CN202705524U - Digital pulse noble metal electroplating power supply - Google Patents

Digital pulse noble metal electroplating power supply Download PDF

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Publication number
CN202705524U
CN202705524U CN 201220366008 CN201220366008U CN202705524U CN 202705524 U CN202705524 U CN 202705524U CN 201220366008 CN201220366008 CN 201220366008 CN 201220366008 U CN201220366008 U CN 201220366008U CN 202705524 U CN202705524 U CN 202705524U
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CN
China
Prior art keywords
power supply
pulse
metal electroplating
module
digital
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Expired - Fee Related
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CN 201220366008
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Chinese (zh)
Inventor
盘瑞宝
钱连根
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SHAOXING YILAIKE ELECTRICAL APPLIANCE EQUIPMENT CO Ltd
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SHAOXING YILAIKE ELECTRICAL APPLIANCE EQUIPMENT CO Ltd
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Priority to CN 201220366008 priority Critical patent/CN202705524U/en
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Publication of CN202705524U publication Critical patent/CN202705524U/en
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Abstract

The utility model discloses a digital pulse noble metal electroplating power supply, and belongs to the technical field of power supplies. The digital pulse noble metal electroplating power supply comprises a digital power supply, an insulated gate bipolar translator (IGBT) module, a pulse width modulation (PWM) trigger module, a light emitting diode (LED) display and control module, a reactor and a capacitor, wherein the LED display and control module comprises a parameter setting key, a magnitude selecting key, a return key, an output mode key, a startup key, a potentiometer switch, a voltage and current LED display, a working state LED display and the like. The digital pulse noble metal electroplating power supply completely realizes digital control of a pulse power supply; by adopting the digital LED display and control module, the control precision and the display precision reach millesimal, and output with 50-2,000Hz frequency and 5 to 95 percent duty cycle can be realized; and the digital pulse noble metal electroplating power supply is high in instantaneous current density and reliable in performance, and can meet the requirements for electroplating of various noble metals.

