, the charging aperture of described conveyer mechanism is connected with the outlet of disc type electromagnetic vibration feeding device, the discharging opening of described conveyer mechanism vertically arranges cylinder and push pedal, and the distance that conveyer mechanism discharging opening position equals diameter of work is provided with sensor.
Described sorting mechanism comprises support, cylinder, tooth bar, returning face plate and leakage flitch, described cylinder piston is connected with tooth bar, described tooth bar and the gear engagement that is fixed in the returning face plate sidewall, described returning face plate is bearing on the support by bearing, described leakage flitch is aimed at unacceptable product and is arranged slideway, described returning face plate inner plane and worktable are at sustained height, and described sorting mechanism is connected with the unacceptable product arrange agencie with the certified products arrange agencie respectively by the material road.
The affixed connection bracket of described lathe bed comprises vertical affixed pillar with lathe bed, is connected with crossbeam on the described pillar, and described outer diameter detection mechanism, inner diameter measurement mechanism, thickness detection mechanism and sorting mechanism are fixed on the crossbeam successively.
Beneficial effect: realize the item by item check of automated movement, arrangement and external diameter, internal diameter, thickness, weight.Detection machine core component is claimed etc. to form by import high precision touch sensor, linear potentiometer, high-precision electronic, utilize pneumatic element to drive, realize automated movement and check, automaticity is high, accuracy of detection is high, also can realize automatic screening, arrangement, and cooperates proximity transducer to realize automatically control.
Description of drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the structural representation of outer diameter detection mechanism among Fig. 1;
Fig. 4 is the structural representation of inner diameter measurement mechanism among Fig. 1;
Fig. 5 is the structural representation of thickness detection mechanism among Fig. 1;
Fig. 5 A is the vertical view of Fig. 5;
Fig. 6 is the structural representation of sorting mechanism among Fig. 1;
Fig. 6 A is the vertical view of Fig. 6;
Fig. 7 is the structural representation of material loading conveyor-belt apparatus among Fig. 1;
Fig. 8 is the structural representation of workpiece movable mechanism.
Among the figure: 1, lathe bed, 2, disc type electromagnetic vibration feeding device, 3, the material loading conveyor-belt apparatus, 3-1, conveyer mechanism, 3-2, cylinder, 3-3, push pedal, 3-4, sensor, 3-5, motor reducer, 4, workpiece movable mechanism, 4-1, radially with horizontal line slideway, 4-2, web joint, 4-3, cylinder, 4-4, pawl 5, outer diameter detection mechanism, 5-1, fixing alloy block, 5-2, movable alloy block, 5-3, touch sensor, 5-4, spring leaf, 6, inner diameter measurement mechanism, 6-1, travel(l)ing rest, 6-2, elastomer block, 6-3, cylinder, 6-4, gauge head, 6-5, touch sensor, 6-6, linear bearing, 6-7, spring, 6-8, little cylinder, 6-9, elastic opening, 6-10, bent plate, 7, thickness detection mechanism, 7-1, support, 7-2, cylinder, 7-3, line slideway, 7-4, linear potentiometer, 7-5, fixed block, 8, weight detecting mechanism, 8-1, electronic scales, 8-2, circular hole, 9, sorting mechanism, 9-1, support, 9-2, cylinder, 9-3, tooth bar, 9-4, returning face plate, 9-5, leak flitch, 9-6, gear, 9-7, bearing, 10, touch display screen, 11, connection bracket, 11-1, pillar, 11-2, crossbeam, 12, the certified products arrange agencie, 13, worktable, 14, workpiece.
Embodiment
Below in conjunction with preferred embodiment, details are as follows to embodiment that foundation the utility model provides: see accompanying drawing for details, a kind of ring-shape accessory is automatically checked production line, comprise lathe bed 1, disc type electromagnetic vibration feeding device 2, material loading conveyor-belt apparatus 3, workpiece movable mechanism 4, the outer diameter detection mechanism 5 of setting arranged sequentially successively, inner diameter measurement mechanism 6, thickness detection mechanism 7, weight detecting mechanism 8 and sorting mechanism 9 and the touch display screen 10 that is fixedly connected with lathe bed, described disc type electromagnetic vibration feeding device places the lathe bed left end, the outlet of disc type electromagnetic vibration feeding device is connected with the material loading conveyor-belt apparatus, the outlet of material loading conveyor-belt apparatus is docked with the worktable that is fixed in the lathe bed upper surface, described lathe bed vertically is connected with connection bracket 11, affixed outer diameter detection mechanism successively on the described connection bracket, inner diameter measurement mechanism, thickness detection mechanism and sorting mechanism, the affixed workpiece movable of described worktable front side end mechanism, described workpiece movable mechanism comprises radially and horizontal line slideway 4-1, web joint 4-2, cylinder 4-3 and the 4-4 that pawls, described radial alignment guide rail is connected with web joint, described web joint front end is evenly equipped with several and pawls, and described cylinder and web joint are affixed.
