CN202685908U - Heat radiation system for overall electric car - Google Patents

Heat radiation system for overall electric car Download PDF

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Publication number
CN202685908U
CN202685908U CN 201220377532 CN201220377532U CN202685908U CN 202685908 U CN202685908 U CN 202685908U CN 201220377532 CN201220377532 CN 201220377532 CN 201220377532 U CN201220377532 U CN 201220377532U CN 202685908 U CN202685908 U CN 202685908U
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China
Prior art keywords
heat
radiator
interchange
water
electric automobile
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Expired - Lifetime
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CN 201220377532
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Chinese (zh)
Inventor
宋晓卫
周铁军
杨烨
况明伟
吴建东
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Dongfang Electric Co ltd
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Dongfang Electric Corp
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Priority to CN 201220377532 priority Critical patent/CN202685908U/en
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Abstract

The utility model provides a heat radiation system for an overall electric car, and the heat radiation system comprises a water pump, a distributing device, a manifold valve, a heat radiator control valve and a heat radiator, wherein the output end of the water pump is connected to the input end of the distributing device, the output end of the distributing device is connected with two heat exchanging water paths, the two heat exchanging water paths are simultaneously connected to the input end of the manifold valve, the output end of the manifold valve is connected to the input end of the heat radiator control valve, the output end of the heat radiator control valve is connected to a water inlet of the heat radiator, the water outlet end of the heat radiator is connected to the input end of the water pump, so that a cooling liquid circulating loop is formed; and a first heat exchanging water path in the two heat exchanging water paths flows by a battery pack, and a second heat exchanging water path sequentially flows by a motor controller and a drive motor. Due to adopting the heat radiation system, optimized heat radiation can be conducted for all heating parts of the electric car, so that all heating parts stay within a reasonable temperature range; and moreover, the heating and defogging problems of the electric car can be solved by utilizing the waste heat of the cooling liquid, and the energy utilization efficiency of the system can be improved.

