CN202717824U - System for comprehensively utilizing coal gas and dust of iron and steel plant - Google Patents

System for comprehensively utilizing coal gas and dust of iron and steel plant Download PDF

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Publication number
CN202717824U
CN202717824U CN2012203091780U CN201220309178U CN202717824U CN 202717824 U CN202717824 U CN 202717824U CN 2012203091780 U CN2012203091780 U CN 2012203091780U CN 201220309178 U CN201220309178 U CN 201220309178U CN 202717824 U CN202717824 U CN 202717824U
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China
Prior art keywords
iron
rotary hearth
hearth furnace
gas
dust
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Expired - Fee Related
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CN2012203091780U
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Chinese (zh)
Inventor
王小伟
唐恩
范小刚
周强
喻道明
秦涔
李菊艳
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Wisdri Engineering and Research Incorporation Ltd
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Wisdri Engineering and Research Incorporation Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
  • Manufacture Of Iron (AREA)

Abstract

The utility model discloses a system for comprehensively utilizing coal gas and dust of an iron and steel plant. The system is characterized in that the recovered dust and coal dust of the iron and steel plant are proportioned according to a certain ratio and then pelletized to form self-reducing pellets, wherein the self-reducing pellets are added into a rotary hearth furnace after being dried; the coal gas of the iron and steel plant is used as a fuel by the rotary hearth furnace; after being rotated in the rotary hearth furnace for a circle, the self-reducing pellets are reduced into sponge iron to be fed into a blast furnace, a converter or an electric furnace for use; and after gas produced by the rotary hearth furnace is subjected to waste heat recovery, the recovered heat is used for preheating the coal gas of the iron and steel plant serving as the fuel of the rotary hearth furnace or is fed to a hot blast furnace to preheat air of the hot blast furnace.

