CN202684015U - Casting blank automatic picking machine - Google Patents
Casting blank automatic picking machine Download PDFInfo
- Publication number
- CN202684015U CN202684015U CN 201220442141 CN201220442141U CN202684015U CN 202684015 U CN202684015 U CN 202684015U CN 201220442141 CN201220442141 CN 201220442141 CN 201220442141 U CN201220442141 U CN 201220442141U CN 202684015 U CN202684015 U CN 202684015U
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- station
- taken
- conveyer chain
- taking
- cooled
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Abstract
The utility model relates to a casting blank automatic picking machine. The casting blank automatic picking machine comprises a control system and a conveyor chain driven by a driving system. The conveyor chain advances in intermittent mode and provided with clamps used to bear material at even intervals. A cooling station, a first picking station and a second picking station are sequentially arranged along the advancing direction of the conveyor chain. The clamps suspend at the cooling station, the first picking station and the second picking station, the born material parts are cooled or overflowing material is removed or blank products are removed when the material parts suspend at each station. The first picking station and the second picking station are both provided with clamping and fixing mechanisms and picking mechanisms. The casting blank automatic picking machine can pick the blank products from the material parts continuously and automatically and finish sorting of runner bodies, the blank products and the overflowing material efficiently, and therefore automatic production is achieved and work efficiency is improved. Meanwhile, manual work is saved, labor intensity of workers is reduced and work environment is improved.
Description
Technical field
The utility model relates to casting technology field, particularly relates to a kind of spray of pulling out blank product and automatically takes off the material machine.
Background technology
In order to enhance productivity, in the production process of die casting, every die casting one mould of die casting machine, materials and parts out generally have 2-8 even number workpiece, two, four, six or eight blank products link into an integrated entity by the runner body, also have unnecessary overflowing material at each blank product, as shown in Figure 4, runner body 81, eight blank products 82 and overflowing material 83 link into an integrated entity by cast gate 84 and overflowing mouth 85.Thereby, obtain the die-casting blank product of single-piece, also need each die-casting blank product is separated with the overflowing material with runner body on the materials and parts.At present, this material work of taking off that blank product and runner body on the materials and parts are separated with the overflowing material nearly all is manually to remove and sort with hand, needs many people to operate simultaneously, and labour intensity is large, and inefficiency, can not realize automated production.
The utility model content
In view of this, in order to address the above problem, the utility model provides a kind of spray automatically to take off the material machine, it can take off lower blank product from materials and parts continuously and automatically, finishes the sorting work of runner body, blank product and overflowing material, realizes automated production, save manually, increase work efficiency.
The purpose of this utility model is achieved in that a kind of spray takes off the material machine automatically, comprise control system and by the conveyer chain of drive systems, described conveyer chain batch (-type) ground stepping and anchor clamps for the carrying materials and parts are installed equidistantly on conveyer chain; The direction of advancing along conveyer chain be disposed with the cooling station, first take off the material station and second take off the material station, described anchor clamps are taken off material station and second at described cooling station, first and are taken off material station place time-out, and the materials and parts that carry in the anchor clamps are cooled, pull out the overflowing material or pull out blank product when each station suspends; Taking off material station and second described first takes off material station place and is provided with and grips mechanism and take off material mechanism.
Further, in order to obtain better cooling effect, described cooling station comprises Water-cooled work station and air-cooled station, and Water-cooled work station is positioned at the upstream of air-cooled station.
For improving cooling effect, eliminate cooling water, further, described air-cooled station has two, and each air-cooled station is provided with one with the centrifugal blower of wind scooper, the distinguished and admirable guiding materials and parts that wind scooper produces centrifugal blower.
Further, in order to realize gripping reliably with simple structure, describedly grip upper plate and the lower plate that mechanism comprises air cylinder driven, be provided with chute at upper plate and lower plate, be equipped with in chute and grip the upper and lower adjustable support that materials and parts are used, upper and lower adjustable support lays respectively at first and second and takes off the upper and lower of expecting station.