Description

The electric automobile whole cooling system
Technical field
The utility model relates to the electronlmobil field, specially refers to the electric automobile whole cooling system.
Background technology
Automobile industry is the key pillars of the national economy industries, is playing the part of important role in national economy and social development.Along with becoming increasingly conspicuous of energy problem and problem of environmental pollution, electronlmobil has been subject to government and automobile vendor more and more payes attention to.The parts such as battery for electric automobile group, electric machine controller, drive motor have replaced traditional combustion engine, and these parts have certain requirement to the scope of operating temperature, so the cooling system of electric automobile whole has been compared very big-difference with traditional diesel locomotive.
Heat dissipation design for certain parts of electronlmobil is arranged at present, for example the Chinese patent literature publication number is CN202094250U, open day is the utility model patent of 2011.11.28, battery radiating device of electromobile is disclosed, system comprises a housing and a radiating module, and this housing has an accommodation space, and this radiating module has at least one cooling chip and at least one radiating fin, this at least one cooling chip binds should housing, and this at least one radiating fin binds should at least one cooling chip.This technical scheme can reduce the heat that battery of electric vehicle produces, and makes battery of electric vehicle be maintained at better operating temperature, but just dispels the heat for battery specially.If as this each parts is done respectively an independently heat dissipation design, because the heat generating components of electronlmobil is more, that will cause the cooling system structure of car load complicated, and cost is expensive, and can not take into account influencing each other of all parts heat radiation, so the radiating efficiency of car load is lower.
The utility model content
The utility model is for solving the problems of the technologies described above, provide a cover complete, economic electric automobile whole cooling system, this system not only can carry out to battery pack, electric machine controller and the drive motor of electronlmobil the actv. heat radiation, guarantee that battery pack, electric machine controller and drive motor are operated in the rational range of temperatures, can also utilize the waste heat of refrigerant fluid to solve heating and the defrosting problem of electronlmobil.
For achieving the above object, the technical solution adopted in the utility model is:
The electric automobile whole cooling system, it is characterized in that: comprise water pump, part flow arrangement, combine valve, radiator control cock, radiator, the mouth of water pump is connected to the input end of part flow arrangement, two mouths of part flow arrangement connect two interchange of heat water routes, article two, the interchange of heat water route is connected to the input end of combine valve simultaneously, the mouth of combine valve is connected to the input end of radiator control cock, the mouth of radiator control cock is connected to the water inlet of radiator, the water outlet of radiator is connected to the water pump input end, the whole circulation loop that forms refrigerant fluid; In described two interchange of heat water routes, article one interchange of heat water route battery pack of flowing through, second interchange of heat water route flow through successively electric machine controller and drive motor.
The flow direction along refrigerant fluid between described combine valve and the radiator control cock also has been arranged in parallel heater unit control cock, heater unit heat exchanger.
The front end of described radiator control cock also is provided with the pipeline that directly is communicated to water pump, refrigerant fluid can not flow through radiator control cock and radiator.
Described radiator is provided with cooling fan.
Simultaneously, the outgate of radiator connects coolant recovery tank by flexible pipe.
The flow through rear end of battery pack, described article one interchange of heat water route is provided with heat indicator, and the flow through rear end of electric machine controller, second interchange of heat water route is provided with heat indicator, and the rear end of the drive motor of flowing through also is provided with heat indicator.
The water outlet of described radiator also is provided with heat indicator.
Described part flow arrangement is comprised of temperature control thermally dependent resistor and electromagnetic valve, the assignment of traffic that part flow arrangement can will carry out from the refrigerant fluid that water pump flows out rationally, optimize according to the temperature signal of heat indicator makes the equal heat radiation requirement that can satisfy separately of flow in the first water route and the second water route.
Interchange of heat of the present utility model water route is designed to parallel-connection structure, be because the electric machine controller cal val is larger, and battery pack is stricter to temperature requirement, therefore selects battery pack cooling in parallel with electric machine controller.Avoided the heat radiation of electric machine controller on the impact of battery pack on the one hand, on the other hand, the loss of pressure in interchange of heat water route in parallel is less.The leaving water temperature setting of electric machine controller is lower than 45 ℃, satisfies the cooling requirement of drive motor, therefore utilizes the refrigerant fluid that flows through electric machine controller drive motor to be cooled off again.
The cooling-liquid temperature that flows through thermal component can raise, because the heat dissipation capacity of electronlmobil is different under each operating mode, so the temperature rise of refrigerant fluid also is not quite similar.If the temperature rise of refrigerant fluid is less, then need not pass through radiator, this moment, refrigerant fluid directly flowed back to water pump, the next circulation of beginning after the water pump pressurization.If the temperature rise of refrigerant fluid is larger, then refrigerant fluid needs partly or entirely through the radiator cooling, flows back to water pump after the cooling to begin next circulation again.The radiator control cock can open or close the passage that refrigerant fluid flows to radiator according to temperature signal, and the amplitude that can regulate the valves and open according to temperature signal, and then regulates the flow of refrigerant fluid inflow radiator.
When the refrigerant fluid temperature rise is larger, the range of temperatures that only relies on free convection to be difficult to refrigerant fluid is reduced to requirement, need cooling fan to come forced convection this moment.The rotating speed of cooling fan is controlled by the temperature control thermistor switch, and according to the height of radiator outlet cooling-liquid temperature, the rotating speed of cooling fan can be regulated automatically.
When outside air temperature was low, windshield may frosting, and this will have a strong impact on the sight line of navigating mate.The heating demand is arranged in the automobile bodies in winter in addition.The cooling-liquid temperature that flows through heat generating components is higher, can utilize this moment refrigerant fluid and the cold air that flows through the heater unit heat exchanger to carry out heat exchange, and a heated air part is delivered to wind screen defrosting, and a part is sent into heating in the compartment.