Description

A kind of system that fully utilizes Gas In Iron And Steel Works and dust
Technical field
The utility model belongs to the Iron And Steel Industry technical field, relates to the utilization system of a kind of Gas In Iron And Steel Works and dust.
Background technology
The environmental requirement that steel industry is increasingly serious and Market Situation require iron and steel enterprise must accomplish energy-saving and emission-reduction, reduce cost.In Production Process for Steel Enterprise, a large amount of by product coal gas and the dust of annual generation.At present, obtained utilizing preferably although Gas In Iron And Steel Works acts as a fuel, but still be difficult to avoid that a large amount of coal gas diffusions is arranged every year.And the processing of dust then utilizes less.If do not reclaimed, the outward transport processing costs of not only contaminate environment, and increase enterprise, aggravation enterprise production cost.Along with the importance of environmental protection and comprehensive utilization of resources is familiar with by people day by day, the processing of Dust of Iron And Steel Works also enjoys industry to pay close attention to.
The utility model content
Problem to be solved in the utility model is the present situation that can't rationally efficiently utilize for having Gas In Iron And Steel Works and dust now, a kind of system that fully utilizes Gas In Iron And Steel Works and dust is proposed, rationally effectively utilize Gas In Iron And Steel Works and dust, better improve the Rate of utilization of coal gas, and can realize that dust turns waste into wealth, not only be conducive to reduce waste discharge, reduce environmental pollution and enterprise's production cost, simultaneously, be conducive to improve the comprehensive utilization of resources level, to strengthening iron and steel enterprise's competitive power, realize that the China Steel industrial sustainable development has vital role.
The utility model solves the problems of the technologies described above the technical scheme that adopts:
A kind of system that fully utilizes Gas In Iron And Steel Works and dust is characterized in that: pelletizer is set, and described pelletizer can form the autoreduction pelletizing after the proportioning pelletizing by a certain percentage with Dust of Iron And Steel Works and the coal dust that reclaims; Set gradually autoreduction pelletizing dehumidification system and the rotary hearth furnace that the autoreduction pelletizing can be reduced to sponge iron behind the pelletizer, described rotary hearth furnace is connected with the Gas In Iron And Steel Works recovery system; Be provided for blast furnace, converter or the electric furnace of smelting iron behind the rotary hearth furnace; Rotary hearth furnace connects flue gas waste heat recovery system, and residual neat recovering system connects respectively autoreduction pelletizing dehumidification system, gas preheating system and hotblast stove air preheating system, and gas recovery system is connected with rotary hearth furnace through the gas preheating system.
By technique scheme, when the sponge iron degree of metalization of described rotary hearth furnace production is higher than 80%, converter or electric furnace are set behind the rotary hearth furnace; When degree of metalization is lower than 80%, blast furnace is set behind the rotary hearth furnace.
By technique scheme, described Dust of Iron And Steel Works comprises blast furnace dust, converter dust, iron scale, gravitational dust collection ash, waste.
By technique scheme, described Gas In Iron And Steel Works comprises blast furnace gas, coal gas of converter, coke-oven gas, according to field condition, can respectively as rotary hearth furnace fuel, also can mix rear as rotary hearth furnace fuel.
By technique scheme, after the flue gas that described rotary hearth furnace produces carried out waste heat recovery, the heat of recovery was used for preheating as the Gas In Iron And Steel Works of rotary hearth furnace fuel or is sent to hotblast stove preheating heat wind furnace air; The calorie distribution amount that reclaims determines according to field condition, preferentially the Gas In Iron And Steel Works that is used for rotary hearth furnace fuel is carried out preheating.
By technique scheme, after the flue gas that described rotary hearth furnace produces carries out waste heat recovery, be then used in dry autoreduction pelletizing.
The beneficial effects of the utility model are: the utilising efficiency that has improved Gas In Iron And Steel Works and dust, reduced the discharging of dust, reduced the intractability of dust, directly Dust of Iron And Steel Works being converted into raw material on the spot is used, improved the comprehensive utilization ratio of resource, reduce environmental pollution, when reducing enterprise's dust disposal cost, can also bring considerable economic benefit and social benefit.
Description of drawings
Accompanying drawing 1 is structured flowchart of the present utility model.
Embodiment
For understanding better the utility model, below in conjunction with embodiment the utility model is further described, but does not consist of restriction of the present utility model.
With reference to Fig. 1, according to the comprehensive utilization Gas In Iron And Steel Works of the utility model enforcement and the system of dust, it is characterized in that: pelletizer is set, and described pelletizer can form the autoreduction pelletizing after the proportioning pelletizing by a certain percentage with Dust of Iron And Steel Works and the coal dust that reclaims; Set gradually autoreduction pelletizing dehumidification system and the rotary hearth furnace that the autoreduction pelletizing can be reduced to sponge iron behind the pelletizer, described rotary hearth furnace is connected with the Gas In Iron And Steel Works recovery system; Be provided for blast furnace, converter or the electric furnace of smelting iron behind the rotary hearth furnace; Rotary hearth furnace connects flue gas waste heat recovery system, and residual neat recovering system connects respectively autoreduction pelletizing dehumidification system, gas preheating system and hotblast stove air preheating system, and gas recovery system is connected with rotary hearth furnace through the gas preheating system.
By technique scheme, when the sponge iron degree of metalization of described rotary hearth furnace production is higher than 80%, converter or electric furnace are set behind the rotary hearth furnace; When degree of metalization is lower than 80%, blast furnace is set behind the rotary hearth furnace.
By technique scheme, described Dust of Iron And Steel Works comprises blast furnace dust, converter dust, iron scale, gravitational dust collection ash, waste.
By technique scheme, described Gas In Iron And Steel Works comprises blast furnace gas, coal gas of converter, coke-oven gas, according to field condition, can respectively as rotary hearth furnace fuel, also can mix rear as rotary hearth furnace fuel.
Adopt said system to carry out the specific embodiment that Gas In Iron And Steel Works and comprehensive dust utilize as follows:
Embodiment 1
1) with the pelletizing behind the mixing in proportion such as Dust of Iron And Steel Works, coal dust, binding agent, forms the autoreduction pelletizing;
2) with the flue gas that carries out after the waste heat recovery autoreduction pelletizing is dried;
3) rotary hearth furnace all adopts blast furnace gas to act as a fuel;
4) the autoreduction pelletizing after will drying adds in the rotary hearth furnace and reduces, and reduction temperature is 1380 ℃, and the recovery time is 12 minutes;
5) degree of metalization that obtains after will reducing is that 68% sponge iron adds in the blast furnace, uses as blast furnace ironmaking raw material;
6) high-temperature flue gas of rotary hearth furnace generation reclaims through residual neat recovering system, and the heat of recovery is all for the blast furnace gas of preheating as rotary hearth furnace fuel.
Embodiment 2
1) with the pelletizing behind the mixing in proportion such as Dust of Iron And Steel Works, coal dust, binding agent, forms the autoreduction pelletizing;
2) with the flue gas that carries out after the waste heat recovery autoreduction pelletizing is dried;
3) rotary hearth furnace all adopts coke-oven gas to act as a fuel;
4) the autoreduction pelletizing after will drying adds in the rotary hearth furnace and reduces, and reduction temperature is 1420 ℃, and the recovery time is 10 minutes;
5) degree of metalization that obtains after will reducing is that 85% sponge iron adds in the converter, uses as the converter steelmaking raw material;
6) high-temperature flue gas of rotary hearth furnace generation reclaims through residual neat recovering system, and half is used for preheating as the coke-oven gas of rotary hearth furnace fuel the heat of recovery, and half is used for preheating heat wind furnace air.
Embodiment 3
1) with the pelletizing behind the mixing in proportion such as Dust of Iron And Steel Works, coal dust, binding agent, forms the autoreduction pelletizing;
2) with the flue gas that carries out after the waste heat recovery autoreduction pelletizing is dried;
3) rotary hearth furnace adopts blast furnace gas and coke-oven gas respectively to account for 50% gas mixture to act as a fuel;
4) the autoreduction pelletizing after will drying adds in the rotary hearth furnace and reduces, and reduction temperature is 1400 ℃, and the recovery time is 11 minutes;
5) degree of metalization that obtains after will reducing is that 83% sponge iron adds in the electric furnace, uses as the Electric furnace steel making raw material;
6) high-temperature flue gas of rotary hearth furnace generation reclaims through residual neat recovering system, and the heat 60% of recovery is used for preheating as the coke-oven gas of rotary hearth furnace fuel, and 40% is used for preheating heat wind furnace air.
Embodiment 4
1) with the pelletizing behind the mixing in proportion such as Dust of Iron And Steel Works, coal dust, binding agent, forms the autoreduction pelletizing;
2) with the flue gas that carries out after the waste heat recovery autoreduction pelletizing is dried;
3) rotary hearth furnace adopts the gas mixture of blast furnace gas, coal gas of converter, coke-oven gas to act as a fuel, and in the gas mixture, blast furnace gas: coal gas of converter: the ratio of coke-oven gas is 5:2:3;
4) the autoreduction pelletizing after will drying adds in the rotary hearth furnace and reduces, and reduction temperature is 1390 ℃, and the recovery time is 12 minutes;
5) degree of metalization that obtains after will reducing is that 72% sponge iron adds in the blast furnace, uses as blast furnace ironmaking raw material;
6) high-temperature flue gas of rotary hearth furnace generation reclaims through residual neat recovering system, and the heat 80% of recovery is used for preheating as the coke-oven gas of rotary hearth furnace fuel, and 20% is used for preheating heat wind furnace air.
Above disclosed only is preferred embodiment of the present utility model, and the equivalence of doing according to the utility model changes, and still belongs to protection domain of the present utility model.