Description

A kind of numeric type pulse precious metal electroplating power supply
Technical field
The utility model relates to a kind of supply unit, particularly relates to a kind of numeric type pulse precious metal electroplating power supply.
Background technology
The pulse power is in electroplating process, basic functional principle is: when current lead-through, pulse (peak value) electric current is equivalent to several times even tens times of conventional DC electric current, this instantaneous high current density reduces metal ion under high overpotential just, thereby settled layer crystal grain is attenuated; When electric current turn-offs, discharge ion returns to again starting point concentration near the cathodic area, concentration polarization is eliminated, and this is beneficial to next pulse and continues to use high pulse (peak value) current density the same period, turn-offs simultaneously in the phase also with to phenomenons such as the favourable recrystallization of settled layer, adsorption desorptions.The whole story that such process synchronism ground runs through whole electroplating process.Facts have proved, the pulse power improves the coating physical and chemical performance at crystallization of refinement, and there is incomparable superiority the aspects such as saving noble metal than traditional direct current electrode position.
Pulse plating power supply kind is more in the market, but all has following point:
1, panel operation partly adopts turn switch, and it adopts different resistance resistance collocation, and output pulse frequency and dutycycle precision are lower and unstable; And the internal switch point of contact is fragile, often causes loose contact.
2, the most of pointer gauge that adopts of traditional pulse power shows output voltage, electric current, the precision of pointer gauge and readable relatively poor.
3, traditional pulsed drive plate is relatively poor to IGBT module drive ability, IGBT module infringement picture easily occurs, thereby causes the complete machine repair rate higher.
In view of this, the inventor studies this, develops specially a kind of numeric type pulse precious metal electroplating power supply, and this case produces thus.
The utility model content
The purpose of this utility model provides a kind of control accuracy and display precision is high, instantaneous current density large, the numeric type pulse precious metal electroplating power supply of dependable performance.
To achieve these goals, solution of the present utility model is:
A kind of numeric type pulse precious metal electroplating power supply, comprise that digital power, reactor, electric capacity, IGBT module, pulse PWM trigger module and LED show and control module, the anodal linked reactor of digital power, electric capacity are connected between the negative pole and reactor of digital power; The collector electrode of IGBT module (the C utmost point) linked reactor, it is anodal that gate pole (the G utmost point) connects pulse PWM trigger module, emtting electrode (the E utmost point) connects pulse PWM trigger module negative pole, LED demonstration and control module and two-way connection of pulse PWM trigger module, the pulse output load of numeric type pulse precious metal electroplating power supply are connected between the negative pole of the emtting electrode (the E utmost point) of IGBT module and digital power.
The digital power output voltage is 0-36V, and outward current is 0A-500A.
Reactor and electric capacity carry out filtering process to the electric current of digital power output.
The IGBT module will be transformed into through the direct current after the filtering process the adjustable square wave of pulsewidth, generally select the single tube IGBT module of electric current 300A/600V, and the IGBT module comprises single tube IGBT module parallel with one another more than 1 or 1.
The effect of pulse PWM trigger module is frequency and the dutycycle of regulating IGBT module output pulse.
Described LED shows and control module comprises parameter setting button, big or small selection key, returns button, the output mode button, start button, potentiometer switch and voltage, electric current light-emitting diode display, working order light-emitting diode display etc.
Above-mentioned numeric type pulse precious metal electroplating power supply is when work, elder generation's flicking parameter setting button enters set condition, charactron flicker this moment, flicking parameter setting button again, and at this state flicking size selection key, set frequency and the dutycycle of output pulse by pulse PWM trigger module, the working order light-emitting diode display shows the parameter value under the above-mentioned various state, press at last return key, return the working order that sets and preserve set(ting)value.Then the flicking output mode is pressed key assignments voltage stabilizing or current stabilization output mode, and sets working time; Start the machine by starting button after setting completed, then switch of rotary potentiometer is regulated actual output crest voltage or mean current, and shows at voltage, electric current light-emitting diode display.
Numeric type pulse precious metal electroplating power supply described in the utility model is realized pulse power Digital Control fully, adopt digitized LED to show and control module, control accuracy and display precision reach thousandth, can realize the output of 50Hz-2000Hz frequency and 5%-95% dutycycle, instantaneous current density is large, dependable performance, can satisfy various precious metal electroplating requirements.
Below in conjunction with drawings and the specific embodiments the utility model is done and to be described in further detail.
Description of drawings
Fig. 1 is the numeric type pulse precious metal electroplating power supply control principle drawing of the present embodiment;
Fig. 2 is the numeric type pulse precious metal electroplating power supply stereographic map of the present embodiment.
Embodiment
Shown in Fig. 1-2, a kind of numeric type pulse precious metal electroplating power supply, comprise that digital power 1, reactor 2, electric capacity 3, IGBT module 4, pulse PWM trigger module 5 and LED show and control module 6, the anodal linked reactor 2 of digital power 1, electric capacity 3 are connected between the negative pole and reactor 2 of digital power 1; The collector electrode of IGBT module 4 (the C utmost point) linked reactor 2, gate pole (the G utmost point) connects pulse PWM trigger module 5 positive poles, emtting electrode (the E utmost point) connects pulse PWM trigger module 5 negative poles, LED shows and control module 6 and 5 two-way connections of pulse PWM trigger module, and the pulse output load of numeric type pulse precious metal electroplating power supply is connected between the negative pole of the emtting electrode (the E utmost point) of IGBT module 4 and digital power 1.
Digital power 1 digital power output voltage is 0-36V, and outward current is 0A-500A.
The electric current of 3 pairs of digital power outputs of reactance 2 and electric capacity carries out filtering process.
IGBT module 4 will be transformed into through the direct current after the filtering process the adjustable square wave of pulsewidth, generally select the single tube IGBT module of 1 electric current 300A/600V, also can 2 or 2 in parallel uses of above single tube IGBT module.
The effect of pulse PWM trigger module 5 is frequency and the dutycycles of regulating the 4 output pulses of IGBT module.
Described LED shows and control module 6 comprises parameter setting button 61, big or small selection key, returns button, output mode button 62, start button, potentiometer switch 63 and voltage, electric current light-emitting diode display 64, working order light-emitting diode display 65 etc.
Above-mentioned numeric type pulse precious metal electroplating power supply is before work, first " pulse output load " terminal is connected reliably with the plating piece of plating tank, wire is short as far as possible, and is preferably strands of electric cables, and stranded to guarantee that output voltage waveforms is as square wave mutually two cables of anode and cathode.Then flicking parameter setting button 61 enters set condition, charactron flicker this moment, flicking parameter setting button 61 again, and at this state flicking size selection key, set frequency and the dutycycle of output pulse by pulse PWM trigger module 5, the parameter that working order light-emitting diode display 65 shows under the above-mentioned various states; Press at last return key, return and set working order and preserve set(ting)value.Then flicking output mode button 62 is set voltage stabilizing or current stabilization output mode, and sets working time; Start the machine by starting button after setting completed, then switch of rotary potentiometer 63 is regulated actual output crest voltage or mean current, and shows at voltage, reometer light-emitting diode display 64.
When numeric type pulse precious metal electroplating power work, different platings should be selected different pulse widths and frequency, i.e. different dutycycle Q.Pass between them is:
tu
Q= ———— = f . tu
    T
Q---dutycycle
Tu---pulse width
T---the recurrence interval
F---pulse-repetition
The influential effect that the selection paired pulses of dutycycle Q is electroplated is very large, therefore needs to determine Q by experiment first, and then puts into production.Facts have proved, select Q=1/10 during the rack plating gold, frequency f=1000HZ effect is better.Pulse has cyanogen silver-plated, and frequency is chosen in f=500-1000HZ, dutycycle Q=1/10, and pulsewidth tu=200 μ S-100 μ S effect is better.Certainly because practical situation are different, parameter selects also to want respective change.
The voltage of the present embodiment, reometer indicating meter 64 shows mean currents, and the pass between it and the pulse peak current is:
I ' (mean current)=I(peak point current) * Q(dutycycle)
For example: operating frequency f=1000HZ, pulsewidth tu=100 μ S, the reading on voltage, the Current Display 64 is I '=10A, then exports pulsed current I=I '/Q;
And Q=f*tu=1000HZ*100*10 -6Second=0.1
So pulsed current I=I '/Q=10A/0.1=100A
Can find out from above-mentioned example, pulsed current is more much bigger than the mean current that reometer shows, so the user should note this problem when the strobe pulse electroplating power supply and during actually operating.
In addition, the heat effect of pulsed current is more much better than than the heat effect of direct current, so the anode and cathode of numeric type pulse precious metal electroplating power supply output lead-in wire should be short as far as possible and thick, and with the multiply litzendraht for well.
Above-described embodiment and graphic and non-limiting product form of the present utility model and style, any person of an ordinary skill in the technical field all should be considered as not breaking away from patent category of the present utility model to its suitable variation or modification of doing.