Further, the described first and second upper adjustable supports of taking off the material station are installed on the upper plate jointly, two described lower adjustable supports of taking off the material station also are installed on the lower plate jointly, make structure more simplify compactness, the length of described upper and lower adjustable support can be regulated, the length of upper and lower adjustable support can the thick length of carrying out be regulated according to the type of materials and parts, and the position of upper and lower adjustable support can be regulated in chute according to shape and the size of blank product.
Further, in order to realize removing of overflowing material or blank product with simple compact structure, described taking off expects that mechanism comprises the lever swing arm by the swing arm air cylinder driven, the rear end of lever swing arm is connected with ejecting rod of cylinder, lever swing arm front end is equipped with Pneumatic paw to be opened/closed, described Pneumatic paw is positioned at the first and second sides of taking off the conveyer chain at material station place, and Pneumatic paw is used for pulling out overflowing material or blank product.
Further, the described material mechanism of taking off is fixed on the horizontal pivoted arm, and horizontal pivoted arm is hinged on the frame by hinge.This is just so that take off material mechanism and swing in the horizontal direction by horizontal pivoted arm, make Pneumatic paw can put, show near or away from materials and parts, also can abdicate the conveniently upper and lower adjustable support of adjusting of space.
Further, each is taken off described the taking off of material station and expects that mechanism is two, is arranged in the both sides of described conveyer chain width.
Further, described take off material mechanism below be provided with the slideway of inclination so that taken off lower overflowing material or blank product can be collected in the frame sorting of realization overflowing material and blank product by sliding under the slideway.
Further, described conveyer chain is by sprocket wheel and regulating wheel tensioning and be installed on the frame, and the cooling device of described cooling station is installed on the frame, and cooling device is positioned at the top of conveyer chain.
The utility model is manually taken off material with hand with the automation equipment imitation, can take off lower blank product from materials and parts continuously and automatically, finish the sorting work of runner body, blank product and overflowing material, solve well in design the series of problems that shape, profile size and the thick variation of type because of blank product cause, thereby taken off continuously and automatically material, sorting.Removing overflowing material and blank product is finished by the same material mechanism of taking off, taking off overflowing material and the blank product removed falls into respectively in first, second slideway of taking off material mechanism below of taking off the material station, slip into the collection frame along slideway, and the runner body that is loaded at last in the anchor clamps advances to the termination of taking off the material machine, owing to turning under the conveyer chain tune anchor clamps, the landing of runner body is fallen into slideway, is entered the collection frame again, thereby finishes the automatic sorting of runner body.In the time-out process of the utility model batch (-type) stepping, with originally take off the link to each other extractor of machine of material machine and simultaneously materials and parts be placed in the anchor clamps of the upstream extremity of conveyer chain, like this, water spray cooling, air-cooled, pull out the overflowing material, pull out the action such as blank product and carry out simultaneously by the control of automatic control system, go round and begin again, realize automatic continuous production.
The beneficial effects of the utility model are: can take off lower blank product from materials and parts continuously and automatically, efficiently finish the sorting work of runner body, blank product and overflowing material, realize automated production, increase work efficiency; Also saved simultaneously manually, the workman is pulled by the repeatability folding of large load and changes apparatus control and debugging into, has reduced labor strength, has improved working environment.
Description of drawings
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with accompanying drawing the utility model is described in further detail:
Fig. 1 is structural representation of the present utility model.
Fig. 2 is that the left apparent direction of Fig. 1 is expressed the structural representation (omit the cooling station and grip mechanism) of taking off material mechanism.
Fig. 3 is the work schematic diagram of taking off material mechanism among Fig. 2.
Fig. 4 is the structural representation of materials and parts among Fig. 3.
