CN202687410U - Infrared conveying belt tearing sensor - Google Patents

Infrared conveying belt tearing sensor Download PDF

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Publication number
CN202687410U
CN202687410U CN 201220295260 CN201220295260U CN202687410U CN 202687410 U CN202687410 U CN 202687410U CN 201220295260 CN201220295260 CN 201220295260 CN 201220295260 U CN201220295260 U CN 201220295260U CN 202687410 U CN202687410 U CN 202687410U
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CN
China
Prior art keywords
infrared
circuit
sensor
support frames
belt
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Expired - Fee Related
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CN 201220295260
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Chinese (zh)
Inventor
俞华元
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Jiangsu Daosen Electromechanical Science & Technology Co Ltd
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Jiangsu Daosen Electromechanical Science & Technology Co Ltd
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Priority to CN 201220295260 priority Critical patent/CN202687410U/en
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Publication of CN202687410U publication Critical patent/CN202687410U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model provides an infrared conveying belt tearing sensor, which belongs to a belt conveyor vertical tearing sensor. The tearing sensor comprises an infrared emitter, an infrared receiver, adjustable support frames, dustproof plates and fixing support frames, wherein the two fixing support frames are respectively connected with the two inner sides of a belt conveyor frame body, the fixing support frames are positioned between an ascending belt support roller and a descending belt, the upper ends of the two fixing support frames are respectively connected with the dustproof plates, the side surfaces of the fixing support frames are respectively connected with the adjustable support frames, the infrared emitter and the infrared receiver are respectively connected onto the two adjustable support frames, and the infrared emitter corresponds to the infrared receiver. The infrared conveying belt tearing sensor has the advantages that the waterproof and damp-proof effects of the infrared tearing sensor are good, the safety performance is high, the anti-jamming capability is strong, the misoperation cannot easily occur, and the defects of poor sealing effect and easiness in aging and oxidation of conducting rubber of the traditional conducting rubber type sensor are overcome.