Coolant recovery tank is communicated with outgate on the radiator by flexible pipe.After cooling-liquid temperature raise, volume can expand, and in order to prevent the hypertonia in the whole cooling system, refrigerant fluid is entered in the coolant recovery tank by the radiator outgate when pressure surpasses predetermined value.When cooling-liquid temperature reduced, the pressure in the whole cooling system reduced thereupon, and refrigerant fluid is got back to again radiator by coolant recovery tank when pressure is lower than predetermined value.Coolant recovery tank can also be eliminated the bubble in the cooling-liquid cycle loop.
The beneficial effects of the utility model are:
The utility model can carry out system, effectively heat radiation to the electric automobile whole heat generating components, can make battery pack, electric machine controller and drive motor be in rational range of temperatures, and the waste heat that can utilize refrigerant fluid has solved heating electric vehicles and defrosting problem, has improved the energy utilization efficiency of Full Vehicle System.
Description of drawings
Fig. 1 is structural representation of the present utility model
Wherein Reference numeral is: 1 water pump, 2 part flow arrangements, 3 battery pack, 4 electric machine controllers, 5 drive motor, 6 combine valves, 7 heater unit control cock, 8 heater unit heat exchangers, 9 radiator control cock, 10 radiatores, 11 cooling fans, 12 water inlets, 13 outgates, 14 water outlets, 15 coolant recovery tanks, the 16-19 heat indicator, flexible pipe 20, pipeline 21.
The specific embodiment
Further specify the specific embodiment of the present utility model below in conjunction with accompanying drawing 1.
As shown in Figure 1, the electric automobile whole cooling system, comprise water pump 1, part flow arrangement 2, combine valve 6, radiator control cock 9, radiator 10, the mouth of water pump 1 is connected to the input end of part flow arrangement 2, two mouths of part flow arrangement 2 connect two interchange of heat water routes, article two, the interchange of heat water route is connected to the input end of combine valve 6 simultaneously, the mouth of combine valve 6 is connected to the input end of radiator control cock 9, the mouth of radiator control cock 9 is connected to the water inlet 12 of radiator 10, the water outlet 14 of radiator 10 is connected to water pump 1 input end, the whole circulation loop that forms refrigerant fluid; In described two interchange of heat water routes, article one interchange of heat water route battery pack 3 of flowing through, second interchange of heat water route flow through successively electric machine controller 4 and drive motor 5.Wherein, the solidfying point that refrigerant fluid is depressed at standard atmosphere is lower than subzero 30 ℃, and boiling point is higher than 102 ℃.
Refrigerant fluid by water pump 1 flows out is divided into two-way, i.e. the first interchange of heat water route and the second interchange of heat water route during by part flow arrangement 2.The first interchange of heat water route connects battery pack 3, and battery pack 3 is carried out interchange of heat, and the second interchange of heat water route connects electric machine controller 4 and drive motor 5 successively, respectively electric machine controller 4 and drive motor 5 is dispelled the heat.In the first interchange of heat water route heat indicator 17 is housed, in the second interchange of heat water route heat indicator 18 and heat indicator 19 is housed.The assignment of traffic that described part flow arrangement 2 can carry out according to the test value of heat indicator 17, heat indicator 18 and heat indicator 19 rationally, optimize makes the equal heat radiation requirement that can satisfy separately of flow in the first interchange of heat water route and the second interchange of heat water route.The first interchange of heat water route and the second interchange of heat water route are converged at combine valve 6 places.
The flow direction along refrigerant fluid between described combine valve 6 and the radiator control cock 9 also has been arranged in parallel heater unit control cock 7, heater unit heat exchanger 8.When heater unit control cock 7 is opened, the refrigerant fluid that is flowed out by combine valve 6 enters heater unit heat exchanger 8, the higher refrigerant fluid of temperature this moment carries out heat exchange with the cold air that flows through heater unit heat exchanger 8, and a heated air part is delivered to wind screen defrosting, and a part is sent into heating in the compartment.When heater unit control cock 7 was closed, the refrigerant fluid that is flowed out by combine valve 6 did not then flow through heater unit heat exchanger 8.
The front end of described radiator control cock 9 also is provided with the pipeline 21 that directly is communicated to water pump 1.Water outlet 14 at radiator 10 is installed heat indicator 16, and the temperature of water outlet 14 is not higher than 38 ℃.Radiator control cock 9 can open or close according to the test value of heat indicator 16 passage that refrigerant fluid flows to radiator 10, and the amplitude size that can regulate the valves according to the test value of heat indicator 16 and open, and then regulates the flow of refrigerant fluid inflow radiator 10.When radiator control cock 9 was closed, refrigerant fluid did not flow to radiator 10, but the pipeline 21 of flowing through is directly got back to water pump 1.
When the refrigerant fluid temperature rise is larger, the range of temperatures that only relies on free convection to be difficult to refrigerant fluid is reduced to requirement, need cooling fan 11 to come forced convection this moment.The rotating speed of cooling fan 11 is controlled by the temperature control thermistor switch, and the rotating speed of cooling fan 11 can be regulated automatically according to the test value of heat indicator 16.
Simultaneously, the outgate 13 of radiator 10 connects coolant recovery tank 15 by flexible pipe 20.Be carved with the mark line of expression electrolyte level at the outside face of coolant recovery tank 15.When liquid level is lower than " low " mark line, should in bucket, replenish refrigerant fluid, liquid level should not be higher than " height " mark line when replenishing refrigerant fluid.
Described part flow arrangement 2 is comprised of temperature control thermally dependent resistor and electromagnetic valve, the assignment of traffic that part flow arrangement 2 can will carry out rationally, optimize from the refrigerant fluid that water pump 1 flows out according to heat indicator 16,17,18,19 temperature signal makes the equal heat radiation requirement that can satisfy separately of flow in the first water route and the second water route.
Interchange of heat of the present utility model water route is designed to parallel-connection structure, be because electric machine controller 4 cal vals are larger, and 3 pairs of temperature requirements of battery pack is stricter, therefore select battery pack 3 and electric machine controller 4 coolings in parallel.Avoided the heat radiation of electric machine controller 4 on the impact of battery pack 3 on the one hand, on the other hand, the loss of pressure in interchange of heat water route in parallel is less.The leaving water temperature setting of electric machine controller 4 is lower than 45 ℃, satisfies the cooling requirement of drive motor 5, therefore utilizes the refrigerant fluid that flows through electric machine controller 4 drive motor 5 to be cooled off again.

