CN202728598U - Full-automatic film sleeving machine for pipe - Google Patents
Full-automatic film sleeving machine for pipe Download PDFInfo
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- CN202728598U CN202728598U CN 201220383588 CN201220383588U CN202728598U CN 202728598 U CN202728598 U CN 202728598U CN 201220383588 CN201220383588 CN 201220383588 CN 201220383588 U CN201220383588 U CN 201220383588U CN 202728598 U CN202728598 U CN 202728598U
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Abstract
The utility model discloses a full-automatic film sleeving machine for a pipe, which comprises a pipe feeding machine, a packaging machine and a pipe unloading machine, wherein the packaging machine comprises a machine frame, a packaging machine head, a film sucking jet head, a support frame, port folding devices and a film conveying device; the packaging machine head is formed by combining a machine head left side plate, a machine head right side plate, a machine head upper plate and a machine head lower plate; an induction deceleration motor is arranged on the machine part of the machine head upper plate; belt clamps and a plurality of deep-groove ball bearings are arranged on both the machine head left side plate and the machine head right side plate; a driving shaft, a driven shaft and a circular mould are mounted between the machine head upper plate and the machine head lower plate; the caliber of the circular mould is slightly larger than that of the pipe; a synchronous belt is mounted between the driving shaft and the driven shaft; and the port folding devices are a left port folding device and a right port folding device. The full-automatic film sleeving machine is simple in structure, reasonable in design and high in production efficiency.
Description
Technical field
The utility model relates to a kind of tubing full-automatic film-covering machine.
Background technology
At present; the whole nation is not mentioned in the producer that produces the producer of corrosion-resistant steel decorative tube and the produce pvc pipe various places that spread all over the country, and just says at the Delta of the Pearl River just have several thousand; producer usually overlaps last layer PF film and protects its surface in order to guarantee these tube surfaces degree of finish and outward appearances.And the length of these tubing generally all is 6 meters, because the length of tubing is oversize, has just increased widely mantle workman's labour intensity.Investigate according to the author and to go back at present neither one producer and use the full automatic mechanical mantle.I have visited some producers, and just by the medium-sized enterprise of 10,000 of day outputs, this work of light must 15-20 workman.
The author has investigated some factories, see effectively the operating sequence of having looked into the workman, one group of their per 2 people,, the bench board about 6 meters, the pipe of cover 30-50mm, 4 in each cover, one group of skilled workman once needs about 40 seconds back and forth, per hour can overlap 360 by calculating, whenever for each person 180/hour, can only overlap 1440/people at the end of the day, and the larger pipe of diameter can only overlap the 1-2 bar at every turn, efficient is lower, especially large diameter thick pipe, because weight is larger, workman's labour intensity is just larger comparatively speaking.Efficient is just lower.
The utility model content
In order to overcome the deficiencies in the prior art, the utility model provides a kind of simple in structure, reasonable in design, tubing full-automatic film-covering machine that production efficiency is high.
The technical scheme that its technical matters that solves the utility model adopts is:
A kind of tubing full-automatic film-covering machine, comprise the pipe machine, wrapping machine and unload the pipe machine, described wrapping machine comprises frame, the packing head, inhale the film jet thrust, bracing frame, folding device, the fortune film device, described packing head is by the head left side board, the head right side board, the head upper plate, the head lower plate combines, machine section at the head upper plate is provided with the induction gear motor, on head left side board and head right side board, all be provided with strap clamp and several deep groove ball bearings, between head upper plate and head lower plate, imput shaft is installed, driven shaft and caliber are a bit larger tham the circular die of tubing, between described imput shaft and the driven shaft Timing Belt is installed, described folding device is by a left side, right two folding devices form.
Described suction film jet thrust comprises cylinder top board, cylinder mounting plate, is installed in cylinder, tracheae adapter plate between cylinder top board and the cylinder mounting plate, two linear bearings about cylinder mounting plate is equipped with, at cylinder top board and tracheae adapter plate two slide bars that run through linear bearing are installed, be provided with tracheae screw rod and tracheae toggle joint at the tracheae adapter plate, at described tracheae screw rod Plastic Parts be installed also.
Support frame as described above comprises arm erecting frame, cylinder supporting plate, cylinder block, at cylinder block cylinder is installed, two slide bars are installed between arm erecting frame and cylinder supporting plate, at arm erecting frame top deep groove ball bearing and small roller frame are installed, at the small roller frame little roll shaft, roller and circlip for shaft are installed.