Description

Infrared type conveyer band discerption sensor
Technical field
The utility model relates to a kind of sensor of belt transporter longitudinal tear, particularly a kind of infrared type conveyer band discerption sensor.
Background technology
At present, a kind of device for sensing longitudinal leakage of conveying belt, China Patent Publication No.: CN2223735, this sensor is fixedly installed on the easiest detector of tearing the below, position of load-transfer device, it is the inverting amplifier of an open loop, when two probe is aimed at respectively half center of the 8-shaped back traverse coil be embedded in the load-transfer device, just form an oscillator, the oscillator signal of generation produces the Fixed width pulse output signals through translation circuit.
The second is for tearing switch, and this tears the switch mounted in pairs in the both sides of belt, is coupled together by the aircraft cable of two sections ethene overcoats.One end of rope is permanently affixed on the Support bracket, and the other end is connected to and tears apart on the spring ball of shutting.Two sections cotton ropes have formed a C/LOOP consistent with the belt grooved below belt.Hang when the belt that has object to expose or tear hangs, when sweeping one or two steel cables, spring ball is drawn out base, causes that two micro-switchs send to report to the police or turn off conveyer.
The third sensor is that GVY type sensor belongs to piezoresistive, coal breakage is pressed onto on the sensor when namely utilizing longitudinal rupture of adhesive tape or cross break, after coal breakage weight on 12.4 * 12.4cm2 unit area reached more than 2 * 105 milligrams, the resistance between sensor two mouths was less than or equal to 2 kilo-ohms by changing into greater than 1 megaohm.Survey existing of longitudinal rupture of adhesive tape or cross break with the variation of sensor output impedance, and the variation of sensor impedance is sent to associate device, realize sealing-tape machine longitudinal tear or broken belt protector.
More than three kinds of existing sensors of tearing all in actual production, to use for a long time, also can realize the belt protecting longitudinal rupture, but existent defects all, 1. number tear sensor do not using because troublesome maintenance is existing; 2. number tear sensor and be fit to detect hard thing and penetrate belt but do not form large-area tearing, detect that to tear this kind detection effect ideal this moment, but because machine attention is cumbersome, the existing use seldom; 3. number tear the existing colliery of sensor and use at most, effect is more satisfactory, but because the bad sensor conductive rubber of waterproof effect is aging easily, produces to such an extent as to produce the misoperation impact.
The utility model content
The purpose of this utility model is that a kind of infrared type conveyer band discerption sensor will be provided, and solution has now and tears the sensor maintenance trouble, waterproof effect is bad, and the sensor conductive rubber is aging easily, easily produces the problem of misoperation impact production.
The purpose of this utility model is achieved in that this tears sensor and comprise: infrared transmitter, infrared remote receiver, adjustable support, dust guard and fixed support; Respectively connect a fixed support in belt feeder support body two inboards, fixed support is between up belt roller and descending belt; Two support bracket fastened upper ends all are connected with dust guard; Be connected with respectively adjustable support in support bracket fastened side, on two adjustable supports, be connected with respectively infrared transmitter and infrared remote receiver, infrared transmitter is corresponding with infrared remote receiver.
Described infrared transmitter comprises: stabilivolt, oscillator, infrared light generating chip, indicating circuit, aerotron and infraluminescence pipe; Stabilivolt is to the infrared transmitter power supply, and oscillator is connected with the input end of infrared light generating chip, and the mouth of infrared light generating chip is connected with indicating circuit, and the mouth of infrared light generating chip is connected with the infraluminescence pipe by aerotron simultaneously.
Described infrared remote receiver comprises: infrared receiving tube, voltage conversion circuit, voltage stabilizer, bleeder circuit, comparator circuit and control output circuit; Infrared receiving tube is connected with the input end of comparator circuit by voltage conversion circuit; Voltage stabilizer is connected with the input end of comparator circuit by bleeder circuit; The mouth of comparator circuit is connected with the control output circuit.
Beneficial effect: owing to adopted such scheme, infrared type is torn sensor and is comprised of infrared transmitter, infrared remote receiver and fixed support, infrared transmitter and infrared remote receiver are over against arrangement, the infrared transmitter emission is similar to the infrared light of straight line after the energising, during the belt feeder normal operation, do not have shelter between infrared transmitter and infrared remote receiver, infrared remote receiver can normally receive the infrared light that infrared transmitter sends, and is failure to actuate in receptor inside; When belt tearing occured, the coal on the belt dropped on the support, shelters from the infrared ray that infrared transmitter sends, and receptor does not receive the infrared light that infrared transmitter sends, and infrared remote receiver sends action command, and belt feeder is implemented protection.Solved and existing torn the sensor maintenance trouble, waterproof effect is bad, the sensor conductive rubber is aging easily, easily produces the problem that the misoperation impact is produced, and has reached the purpose of this utility model.
Advantage: it is good that infrared type is torn the sensor water-proof moisture effect, and safety performance is high, and antijamming capability is strong, is difficult for misoperation, and it is poor to have overcome conventional conductive rubber type sensor sealing effectiveness, and conductive rubber easily wears out, the shortcoming of oxidation.
Description of drawings
Fig. 1 is constructional drawing of the present utility model.
Fig. 2 is infrared transmitter block scheme of the present utility model.
Fig. 3 is infrared remote receiver block scheme of the present utility model.
Fig. 4 is infrared transmitter constructional drawing of the present utility model.
Fig. 5 is infrared remote receiver constructional drawing of the present utility model.
Among Fig. 1,1, infrared transmitter; 2, infrared remote receiver; 3, adjustable support; 4, dust guard; 5, fixed support; 6, belt feeder support body; 7, up belt roller; 8, descending belt; 2-1, stabilivolt; 2-2, oscillator; 2-3 infrared light generating chip; 2-4, indicating circuit; 2-5, aerotron; 2-6, infraluminescence pipe; 3-1, infrared receiving tube; 3-2, voltage conversion circuit; The 3-3 mu balanced circuit; 3-4, bleeder circuit; 3-5, comparator circuit; 3-6, control output circuit.
The specific embodiment
Embodiment 1: this is torn sensor and comprises: infrared transmitter 1, infrared remote receiver 2, adjustable support 3, dust guard 4 and fixed support 5; Respectively connect a fixed support 5 in belt feeder support body two inboards, fixed support 5 is between up belt roller 7 and descending belt 8; The upper end of two fixed supports 5 all is connected with dust guard; Side at fixed support 5 is connected with respectively adjustable support 3, on two adjustable supports 3, is connected with respectively infrared transmitter 1 and infrared remote receiver 2, and infrared transmitter 1 is corresponding with infrared remote receiver 2.
Described infrared transmitter comprises: stabilivolt 2-1, oscillator 2-2, infrared light generating chip 2-3, indicating circuit 2-4, aerotron 2-5 and infraluminescence pipe 2-6; Stabilivolt 2-1 is to the infrared transmitter power supply, oscillator 2-2 is connected with the input end of infrared light generating chip 2-3, the mouth of infrared light generating chip 2-3 is connected with indicating circuit 2-4, and the mouth of infrared light generating chip 2-3 is connected with infraluminescence pipe 2-6 by aerotron 2-5 simultaneously.
Described infrared remote receiver comprises: infrared receiving tube 3-1, voltage conversion circuit 3-2, voltage stabilizer 3-3, bleeder circuit 3-4, comparator circuit 3-5 and control output circuit 3-6; Infrared receiving tube 3-1 is connected with the input end of comparator circuit 3-5 by voltage conversion circuit 3-2; Voltage stabilizer 3-3 is connected with the input end of comparator circuit 3-5 by bleeder circuit 3-4; The mouth of comparator circuit 3-5 is connected with control output circuit 3-6.
After infrared transmitter 1 energising, through stabilivolt 2-1 voltage stabilizing output, send the impulse singla of frequency 38KHZ by oscillator 2-2, process producing frequency signal through infrared ray generating chip 2-3, advanced aerotron 2-5 and amplify and drive infraluminescence pipe 2-6 and send infrared signal; After infrared receiving tube 3-1 receives infrared signal in the infrared remote receiver 2, demodulation output ripple signal, export sawtooth wave to comparator 3-2 reverse input end through voltage conversion circuit 3-2, comparator 3-2 in the same way input voltage is constant, by stabilivolt 3-3 process bleeder circuit 3-4 voltage stabilizing, comparator 3-2 is the very little frequency signal of output duty cycle relatively, advances control output circuit 3-5 relay be failure to actuate (normal condition); After infrared receiving tube 3-1 does not receive infrared signal in the infrared remote receiver 2, export high level to comparator 3-2 reverse input end through voltage conversion circuit 3-2, comparator 3-2 in the same way input voltage is constant, by stabilivolt 3-3 process bleeder circuit 3-4 voltage stabilizing, comparator 3-2 relatively exports high level, through the actuating of relay of control output circuit 3-5 relay, junction closure output belt tearing signal.