Claims (8)

1. electric automobile whole cooling system, it is characterized in that: comprise water pump (1), part flow arrangement (2), combine valve (6), radiator control cock (9), radiator (10), the mouth of water pump (1) is connected to the input end of part flow arrangement (2), two mouths of part flow arrangement (2) connect two interchange of heat water routes, article two, the interchange of heat water route is connected to the input end of combine valve (6) simultaneously, the mouth of combine valve (6) is connected to the input end of radiator control cock (9), the mouth of radiator control cock (9) is connected to the water inlet (12) of radiator (10), the water outlet (14) of radiator (10) is connected to water pump (1) input end, the whole circulation loop that forms refrigerant fluid; In described two interchange of heat water routes, article one interchange of heat water route battery pack (3) of flowing through, second interchange of heat water route flow through successively electric machine controller (4) and drive motor (5).
2. electric automobile whole cooling system according to claim 1, it is characterized in that: the flow direction along refrigerant fluid between described combine valve (6) and the radiator control cock (9) also has been arranged in parallel heater unit control cock (7), heater unit heat exchanger (8).
3. electric automobile whole cooling system according to claim 1 and 2, it is characterized in that: the front end of described radiator control cock (9) also is provided with the pipeline (21) that directly is communicated to water pump (1).
4. electric automobile whole cooling system according to claim 1, it is characterized in that: described radiator (10) is provided with cooling fan (11).
5. electric automobile whole cooling system according to claim 1 is characterized in that: the outgate (13) of described radiator (10) connects coolant recovery tank (15) by flexible pipe (20).
6. electric automobile whole cooling system according to claim 1 is characterized in that: the flow through rear end of battery pack (3), described article one interchange of heat water route is provided with heat indicator (17); The flow through rear end of electric machine controller (4), second interchange of heat water route is provided with heat indicator (18), and the rear end of the drive motor of flowing through (5) also is provided with heat indicator (19).
7. according to claim 1 or 6 described electric automobile whole cooling systems, it is characterized in that: the water outlet (14) of described radiator (10) also is provided with heat indicator (16).
8. electric automobile whole cooling system according to claim 1, it is characterized in that: described part flow arrangement (2) is comprised of temperature control thermally dependent resistor and electromagnetic valve.
CN 201220377532 2012-08-01 2012-08-01 Heat radiation system for overall electric car Expired - Lifetime CN202685908U (en)