The beneficial effects of the utility model are: the utility model structure design advantages of simple, and this equipment capacity is: the pipe of diameter 30-50mm, overlap 8 at every turn, the 3000-3500 bar/hour; The pipe of diameter 50-70mm overlaps 6 at every turn, the 2000-2500 bar/hour; The pipe of diameter 70-100mm overlaps 4 at every turn, the 1500-1800 bar hour; Efficient is up to artificial tens times! With the PE film of three kinds of specifications, three kinds of part replacement, if less than the pipe of 30mm, per 7 are bundled into a bundle, and also sub-circular just can be overlapped from 10mm to 100mm.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further specified.
Fig. 1 is front view of the present utility model;
Fig. 2 is the block diagram of the utility model wrapping machine;
Fig. 3 is the block diagram of the utility model wrapping machine;
Fig. 4 is the structural representation of packing head;
Fig. 5 is the structural representation of inhaling the film jet thrust;
Fig. 6 is the structural representation of bracing frame.
The specific embodiment
With reference to Fig. 1-Fig. 6, a kind of tubing full-automatic film-covering machine, comprise pipe machine 1, wrapping machine 2 and unload pipe machine 3, described wrapping machine 2 comprises frame 3, packing head 4, inhale film jet thrust 5, bracing frame 6, folding device 7, fortune film device 8, described packing head 4 is by head left side board 41, head right side board 42, head upper plate 43, head lower plate 44 combines, machine section at head upper plate 43 is provided with induction gear motor 431, on head left side board 41 and head right side board 42, all be provided with strap clamp 45 and several deep groove ball bearings 46, between head upper plate 43 and head lower plate 44, imput shaft 47 is installed, driven shaft 48 and caliber are a bit larger tham the circular die 49 of tubing, between described imput shaft 47 and the driven shaft 48 Timing Belt 50 is installed, described folding device 7 is by a left side, right two folding devices form.
Described suction film jet thrust 5 comprises cylinder top board 51, cylinder mounting plate 52, is installed in cylinder 53, tracheae adapter plate 54 between cylinder top board 51 and the cylinder mounting plate 52, two linear bearings 55 about cylinder mounting plate 52 is equipped with, at cylinder top board 51 and tracheae adapter plate 54 two slide bars 56 that run through linear bearing 55 are installed, be provided with tracheae screw rod 541 and tracheae toggle joint 542 at tracheae adapter plate 54, at described tracheae screw rod 541 Plastic Parts be installed also.
Support frame as described above 6 comprises arm erecting frame 61, cylinder supporting plate 62, cylinder block 63, at cylinder block 63 cylinder 53 is installed, two slide bars 56 are installed between arm erecting frame 61 and cylinder supporting plate 62, deep groove ball bearing 46 and small roller frame 64 are installed at arm erecting frame 61 tops, at small roller frame 64 pony roll axle 641, roller 642 and circlip for shaft 643 are installed.
In the utility model, the Main Function of packing head is to adopt the method for vacuum to be adsorbed on the circular mould packaging film of tubulose, makes PE film flare up circular and hold firmly, in order to successfully haul Membrane cover on pipe.Another effect is after Membrane cover returns well, again film to be sucked, and the cutting knife action is pressed predetermined length with film and cut off.
The effect one of described suction film jet thrust is that pipe is withstood, do not allow pipe when mantle, move, the 2nd, jet from the centre, film is heaved, in order to successfully be enclosed within on the pipe, the rear position that arrives the aperture of upper figure on the 3rd, the PE Membrane cover, the packer head vacuum valve cuts out, inhale the vacuum valve of film jet thrust and open, film just adsorbs on the suction film jet thrust of upper figure.Packer head just successfully hairpinning await orders, be unlikely to film is towed back to.
Six altogether of support frames as described above are evenly distributed on the packing frame, control its lifting by following cylinder, avoiding the process of packer head, but five supports are arranged all the time.The strong point on the bracing frame is the roller of V-belt bearing, to reduce the resistance of film and support.
Described folding device is used for the PE film that packages is filled in the pipe, and during work, at first top cylinder action is filled in top a part of film in the pipe, is exactly following cylinder action again, and hook is filled in another following part film film in the pipe.
The effect of described fortune film device is to guarantee that the gait of march of speed that the PE film is advanced and packer head is synchronous.