Claims (3)

1. infrared type conveyer band discerption sensor, this is torn sensor and comprises: infrared transmitter, infrared remote receiver, adjustable support, dust guard and fixed support; Respectively connect a fixed support in belt feeder support body two inboards, fixed support is between up belt roller and descending belt; Two support bracket fastened upper ends all are connected with dust guard; Be connected with respectively adjustable support in support bracket fastened side, on two adjustable supports, be connected with respectively infrared transmitter and infrared remote receiver, infrared transmitter is corresponding with infrared remote receiver.
2. a kind of infrared type conveyer band discerption sensor according to claim 1, it is characterized in that: described infrared transmitter comprises: stabilivolt, oscillator, infrared light generating chip, indicating circuit, aerotron and infraluminescence pipe; Stabilivolt is to the infrared transmitter power supply, and oscillator is connected with the input end of infrared light generating chip, and the mouth of infrared light generating chip is connected with indicating circuit, and the mouth of infrared light generating chip is connected with the infraluminescence pipe by aerotron simultaneously.
3. a kind of infrared type conveyer band discerption sensor according to claim 1, it is characterized in that: described infrared remote receiver comprises: infrared receiving tube, voltage conversion circuit, voltage stabilizer, bleeder circuit, comparator circuit and control output circuit; Infrared receiving tube is connected with the input end of comparator circuit by voltage conversion circuit; Voltage stabilizer is connected with the input end of comparator circuit by bleeder circuit; The mouth of comparator circuit is connected with the control output circuit.
CN 201220295260 2012-06-22 2012-06-22 Infrared conveying belt tearing sensor Expired - Fee Related CN202687410U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220295260 CN202687410U (en) 2012-06-22 2012-06-22 Infrared conveying belt tearing sensor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220295260 CN202687410U (en) 2012-06-22 2012-06-22 Infrared conveying belt tearing sensor