Described outer diameter detection mechanism comprises fixedly alloy block 5-1, movable alloy block 5-2 and touch sensor 5-3, described fixedly alloy block is fixed in the worktable front side end, described movable alloy block rear portion is connected with spring leaf 5-4, and described spring leaf contacts with touch sensor.
Described inner diameter measurement mechanism comprises travel(l)ing rest 6-1, elastomer block 6-2, cylinder 6-3, gauge head 6-4 and touch sensor 6-5 and linear bearing 6-6, described linear bearing is fixed on the travel(l)ing rest, linear bearing has two, be connected with cylinder on the described connection bracket, be provided with spring 6-7 between described linear bearing and the connection bracket, described cylinder piston is connected with gauge head, described travel(l)ing rest sidewall is connected with stingy cylinder 6-8 and touch sensor by bent plate 6-1, described gauge head is axially arranged with elastic opening 6-9, described elastomer block is connected with gauge head, and described small cylinder piston touches with the elastomer block sidewall that is fixed on the travel(l)ing rest.Stingy cylinder promotes elastomer block compression and resilience, and gauge head can move with compression rebound.
Described thickness detection mechanism comprises support 7-1, cylinder 7-2, line slideway 7-3, linear potentiometer 7-4 and fixed block 7-5, on the described line slideway fixed support, the affixed linear potentiometer of described fixed block front end, described fixed block is fixedly connected with line slideway, and described cylinder drives fixed block and moves reciprocatingly at line slideway.
Described lathe bed is provided with weight detecting mechanism, described weight detecting mechanism comprises electronic scales 8-1, described electronic scales places on the lathe bed, the weighing pan of electronic scales see through worktable circular hole 8-2 and with the worktable surface on the same level face, described electronic scale can be exported data to PLC.
Described material loading conveyor-belt apparatus comprises conveyer mechanism 3-1, cylinder 3-2 and push pedal 3-3 and sensor 3-4, the travelling belt of described conveyer mechanism drives by motor reducer 3-5, the charging aperture of described conveyer mechanism is connected with the outlet of disc type electromagnetic vibration feeding device, the discharging opening of described conveyer mechanism vertically arranges cylinder and push pedal, and the distance that conveyer mechanism discharging opening position equals diameter of work is provided with sensor.
Described sorting mechanism comprises support 9-1, cylinder 9-2, tooth bar 9-3, returning face plate 9-4 and leaks flitch 9-5, described cylinder piston is connected with tooth bar, described tooth bar and the gear 9-6 engagement that is fixed in the returning face plate sidewall, described returning face plate is bearing on the support by bearing 9-7, described leakage flitch is aimed at unacceptable product and is arranged the slideway (not shown), described returning face plate inner plane and worktable 13 are at sustained height, and described sorting mechanism is connected with the unacceptable product arrange agencie with certified products arrange agencie 12 respectively by the material road.
The affixed connection bracket of described lathe bed comprises vertical affixed pillar 11-1 with lathe bed, is connected with crossbeam 11-2 on the described pillar, and described outer diameter detection mechanism, inner diameter measurement mechanism, thickness detection mechanism and sorting mechanism are fixed on the crossbeam successively.
The course of work:
By disc type electromagnetic vibration feeding device workpiece 14 being carried out ordered arrangement is transported on the material loading travelling belt, the material loading travelling belt is pushed to workpiece on the worktable, workpiece movement device carries out external diameter with workpiece movable to external diameter detection device and detects, afterwards workpiece movement device simultaneously the workpiece on the travelling table to next detect station, carry out inner diameter measurement by inside diameter detection device successively, thickness detection apparatus carries out thickness and detects, Weight detecting device carries out weight detecting, it is whether qualified by the automatic analysis workpiece of PLC system after four stations all detect, at the qualified and unacceptable product of screening station automatic screening, certified products are flowed to the certified products collating unit, unacceptable product flows to the unacceptable product collating unit, thereby realize the part external diameter, internal diameter, thickness, the full-automatic detection of weight, and system can be according to detection data automatic screening certified products and the unacceptable product of each station.
The above only is preferred embodiment of the present utility model, is not structure of the present utility model is done any pro forma restriction.Every foundation technical spirit of the present utility model all still belongs in the scope of the technical solution of the utility model any simple modification, equivalent variations and modification that above embodiment does.