Label declaration: 1 conveyer chain; 2 anchor clamps; 3 automatic nozzles; 4 centrifugal blowers; 6 fixed mechanisms; 7 take off material mechanism; 8 materials and parts; 9 horizontal pivoted arms; 11 sprocket wheels; 12 regulating wheels; 21 frames; 22 slideways; 41 wind scoopers; 51 upper plates; 52 lower plates; 53 cylinders; Adjustable support on 61; 62 times adjustable supports; 71 swing arm cylinders; 72 lever swing arms; 73 Pneumatic paws; 74 fingers; 75 cantilevers; 81 runner bodies; 82 blank products; 83 overflowing material; 84 cast gates; 85 overflowing mouths; 91 hinges.
The specific embodiment
Below will be described in detail preferred embodiment of the present utility model.
As shown in Figure 1, the utility model discloses a kind of spray and automatically take off the material machine, comprise control system and by the conveyer chain 1 of drive systems, by sprocket wheel 11 and regulating wheel 12 tensionings and be installed in institute on the frame 21, drive system is the stepping reducing motor, drive system makes described conveyer chain 1 batch (-type) ground stepping, and the anchor clamps 2 for the carrying materials and parts are installed equidistantly on conveyer chain 1, be disposed with the cooling station in the direction of advancing along conveyer chain 1, first takes off material station and second takes off the material station, when conveyer chain 1 suspends in the course of the work, anchor clamps 2 just in time are positioned at described cooling station, first takes off material station and second takes off material station place, be that anchor clamps 2 suspend at each station place, when the materials and parts that carry in the anchor clamps 2 are cooled when each station suspends, pull out the overflowing material or pull out blank product.
As shown in Figure 1, the cooling device of cooling station is installed on the frame 21, and cooling device is positioned at the top of conveyer chain 1.In order to obtain better cooling effect, the cooling station comprises a Water-cooled work station and two air-cooled stations, Water-cooled work station is positioned at the upstream of air-cooled station, Water-cooled work station is with 3 pairs of materials and parts of adjustable automatic nozzle of anchor clamps 2 tops cooling of spraying water, so that be reduced from die casting machine materials and parts temperature out; And each air-cooled station is provided with one with the centrifugal blower 4 of wind scooper 41, the distinguished and admirable guiding materials and parts that the downward wind scooper 41 of air guide hole produces centrifugal blower 4, so that materials and parts are further cooled cooling, the cooling water on the materials and parts is also dispelled evaporation.
As depicted in figs. 1 and 2, taking off material station and second described first takes off material station place and is provided with and grips mechanism 6 and take off material mechanism 7.In order to realize gripping reliably with simple structure, describedly grip upper plate 51 and the lower plate 52 that mechanism 6 comprises that cylinder 53 drives, be provided with chute at upper plate 51 and lower plate 52, be equipped with in chute and grip the upper and lower adjustable support 61,62 that materials and parts are used, upper and lower adjustable support 61,62 lays respectively at first and second and takes off the upper and lower of expecting station.The described first and second upper adjustable supports 61 of taking off the material station are installed on the upper plate 51 jointly, two described lower adjustable supports 62 of taking off the material station also are installed on the lower plate 52 jointly, make structure more simplify compactness, described upper and lower adjustable support 61,62 is the threaded components structure, its length can be regulated, upper and lower adjustable support 61,62 length can the thick length of carrying out be regulated according to the type of materials and parts, upper and lower adjustable support 61,62 position can be regulated in chute according to shape and the size of materials and parts, to adapt to different materials and parts.
As depicted in figs. 1 and 2, in order to realize expeditiously removing of overflowing material or blank product with simple compact structure, first and second take off the material station described to take off material mechanism 7 be two respectively, be arranged in the both sides of described conveyer chain 1 width of this station, described take off material mechanism 7 below be provided with the slideway 22 of inclination, so that can be collected in the frame by sliding under the slideway by the overflowing material under taking off or blank product, realize the sorting of overflowing material and blank product.The described material mechanism 7 of taking off comprises the lever swing arm 72 that is driven by swing arm cylinder 71, the rear end of lever swing arm 72 is connected with the push rod of swing arm cylinder 71, the middle part of lever swing arm 72 and cantilever 75 are hinged, lever swing arm 72 front ends are equipped with Pneumatic paw 73 to be opened/closed, the finger 74 of Pneumatic paw 73 opens and closes by the paw air cylinder driven, point 74 aperture and expect position thickness greater than pulling out on the materials and parts, the thick aperture of adjusting 74 on finger of type for a certain materials and parts, after having debugged finger 74 apertures of Pneumatic paw 73, just can carry out Automatic continuous production, described Pneumatic paw 73 is positioned at the first and second sides of taking off the conveyer chain 1 at material station place, and Pneumatic paw 73 is used for pulling out overflowing material or blank product.The described material mechanism 7 of taking off is fixed on the horizontal pivoted arm 9, horizontal pivoted arm 9 is hinged on the frame 21 by hinge 91, this is just so that take off material mechanism 7 and swing in the horizontal direction by horizontal pivoted arm 9, make Pneumatic paw 73 near or away from materials and parts, also can abdicate the convenient upper and lower adjustable support 61,62 of regulating in space.
Shown in Fig. 1-4, this course of work of automatically taking off the material machine is: materials and parts are placed in the anchor clamps 2 on the conveyer chain 1 taking off the mutually online extractor in material machine front, automatic nozzle 3 water sprays of the first cooling station, conveyer chain 1 time-out that moves on, the cooling airflow of First centrifugal blower 4 blows to materials and parts by wind scooper 41, make materials and parts 8 air-cooled, conveyer chain 1 time-out that readvances, second centrifugal blower 4 makes the materials and parts wind cooling temperature lowering further; Conveyer chain 1 moves on and takes off material station place time-out first, the cylinder 53 that grips mechanism 6 drives upper plate 51 and lower plate 52, make upper and lower adjustable support 61,62 materials and parts 8 that are clamped, take off Pneumatic paw 73 forks of material mechanism 7 on overflowing material 83, lever swing arm 72 swings, pull and remove overflowing material 83, overflowing material 83 is fallen into slideway and is slided into for 22 times in the collection frame, finishes the automatic sorting of overflowing material 83, grips mechanism 6 and take off material mechanism 7 to reset; Conveyer chain 1 moves on and takes off material station place time-out second, the cylinder 53 that grips mechanism 6 drives upper plate 51 and lower plate 52, make the be clamped runner body 81 at materials and parts 8 middle parts of upper and lower adjustable support 61,62, take off Pneumatic paw 73 forks of material mechanism 7 on blank product 82, lever swing arm 72 swings, pull and remove blank product 82, blank product 82 is fallen into slideway and is slided into for 22 times in the collection frame, finishes the sorting of blank product 82; Conveyer chain 1 moves on, and the runner body 81 that is loaded in the anchor clamps 2 advances to the termination of taking off the material machine, because conveyer chain 1 tune anchor clamps turn over for 2 times, 81 landings of runner body are fallen into slideway, entered the collection frame again, thereby finish the automatic sorting of runner body 81.
The utility model is manually taken off material with hand with the automation equipment imitation, can take off lower blank product from materials and parts continuously and automatically, finish the sorting work of runner body, blank product and overflowing material, water spray cooling, air-cooled, pull out the overflowing material, pull out the action such as blank product and carry out simultaneously by the control of automatic control system, go round and begin again, realize automatic continuous production, increase work efficiency, also saved simultaneously artificial, the workman is pulled by the repeatability folding of large load and changes apparatus control and debugging into, reduce labor strength, improved working environment.