Claims (5)

1. numeric type pulse precious metal electroplating power supply, it is characterized in that: comprise that digital power, reactor, electric capacity, IGBT module, pulse PWM trigger module and LED show and control module, the anodal linked reactor of digital power, electric capacity are connected between the negative pole and reactor of digital power; The collector electrode of IGBT module (the C utmost point) linked reactor, it is anodal that gate pole (the G utmost point) connects pulse PWM trigger module, emtting electrode (the E utmost point) connects pulse PWM trigger module negative pole, LED demonstration and control module and two-way connection of pulse PWM trigger module, the pulse output load of numeric type pulse precious metal electroplating power supply are connected between the negative pole of the emtting electrode (the E utmost point) of IGBT module and digital power.
2. a kind of numeric type pulse precious metal electroplating power supply as claimed in claim 1, it is characterized in that: the digital power output voltage is 0-36V, outward current is 0-500A.
3. a kind of numeric type pulse precious metal electroplating power supply as claimed in claim 1, it is characterized in that: the IGBT module is selected the single tube IGBT module of electric current 300A/600V.
4. a kind of numeric type pulse precious metal electroplating power supply as claimed in claim 3, it is characterized in that: the IGBT module comprises single tube IGBT module parallel with one another more than 1 or 1.
5. a kind of numeric type pulse precious metal electroplating power supply as claimed in claim 1 is characterized in that: described LED shows and control module comprises parameter setting button, big or small selection key, returns button, the output mode button, start button, potentiometer switch and voltage, electric current light-emitting diode display, working order light-emitting diode display.
CN 201220366008 2012-07-27 2012-07-27 Digital pulse noble metal electroplating power supply Expired - Fee Related CN202705524U (en)

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Application Number Priority Date Filing Date Title
CN 201220366008 CN202705524U (en) 2012-07-27 2012-07-27 Digital pulse noble metal electroplating power supply

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Application Number Priority Date Filing Date Title
CN 201220366008 CN202705524U (en) 2012-07-27 2012-07-27 Digital pulse noble metal electroplating power supply

Publications (1)

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CN202705524U true CN202705524U (en) 2013-01-30

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103887957A (en) * 2014-03-04 2014-06-25 东莞市常晋凹版模具有限公司 Device capable of reducing high-frequency rectification power supply ripple factors

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103887957A (en) * 2014-03-04 2014-06-25 东莞市常晋凹版模具有限公司 Device capable of reducing high-frequency rectification power supply ripple factors
CN103887957B (en) * 2014-03-04 2016-03-02 东莞市脉拓表面处理科技有限公司 A kind of device that can reduce high-frequency rectification power-supply ripple coefficient

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130130

Termination date: 20160727