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Application Number Priority Date Filing Date Title
CN 201220377532 CN202685908U (en) 2012-08-01 2012-08-01 Heat radiation system for overall electric car

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Application Number Priority Date Filing Date Title
CN 201220377532 CN202685908U (en) 2012-08-01 2012-08-01 Heat radiation system for overall electric car

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103522892A (en) * 2013-10-16 2014-01-22 湖南南车时代电动汽车股份有限公司 Vehicle heat dissipation system and heat dissipation control method
CN104442273A (en) * 2013-09-17 2015-03-25 北汽福田汽车股份有限公司 Automotive air-conditioning system and control method thereof
CN104477024A (en) * 2014-12-10 2015-04-01 奇瑞汽车股份有限公司 BEV (battery electric vehicle) thermal management system and cooling liquid filling method thereof
CN105882356A (en) * 2015-03-16 2016-08-24 中国新能源汽车有限公司 Electric vehicle thermal management system
CN106828079A (en) * 2016-12-19 2017-06-13 深圳市沃特玛电池有限公司 A kind of radiating of electric automobile and heating system
CN107776386A (en) * 2016-08-26 2018-03-09 湖南中车时代电动汽车股份有限公司 Motor cooling system and application process with defrosting function
CN109346800A (en) * 2018-11-21 2019-02-15 潍坊市科龙新汽车科技有限责任公司 A kind of electric car heat balance system
US10272736B2 (en) 2015-03-16 2019-04-30 Thunder Power New Energy Vehicle Development Company Limited Electric vehicle thermal management system
CN112078435A (en) * 2020-08-21 2020-12-15 东风汽车集团有限公司 Cooling system of fuel cell vehicle

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104442273A (en) * 2013-09-17 2015-03-25 北汽福田汽车股份有限公司 Automotive air-conditioning system and control method thereof
CN103522892B (en) * 2013-10-16 2016-02-24 湖南南车时代电动汽车股份有限公司 Vehicle cooling system and cooling control method
CN103522892A (en) * 2013-10-16 2014-01-22 湖南南车时代电动汽车股份有限公司 Vehicle heat dissipation system and heat dissipation control method
CN104477024B (en) * 2014-12-10 2017-02-01 奇瑞新能源汽车技术有限公司 BEV (battery electric vehicle) thermal management system and cooling liquid filling method thereof
CN104477024A (en) * 2014-12-10 2015-04-01 奇瑞汽车股份有限公司 BEV (battery electric vehicle) thermal management system and cooling liquid filling method thereof
US10272736B2 (en) 2015-03-16 2019-04-30 Thunder Power New Energy Vehicle Development Company Limited Electric vehicle thermal management system
CN105882356A (en) * 2015-03-16 2016-08-24 中国新能源汽车有限公司 Electric vehicle thermal management system
US10406888B2 (en) 2015-03-16 2019-09-10 Thunder Power New Energy Vehicle Development Company Limited Electric vehicle thermal management system
CN107776386A (en) * 2016-08-26 2018-03-09 湖南中车时代电动汽车股份有限公司 Motor cooling system and application process with defrosting function
CN106828079A (en) * 2016-12-19 2017-06-13 深圳市沃特玛电池有限公司 A kind of radiating of electric automobile and heating system
CN109346800A (en) * 2018-11-21 2019-02-15 潍坊市科龙新汽车科技有限责任公司 A kind of electric car heat balance system
CN112078435A (en) * 2020-08-21 2020-12-15 东风汽车集团有限公司 Cooling system of fuel cell vehicle
CN112078435B (en) * 2020-08-21 2022-06-03 东风汽车集团有限公司 Cooling system of fuel cell vehicle

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20180521

Address after: 610000 18 West core road, hi-tech West District, Chengdu, Sichuan

Patentee after: DONGFANG ELECTRIC Co.,Ltd.

Address before: 610036 Shu Han Road, Jinniu District, Chengdu, Sichuan Province, No. 333

Patentee before: DONGFANG ELECTRIC Corp.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20130123