The principle of work of this complete equipment is very simple in fact, upper pipe, to unload pipe all be the structure of conventional equipment in fact, cuts film, Origuchi, also is the General Construction of conventional package packing machine, and the secret of success just is that a PE film opens and is circle, and film must be sticked out, criticize striker PE film with the otch that prevents pipe end and cut open.At present the artificial mantle of producer has the phenomenon that is broken away in the time of also, without anti-before mantle by manually the mouth of pipe being fallen cutting edge of a knife or a sword with grinding machine, this has increased again by a procedure.I have adopted the method for vacuum film adsorption, film am adsorbed on the circular die that is a bit larger tham tubing, and again inflation in pipe is heaved the PE film, and pipe end does not contact the PE film during mantle, so can save a procedure again.This equipment capacity is: the pipe of diameter 30-50mm, overlap 8 at every turn, and the 3000-3500 bar/hour; The pipe of diameter 50-70mm overlaps 6 at every turn, the 2000-2500 bar/hour; The pipe of diameter 70-100mm overlaps 4 at every turn, the 1500-1800 bar hour; Efficient is up to artificial tens times! With the PE film of three kinds of specifications, three kinds of part replacement, if less than the pipe of 30mm, per 7 are bundled into a bundle, and also sub-circular just can be overlapped from 10mm to 100mm.
In addition, the utility model is not limited to above-mentioned embodiment, as long as it reaches technique effect of the present utility model with essentially identical means, all should belong to protection domain of the present utility model.
Claims (3)
1. tubing full-automatic film-covering machine, comprise pipe machine (1), wrapping machine (2) and unload pipe machine (3), it is characterized in that: described wrapping machine (2) comprises frame (3), packing head (4), inhale film jet thrust (5), bracing frame (6), folding device (7), fortune film device (8), described packing head (4) is by head left side board (41), head right side board (42), head upper plate (43), head lower plate (44) combines, machine section at head upper plate (43) is provided with induction gear motor (431), on head left side board (41) and head right side board (42), all be provided with strap clamp (45) and several deep groove ball bearings (46), between head upper plate (43) and head lower plate (44), imput shaft (47) is installed, driven shaft (48) and caliber are a bit larger tham the circular die (49) of tubing, between described imput shaft (47) and the driven shaft (48) Timing Belt (50) is installed, described folding device (7) is by a left side, right two folding devices form.
2. a kind of tubing full-automatic film-covering machine according to claim 1, it is characterized in that: described suction film jet thrust (5) comprises cylinder top board (51), cylinder mounting plate (52), be installed in the cylinder (53) between cylinder top board (51) and the cylinder mounting plate (52), tracheae adapter plate (54), two linear bearings (55) about cylinder mounting plate (52) is equipped with, at cylinder top board (51) and tracheae adapter plate (54) two slide bars (56) that run through linear bearing (55) are installed, be provided with tracheae screw rod (541) and tracheae toggle joint (542) at tracheae adapter plate (54), at described tracheae screw rod (541) Plastic Parts be installed also.
3. a kind of tubing full-automatic film-covering machine according to claim 1, it is characterized in that: support frame as described above (6) comprises arm erecting frame (61), cylinder supporting plate (62), cylinder block (63), at cylinder block (63) cylinder (53) is installed, between arm erecting frame (61) and cylinder supporting plate (62), two slide bars (56) are installed, deep groove ball bearing (46) and small roller frame (64) are installed at arm erecting frame (61) top, at small roller frame (64) little roll shaft (641) are installed, roller (642) and circlip for shaft (643).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220383588 CN202728598U (en) | 2012-08-03 | 2012-08-03 | Full-automatic film sleeving machine for pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220383588 CN202728598U (en) | 2012-08-03 | 2012-08-03 | Full-automatic film sleeving machine for pipe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202728598U true CN202728598U (en) | 2013-02-13 |
Family
ID=47654325
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220383588 Expired - Fee Related CN202728598U (en) | 2012-08-03 | 2012-08-03 | Full-automatic film sleeving machine for pipe |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202728598U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102774517A (en) * | 2012-08-03 | 2012-11-14 | 黄小虎 | Full-automatic film covering machine for tubes |
-
2012
- 2012-08-03 CN CN 201220383588 patent/CN202728598U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102774517A (en) * | 2012-08-03 | 2012-11-14 | 黄小虎 | Full-automatic film covering machine for tubes |
| CN102774517B (en) * | 2012-08-03 | 2016-08-03 | 黄小虎 | A kind of full-automatic film covering machine for tubes |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130213 Termination date: 20180803 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |