CN102774517B - A kind of full-automatic film covering machine for tubes - Google Patents
A kind of full-automatic film covering machine for tubes Download PDFInfo
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- CN102774517B CN102774517B CN201210275119.0A CN201210275119A CN102774517B CN 102774517 B CN102774517 B CN 102774517B CN 201210275119 A CN201210275119 A CN 201210275119A CN 102774517 B CN102774517 B CN 102774517B
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Abstract
The invention discloses a kind of full-automatic film covering machine for tubes, including upper pipe machine, packer and unload pipe machine, described packer includes frame, packaging head, inhale film jet thrust, bracing frame, folding device, fortune film device, described packaging head is by head left plate, head right plate, head upper plate, head lower plate combines, it is provided with sensing gear motor at the top of head upper plate, head left plate with head right plate are all provided with band folder and several deep groove ball bearings, between head upper plate and head lower plate, driving shaft is installed, driven shaft and caliber are slightly larger than the circular die of tubing, between described driving shaft and driven shaft, Timing Belt is installed, described folding device is by a left side, right two folding devices composition；Present configuration is simple, reasonable in design, production efficiency is high.
Description
Technical field
The present invention relates to a kind of full-automatic film covering machine for tubes.
Background technology
At present, producing the producer of rustless steel decorative tube and produce producer's nationwide of pvc pipe, not mentioning the whole nation, just say just there is thousand of family at the Delta of the Pearl River, producer is in order to ensure these tube surfaces fineness and outward appearances, and generally set last layer PF film protects its surface.And the length of these tubing is typically all 6 meters, owing to the length of tubing is oversize, it is greatly increased the labor intensity of mantle workman.There is presently no a producer according to the author's investigation and use full automatic mechanical mantle.I has visited some producers, and just by the medium-sized enterprise of day output 10,000, this work of light must 15-20 workman.
The author has investigated some factories, see the operation sequence having looked into workman effectively, they are every 2 people one group, article one, the workbench of about 6 meters, the pipe of set 30-50mm, 4, set every time, one group of skilled worker needs about 40 seconds the most back and forth, can overlap 360 per hour by calculating, every 180/hour for each person, can only overlap 1440/people at the end of the day, and the pipe being relatively large in diameter, 1-2 bar can only be overlapped every time, efficiency is lower, the especially thick pipe of major diameter, owing to weight is bigger, the labor intensity of workman is the biggest comparatively speaking.Efficiency is the lowest.
Summary of the invention
In order to overcome the deficiencies in the prior art, the full-automatic film covering machine for tubes that the present invention provides a kind of simple in construction, reasonable in design, production efficiency is high.
The technical solution adopted for the present invention to solve the technical problems is:
nullA kind of full-automatic film covering machine for tubes，Including upper pipe machine、Packer and unload pipe machine，Described packer includes frame、Packaging head、Inhale film jet thrust、Bracing frame、Folding device、Fortune film device，Described packaging head is by head left plate、Head right plate、Head upper plate、Head lower plate combines，It is provided with sensing gear motor at the top of head upper plate，Head left plate with head right plate are all provided with band folder and several deep groove ball bearings，Between head upper plate and head lower plate, driving shaft is installed、Driven shaft and caliber are slightly larger than the circular die of tubing，Between described driving shaft and driven shaft, Timing Belt is installed，Described folding device is by a left side、Right two folding devices composition，Described suction film jet thrust includes cylinder top plate、Cylinder mounting plate、The cylinder being arranged between cylinder top plate and cylinder mounting plate、Trachea installing plate，Cylinder mounting plate is provided with two linear bearings in left and right，At cylinder top plate and trachea installing plate, two slide bars running through linear bearing are installed，Trachea installing plate is provided with trachea screw rod and trachea bent sub，It is also equipped with working of plastics at described trachea screw rod，Support frame as described above includes arm installing rack、Cylinder supporting plate、Cylinder block，Cylinder block is provided with cylinder，Two slide bars are installed between arm installing rack and cylinder supporting plate，Deep groove ball bearing and pony roll tub are installed at arm installing rack top，Pony roll tub is provided with little roll shaft、Roller and circlip for shaft.
The invention has the beneficial effects as follows: present configuration design advantages of simple, this equipment capacity is: the pipe of diameter 30-50mm, every time 8, set, 3000-3500 bar/hour；The pipe of diameter 50-70mm, every time 6, set, 2000-2500 bar/hour；The pipe of diameter 70-100mm, every time 4, set, 1500-1800 bar hour；Efficiency is up to artificial tens times！By the PE film of three kinds of specifications, three kinds of part replacement, if less than the pipe of 30mm, every 7 are bundled into a bundle, also sub-circular, it is possible to can overlap from 10mm to 100mm.
Accompanying drawing explanation
The present invention is further described with embodiment below in conjunction with the accompanying drawings.
Fig. 1 is the front view of the present invention；
Fig. 2 is the axonometric chart of packer of the present invention；
Fig. 3 is the axonometric chart of packer of the present invention；
Fig. 4 is the structural representation of packaging head；
Fig. 5 is the structural representation inhaling film jet thrust；
Fig. 6 is the structural representation of bracing frame.
Detailed description of the invention
nullWith reference to Fig. 1-Fig. 6，A kind of full-automatic film covering machine for tubes，Including upper pipe machine 1、Packer 2 and unload pipe machine 3，Described packer 2 includes frame 21、Packaging head 4、Inhale film jet thrust 5、Bracing frame 6、Folding device 7、Fortune film device 8，Described packaging head 4 is by head left plate 41、Head right plate 42、Head upper plate 43、Head lower plate 44 combines，Sensing gear motor 431 it is provided with at the top of head upper plate 43，Head left plate 41 with head right plate 42 are all provided with band folder 45 and several deep groove ball bearings 46，Driving shaft 47 is installed between head upper plate 43 and head lower plate 44、Driven shaft 48 and caliber are slightly larger than the circular die 49 of tubing，Between described driving shaft 47 and driven shaft 48, Timing Belt 50 is installed，Described folding device 7 is by a left side、Right two folding devices composition.Described suction film jet thrust 5 includes cylinder top plate 51, cylinder mounting plate 52, the cylinder 53 being arranged between cylinder top plate 51 and cylinder mounting plate 52, trachea installing plate 54, cylinder mounting plate 52 is provided with two linear bearings 55 in left and right, at cylinder top plate 51 and trachea installing plate 54, two slide bars 56 running through linear bearing 55 are installed, trachea installing plate 54 is provided with trachea screw rod 541 and trachea bent sub 542, is also equipped with working of plastics at described trachea screw rod 541.Support frame as described above 6 includes arm installing rack 61, cylinder supporting plate 62, cylinder block 63, cylinder block 63 is provided with cylinder 53, two slide bars 56 are installed between arm installing rack 61 and cylinder supporting plate 62, deep groove ball bearing 46 and pony roll tub 64 are installed at arm installing rack 61 top, pony roll tub 64 is provided with little roll shaft 641, roller 642 and circlip for shaft 643.
In the present invention, the Main Function of packaging head is that the packaging film of tubulose uses the method for vacuum adsorb on circular mould, makes PE film flare up circular and holds firmly, in order to successfully hauling Membrane cover on pipe.Another effect is, after Membrane cover returns well, again to be sucked by film, cutting knife action, film is pressed predetermined length and cuts off.
The effect one of described suction film jet thrust is to be withstood by pipe, pipe is not allowed to move when mantle, two is from middle jet, film is made to heave, to be successfully enclosed within pipe, three is the position of the rear aperture arriving Fig. 5 on PE Membrane cover, and packaging head vacuum valve cuts out, the vacuum valve inhaling film jet thrust is opened, and film just adsorbs on the suction film jet thrust of Fig. 5.Packaging head just can successfully be awaited orders by hairpinning, is unlikely to tow back to film.
Support frame as described above has six altogether, is evenly distributed in packaging frame, following cylinder controls its lifting, to avoid packing the process of head, but has five supports all the time.The strong point on bracing frame is the roller of V-belt bearing, to reduce the resistance of film and support.
Described folding device is for filling in pipe by the PE film packaged, during work, and cylinder action first above, a part of film above to be filled in pipe, is exactly following cylinder action again, another following part film film is filled in pipe by hook.
Described fortune film device effect is to ensure that the speed that PE film is advanced is Tong Bu with the gait of march of packaging head.
The operation principle of this complete equipment is the simplest in fact, upper pipe, to unload pipe be the most all the structure of conventional equipment, cuts film, Origuchi, is also the universal architecture of conventional package packing machine, and the secret of success is that a PE film opens for circle, and film must be sticked out, cut open to prevent the otch of pipe end from criticizing striker's PE film.At present the artificial mantle of producer, has the phenomenon being broken away time also, without resistance to before mantle by artificial cutting edge of a knife or a sword that mouth of pipe grinding machine fallen, which again increases one procedure.I have employed the method for vacuum film adsorption, by film absorption slightly larger than on the circular die of tubing, then inflation in pipe, make PE film heave, during mantle, pipe end does not contact PE film, so can save again one procedure.This equipment capacity is: the pipe of diameter 30-50mm, every time 8, set, 3000-3500 bar/hour；The pipe of diameter 50-70mm, every time 6, set, 2000-2500 bar/hour；The pipe of diameter 70-100mm, every time 4, set, 1500-1800 bar hour；Efficiency is up to artificial tens times！By the PE film of three kinds of specifications, three kinds of part replacement, if less than the pipe of 30mm, every 7 are bundled into a bundle, also sub-circular, it is possible to can overlap from 10mm to 100mm.
Additionally, the invention is not limited in above-mentioned embodiment, as long as it reaches the technique effect of the present invention with essentially identical means, protection scope of the present invention all should be belonged to.
Claims (1)
- null1. a full-automatic film covering machine for tubes，Including upper pipe machine (1)、Packer (2) and unload pipe machine (3)，It is characterized in that: described packer (2) includes frame (21)、Packaging head (4)、Inhale film jet thrust (5)、Bracing frame (6)、Folding device (7)、Fortune film device (8)，Described packaging head (4) is by head left plate (41)、Head right plate (42)、Head upper plate (43)、Head lower plate (44) combines，Sensing gear motor (431) it is provided with at the top of head upper plate (43)，Head left plate (41) with head right plate (42) are all provided with band folder (45) and several deep groove ball bearings (46)，Driving shaft (47) is installed between head upper plate (43) and head lower plate (44)、Driven shaft (48) and caliber are slightly larger than the circular die (49) of tubing，Timing Belt (50) is installed between described driving shaft (47) and driven shaft (48)，Described suction film jet thrust (5) includes cylinder top plate (51)、Cylinder mounting plate (52)、The cylinder (53) being arranged between cylinder top plate (51) and cylinder mounting plate (52)、Trachea installing plate (54)，Cylinder mounting plate (52) is provided with two linear bearings (55) in left and right，At cylinder top plate (51) and trachea installing plate (54), two slide bars (56) running through linear bearing (55) are installed，Trachea installing plate (54) is provided with trachea screw rod (541) and trachea bent sub (542)，Support frame as described above (6) includes arm installing rack (61)、Cylinder supporting plate (62)、Cylinder block (63)，Cylinder block (63) is provided with cylinder (53)，Two slide bars (56) are installed between arm installing rack (61) and cylinder supporting plate (62)，Deep groove ball bearing (46) and pony roll tub (64) are installed at arm installing rack (61) top，Pony roll tub (64) is provided with little roll shaft (641)、Roller (642) and circlip for shaft (643).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210275119.0A CN102774517B (en) | 2012-08-03 | 2012-08-03 | A kind of full-automatic film covering machine for tubes |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210275119.0A CN102774517B (en) | 2012-08-03 | 2012-08-03 | A kind of full-automatic film covering machine for tubes |
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| Publication Number | Publication Date |
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| CN102774517A CN102774517A (en) | 2012-11-14 |
| CN102774517B true CN102774517B (en) | 2016-08-03 |
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| CN201210275119.0A Active CN102774517B (en) | 2012-08-03 | 2012-08-03 | A kind of full-automatic film covering machine for tubes |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104443482B (en) * | 2014-10-28 | 2019-01-18 | 佛山市创利宝包装机械有限公司 | Tubing packing machine |
| CN104787372B (en) * | 2015-04-22 | 2017-01-18 | 胡立权 | Efficient continuous packaging machine |
| CN105599953A (en) * | 2016-01-18 | 2016-05-25 | 广东标华科技有限公司 | Film drawing and sleeving method and device for tube packaging machine |
| CN107826288B (en) * | 2017-09-28 | 2019-12-24 | 韦宾传 | Automatic film sleeving machine for broom |
| CN109367858B (en) * | 2018-11-14 | 2024-03-26 | 佛山市卡姆机械科技有限公司 | Tubular product conveying equipment and laminating machine |
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|---|---|---|---|---|
| AU5237196A (en) * | 1995-07-13 | 1997-01-23 | Mima Incorporated | Method and apparatus for wrapping elongate load having generally circular or generally annular ends |
| US6662527B1 (en) * | 2002-12-19 | 2003-12-16 | Ibaraki Seiki Machinery Company, Ltd. | Bag forming-filling-packaging machine |
| US6955033B2 (en) * | 2002-07-24 | 2005-10-18 | Hans-Joachim Lortz | Method of pushing tubular films onto elongate objects and processing apparatus for implementing the method |
| CN201882256U (en) * | 2010-12-06 | 2011-06-29 | 联塑科技发展(武汉)有限公司 | Automatic film coating mechanism for pipes |
| CN102180281A (en) * | 2011-04-08 | 2011-09-14 | 陈蕴 | Method for automatically packaging tubular product |
| CN102424128A (en) * | 2011-08-19 | 2012-04-25 | 联塑科技发展(武汉)有限公司 | Bag nested type pipe automatic package machine |
| CN202728598U (en) * | 2012-08-03 | 2013-02-13 | 黄小虎 | Full-automatic film sleeving machine for pipe |
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2012
- 2012-08-03 CN CN201210275119.0A patent/CN102774517B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU5237196A (en) * | 1995-07-13 | 1997-01-23 | Mima Incorporated | Method and apparatus for wrapping elongate load having generally circular or generally annular ends |
| US6955033B2 (en) * | 2002-07-24 | 2005-10-18 | Hans-Joachim Lortz | Method of pushing tubular films onto elongate objects and processing apparatus for implementing the method |
| US6662527B1 (en) * | 2002-12-19 | 2003-12-16 | Ibaraki Seiki Machinery Company, Ltd. | Bag forming-filling-packaging machine |
| CN201882256U (en) * | 2010-12-06 | 2011-06-29 | 联塑科技发展(武汉)有限公司 | Automatic film coating mechanism for pipes |
| CN102180281A (en) * | 2011-04-08 | 2011-09-14 | 陈蕴 | Method for automatically packaging tubular product |
| CN102424128A (en) * | 2011-08-19 | 2012-04-25 | 联塑科技发展(武汉)有限公司 | Bag nested type pipe automatic package machine |
| CN202728598U (en) * | 2012-08-03 | 2013-02-13 | 黄小虎 | Full-automatic film sleeving machine for pipe |
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| CN102774517A (en) | 2012-11-14 |
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Addressee: Huang Xiaohu Document name: the First Notification of an Office Action |
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Effective date of registration: 20191127 Address after: 314205 workshop 3, no.1588, Cangdong Road, Xincang Town, Pinghu City, Jiaxing City, Zhejiang Province Patentee after: JIAXING BOTU LOGISTICS EQUIPMENT CO.,LTD. Address before: 528200 Guangdong Province Nanhai District of Foshan City, three West Sea Jingui Village No. 120 Patentee before: Huang Xiaohu |
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Denomination of invention: A fully automatic pipe coating machine Effective date of registration: 20230829 Granted publication date: 20160803 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Jiaxing Pinghu Sub branch Pledgor: JIAXING BOTU LOGISTICS EQUIPMENT CO.,LTD. Registration number: Y2023980054313 |