Claims (8)
1. a ring-shape accessory is automatically checked production line, it is characterized in that: comprise lathe bed, disc type electromagnetic vibration feeding device, the material loading conveyor-belt apparatus, workpiece movable mechanism, the outer diameter detection mechanism of setting arranged sequentially successively, inner diameter measurement mechanism, thickness detection mechanism, weight detecting mechanism and sorting mechanism and the touch display screen that is fixedly connected with lathe bed, described disc type electromagnetic vibration feeding device places the lathe bed left end, the outlet of disc type electromagnetic vibration feeding device is connected with the material loading conveyor-belt apparatus, the outlet of material loading conveyor-belt apparatus is docked with the worktable that is fixed in the lathe bed upper surface, described lathe bed vertically is connected with connection bracket, affixed outer diameter detection mechanism successively on the described connection bracket, inner diameter measurement mechanism, thickness detection mechanism and sorting mechanism, the affixed workpiece movable of described worktable front side end mechanism, described workpiece movable mechanism comprises radially and horizontal line slideway, web joint, cylinder and pawling, described radial alignment guide rail is connected with web joint, described web joint front end is evenly equipped with several and pawls, and described cylinder and web joint are affixed.
2. ring-shape accessory according to claim 1 is automatically checked production line, it is characterized in that: described outer diameter detection mechanism comprises fixedly alloy block, movable alloy block and touch sensor, described fixedly alloy block is fixed in the worktable front side end, described movable alloy block rear portion is connected with spring leaf, and described spring leaf contacts with touch sensor.
3. ring-shape accessory according to claim 1 is automatically checked production line, it is characterized in that: described inner diameter measurement mechanism comprises travel(l)ing rest, elastomer block, cylinder, gauge head and touch sensor and linear bearing, described linear bearing is fixed on the travel(l)ing rest, be connected with cylinder on the described connection bracket, be provided with spring between described linear bearing and the connection bracket, described cylinder piston is connected with gauge head, described travel(l)ing rest sidewall is connected with little cylinder and touch sensor by bent plate, described gauge head is axially arranged with elastic opening, described elastomer block is connected with gauge head, and described small cylinder piston touches with the elastomer block sidewall that is fixed on the travel(l)ing rest.
4. ring-shape accessory according to claim 1 is automatically checked production line, it is characterized in that: described thickness detection mechanism comprises support, cylinder, line slideway, linear potentiometer and fixed block, described line slideway is fixed on the support, the affixed linear potentiometer of described fixed block front end, described fixed block is fixedly connected with line slideway, and described cylinder piston is connected with fixed block.
5. ring-shape accessory according to claim 1 is automatically checked production line, it is characterized in that: described lathe bed is provided with weight detecting mechanism, described weight detecting mechanism comprises electronic scales, described electronic scales places on the lathe bed, the weighing pan of electronic scales see through worktable circular hole and with the worktable surface on the same level face.
6. ring-shape accessory according to claim 1 is automatically checked production line, it is characterized in that: described material loading conveyor-belt apparatus comprises conveyer mechanism, cylinder and push pedal and sensor, the travelling belt of described conveyer mechanism drives by motor reducer, the charging aperture of described conveyer mechanism is connected with the outlet of disc type electromagnetic vibration feeding device, the discharging opening of described conveyer mechanism vertically arranges cylinder and push pedal, and the distance that conveyer mechanism discharging opening position equals diameter of work is provided with sensor.
7. ring-shape accessory according to claim 1 is automatically checked production line, it is characterized in that: described sorting mechanism comprises support, cylinder, tooth bar, returning face plate and leakage flitch, described cylinder piston is connected with tooth bar, described tooth bar and the gear engagement that is fixed in the returning face plate sidewall, described returning face plate is bearing on the support by bearing, described leakage flitch is aimed at unacceptable product and is arranged slideway, described returning face plate inner plane and worktable are at sustained height, and described sorting mechanism is connected with the unacceptable product arrange agencie with the certified products arrange agencie respectively by the material road.