Claims (2)

1. system that fully utilizes Gas In Iron And Steel Works and dust is characterized in that: pelletizer is set, and described pelletizer can form the autoreduction pelletizing after the proportioning pelletizing by a certain percentage with Dust of Iron And Steel Works and the coal dust that reclaims; Set gradually autoreduction pelletizing dehumidification system and the rotary hearth furnace that the autoreduction pelletizing can be reduced to sponge iron behind the pelletizer, described rotary hearth furnace is connected with the Gas In Iron And Steel Works recovery system; Be provided for blast furnace, converter or the electric furnace of smelting iron behind the rotary hearth furnace; Rotary hearth furnace connects flue gas waste heat recovery system, and residual neat recovering system connects respectively autoreduction pelletizing dehumidification system, gas preheating system and hotblast stove air preheating system, and gas recovery system is connected with rotary hearth furnace through the gas preheating system.
2. system according to claim 1 is characterized in that: when the sponge iron degree of metalization of rotary hearth furnace production is higher than 80%, converter or electric furnace are set behind the rotary hearth furnace; When degree of metalization is lower than 80%, blast furnace is set behind the rotary hearth furnace.
CN2012203091780U 2012-06-29 2012-06-29 System for comprehensively utilizing coal gas and dust of iron and steel plant Expired - Fee Related CN202717824U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104109755A (en) * 2014-07-30 2014-10-22 中冶南方工程技术有限公司 Production system and method of cold-pressed metal pellets of fly ashes
CN110205431A (en) * 2019-06-04 2019-09-06 甘肃酒钢集团宏兴钢铁股份有限公司 Rotary kiln coal-based direct reduction oxygenation is molten to divide furnace short route molten iron making processes

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104109755A (en) * 2014-07-30 2014-10-22 中冶南方工程技术有限公司 Production system and method of cold-pressed metal pellets of fly ashes
CN104109755B (en) * 2014-07-30 2016-04-20 中冶南方工程技术有限公司 A kind of dedusting ash is colded pressing metal pelletizing production system and method
CN110205431A (en) * 2019-06-04 2019-09-06 甘肃酒钢集团宏兴钢铁股份有限公司 Rotary kiln coal-based direct reduction oxygenation is molten to divide furnace short route molten iron making processes
CN110205431B (en) * 2019-06-04 2021-04-09 甘肃酒钢集团宏兴钢铁股份有限公司 Short-process molten iron production process of rotary kiln coal-based direct reduction oxygenation melting furnace

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