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104670845A (en) * 2015-03-13 2015-06-03 宁夏广天夏电子科技有限公司 Intelligent accumulation and tearing detection device for belt conveyors
CN105303758A (en) * 2015-10-21 2016-02-03 贵州久联民爆器材发展股份有限公司 Alarming device and method against drop of blasting charge
CN106144491A (en) * 2016-08-10 2016-11-23 太原理工大学 A kind of mining adhesive tape longitudinal tear dangerous matter sources infrared spectrum identification intelligent sensor and using method
CN106429298A (en) * 2016-08-26 2017-02-22 安徽理工大学 Tear detection device and method for belt conveyor
CN106743332A (en) * 2017-03-20 2017-05-31 安徽理工大学 A kind of underground belt conveyor discerption detecting device and method
WO2017128857A1 (en) * 2016-01-28 2017-08-03 中国矿业大学 Middle groove coupling dumbbell pin breakage detection apparatus and method
CN108369201A (en) * 2015-12-18 2018-08-03 莱特拉姆有限责任公司 Conveyer measuring system
CN108584353A (en) * 2018-06-28 2018-09-28 安徽恒泰电气科技股份有限公司 A kind of infrared tearing sensor of mining intelligent
CN112558167A (en) * 2020-12-02 2021-03-26 刘晓明 Infrared correlation detection type longitudinal tearing sensor
CN116354063A (en) * 2023-03-20 2023-06-30 北京众驰自动化设备有限公司 Detection method and device for conveyor belt tearing and deviation damage based on touch frame

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104670845A (en) * 2015-03-13 2015-06-03 宁夏广天夏电子科技有限公司 Intelligent accumulation and tearing detection device for belt conveyors
CN105303758A (en) * 2015-10-21 2016-02-03 贵州久联民爆器材发展股份有限公司 Alarming device and method against drop of blasting charge
CN105303758B (en) * 2015-10-21 2017-11-21 贵州久联民爆器材发展股份有限公司 A kind of apparatus and method of blasting charge drop alarm prompting
CN108369201A (en) * 2015-12-18 2018-08-03 莱特拉姆有限责任公司 Conveyer measuring system
WO2017128857A1 (en) * 2016-01-28 2017-08-03 中国矿业大学 Middle groove coupling dumbbell pin breakage detection apparatus and method
CN106144491B (en) * 2016-08-10 2018-03-02 太原理工大学 A kind of mining adhesive tape longitudinal tear dangerous matter sources infrared intelligent detection sensor and application method
CN106144491A (en) * 2016-08-10 2016-11-23 太原理工大学 A kind of mining adhesive tape longitudinal tear dangerous matter sources infrared spectrum identification intelligent sensor and using method
CN106429298A (en) * 2016-08-26 2017-02-22 安徽理工大学 Tear detection device and method for belt conveyor
CN106743332A (en) * 2017-03-20 2017-05-31 安徽理工大学 A kind of underground belt conveyor discerption detecting device and method
CN108584353A (en) * 2018-06-28 2018-09-28 安徽恒泰电气科技股份有限公司 A kind of infrared tearing sensor of mining intelligent
CN112558167A (en) * 2020-12-02 2021-03-26 刘晓明 Infrared correlation detection type longitudinal tearing sensor
CN112558167B (en) * 2020-12-02 2023-07-04 江苏新力科技实业有限公司 Infrared correlation detection type longitudinal tearing sensor
CN116354063A (en) * 2023-03-20 2023-06-30 北京众驰自动化设备有限公司 Detection method and device for conveyor belt tearing and deviation damage based on touch frame
CN116354063B (en) * 2023-03-20 2023-12-05 北京众驰自动化设备有限公司 Detection method and device for tearing and off-tracking damage of conveyor belt by adopting touch frame

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Termination date: 20150622

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