8. ring-shape accessory according to claim 1 is automatically checked production line, it is characterized in that: the affixed connection bracket of described lathe bed comprises vertical affixed pillar with lathe bed, be connected with crossbeam on the described pillar, described outer diameter detection mechanism, inner diameter measurement mechanism, thickness detection mechanism and sorting mechanism are fixed on the crossbeam successively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220297687 CN202734800U (en) | 2012-06-25 | 2012-06-25 | Full-automatic detection production line for circle-annular part |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220297687 CN202734800U (en) | 2012-06-25 | 2012-06-25 | Full-automatic detection production line for circle-annular part |
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| CN202734800U true CN202734800U (en) | 2013-02-13 |
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| CN 201220297687 Withdrawn - After Issue CN202734800U (en) | 2012-06-25 | 2012-06-25 | Full-automatic detection production line for circle-annular part |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102721387A (en) * | 2012-06-25 | 2012-10-10 | 天津市中马骏腾精密机械制造有限公司 | Full-automatic inspection production line for circular parts |
| CN103090784A (en) * | 2013-02-18 | 2013-05-08 | 苏州铁近机电科技有限公司 | Bearing bush internal wheel inner diameter grading device |
| CN103894925A (en) * | 2014-04-11 | 2014-07-02 | 上海师范大学 | Discharge detecting device of bearing double-end-face processing machine tool |
| CN103954626A (en) * | 2014-04-17 | 2014-07-30 | 来安县新元机电设备设计有限公司 | Cellphone screen crack detector |
| CN104890385A (en) * | 2015-05-05 | 2015-09-09 | 深圳嘉文虹科技有限公司 | RFID (radio frequency identification) label printer and device for detecting performance of RFID labels |
| CN106643621A (en) * | 2016-10-19 | 2017-05-10 | 北京海普瑞森科技发展有限公司 | Linear piston detection system |
| CN106774116A (en) * | 2016-12-12 | 2017-05-31 | 厦门捷讯汽车零部件有限公司 | A kind of full-automatic endoporus processing dimension screening apparatus |
| CN106743456A (en) * | 2017-02-16 | 2017-05-31 | 中山职业技术学院 | A kind of LED lamp magnetic post assembling and line-up device |
| CN108057625A (en) * | 2017-12-12 | 2018-05-22 | 无锡众望四维科技有限公司 | A kind of iron core height detection apparatus |
| CN108571922A (en) * | 2018-04-12 | 2018-09-25 | 湖南工程学院 | Flange part size automatic detecting machine |
| CN110268244A (en) * | 2017-02-13 | 2019-09-20 | 株式会社Lg化学 | The inspection method of the quality of porous body quality examination device and porous body |
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2012
- 2012-06-25 CN CN 201220297687 patent/CN202734800U/en not_active Withdrawn - After Issue
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102721387A (en) * | 2012-06-25 | 2012-10-10 | 天津市中马骏腾精密机械制造有限公司 | Full-automatic inspection production line for circular parts |
| CN102721387B (en) * | 2012-06-25 | 2014-08-20 | 天津市中马骏腾精密机械制造有限公司 | Full-automatic inspection production line for circular parts |
| CN103090784A (en) * | 2013-02-18 | 2013-05-08 | 苏州铁近机电科技有限公司 | Bearing bush internal wheel inner diameter grading device |
| CN103090784B (en) * | 2013-02-18 | 2016-05-18 | 苏州铁近机电科技有限公司 | Wheel internal diameter selecting device in bearing holder (housing, cover) |
| CN103894925A (en) * | 2014-04-11 | 2014-07-02 | 上海师范大学 | Discharge detecting device of bearing double-end-face processing machine tool |
| CN103954626A (en) * | 2014-04-17 | 2014-07-30 | 来安县新元机电设备设计有限公司 | Cellphone screen crack detector |
| CN104890385A (en) * | 2015-05-05 | 2015-09-09 | 深圳嘉文虹科技有限公司 | RFID (radio frequency identification) label printer and device for detecting performance of RFID labels |
| CN106643621A (en) * | 2016-10-19 | 2017-05-10 | 北京海普瑞森科技发展有限公司 | Linear piston detection system |
| CN106774116A (en) * | 2016-12-12 | 2017-05-31 | 厦门捷讯汽车零部件有限公司 | A kind of full-automatic endoporus processing dimension screening apparatus |
| CN110268244A (en) * | 2017-02-13 | 2019-09-20 | 株式会社Lg化学 | The inspection method of the quality of porous body quality examination device and porous body |
| CN110268244B (en) * | 2017-02-13 | 2024-05-24 | 株式会社Lg化学 | Porous body quality inspection device and porous body quality inspection method |
| CN106743456A (en) * | 2017-02-16 | 2017-05-31 | 中山职业技术学院 | A kind of LED lamp magnetic post assembling and line-up device |
| CN106743456B (en) * | 2017-02-16 | 2019-10-25 | 中山职业技术学院 | A kind of assembling of LED lamp magnetic column and line-up device |
| CN108057625A (en) * | 2017-12-12 | 2018-05-22 | 无锡众望四维科技有限公司 | A kind of iron core height detection apparatus |
| CN108571922A (en) * | 2018-04-12 | 2018-09-25 | 湖南工程学院 | Flange part size automatic detecting machine |
| CN108571922B (en) * | 2018-04-12 | 2020-05-15 | 湖南工程学院 | Flange part size automatic detection machine |
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| C14 | Grant of patent or utility model | ||
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| AV01 | Patent right actively abandoned |
Granted publication date: 20130213 Effective date of abandoning: 20140820 |
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| RGAV | Abandon patent right to avoid regrant |