The above is preferred embodiment of the present utility model only, is not limited to the utility model, and obviously, those skilled in the art can carry out various changes and modification and not break away from spirit and scope of the present utility model the utility model.Like this, if of the present utility model these are revised and modification belongs within the scope of the utility model claim and equivalent technologies thereof, then the utility model also is intended to comprise these changes and modification interior.
Claims (10)
1. a spray is taken off the material machine automatically, it is characterized in that: comprise control system and by the conveyer chain of drive systems, described conveyer chain batch (-type) ground stepping and anchor clamps for the carrying materials and parts are installed on conveyer chain equidistantly; The direction of advancing along conveyer chain be disposed with the cooling station, first take off the material station and second take off the material station, described anchor clamps are taken off material station and second at described cooling station, first and are taken off material station place time-out, and the materials and parts that carry in the anchor clamps are cooled, pull out the overflowing material or pull out blank product when each station suspends; Taking off material station and second described first takes off material station place and is provided with and grips mechanism and take off material mechanism.
2. spray as claimed in claim 1 is taken off the material machine automatically, it is characterized in that: described cooling station comprises Water-cooled work station and air-cooled station, and Water-cooled work station is positioned at the upstream of air-cooled station.
3. spray as claimed in claim 2 is taken off the material machine automatically, it is characterized in that: described air-cooled station has two, and each air-cooled station is provided with one with the centrifugal blower of wind scooper, the distinguished and admirable guiding materials and parts that wind scooper produces centrifugal blower.
4. spray as claimed in claim 1 is taken off the material machine automatically, it is characterized in that: describedly grip upper plate and the lower plate that mechanism comprises air cylinder driven, be provided with chute at upper plate and lower plate, be equipped with in chute and grip the upper and lower adjustable support that materials and parts are used, upper and lower adjustable support lays respectively at first and second and takes off the upper and lower of expecting station.
5. spray as claimed in claim 4 is taken off the material machine automatically, it is characterized in that: the described first and second upper adjustable supports of taking off the material station are installed on the upper plate jointly, two described lower adjustable supports of taking off the material station also are installed on the lower plate jointly, and the length of described upper and lower adjustable support can be regulated.
6. spray as claimed in claim 1 is taken off the material machine automatically, it is characterized in that: described taking off expects that mechanism comprises the lever swing arm by the swing arm air cylinder driven, the rear end of lever swing arm is connected with ejecting rod of cylinder, lever swing arm front end is equipped with Pneumatic paw to be opened/closed, described Pneumatic paw is positioned at the first and second sides of taking off the conveyer chain at material station place, and Pneumatic paw is used for pulling out overflowing material or blank product.
7. automatically take off the material machine such as claim 1 or 6 described sprays, it is characterized in that: the described material mechanism of taking off is fixed on the horizontal pivoted arm, and horizontal pivoted arm is hinged on the frame by hinge.
8. spray as claimed in claim 7 is taken off the material machine automatically, it is characterized in that: each is taken off described the taking off of material station and expects that mechanism is two, is arranged in the both sides of described conveyer chain width.
9. automatically take off the material machine such as claim 1 or 6 described sprays, it is characterized in that: described take off material mechanism below be provided with the slideway of inclination.
10. spray as claimed in claim 7 is taken off the material machine automatically, it is characterized in that: described conveyer chain is by sprocket wheel and regulating wheel tensioning and be installed on the frame, and the cooling device of described cooling station is installed on the frame, and cooling device is positioned at the top of conveyer chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220442141 CN202684015U (en) | 2012-08-31 | 2012-08-31 | Casting blank automatic picking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220442141 CN202684015U (en) | 2012-08-31 | 2012-08-31 | Casting blank automatic picking machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202684015U true CN202684015U (en) | 2013-01-23 |
Family
ID=47539687
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220442141 Expired - Fee Related CN202684015U (en) | 2012-08-31 | 2012-08-31 | Casting blank automatic picking machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202684015U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102847908A (en) * | 2012-08-31 | 2013-01-02 | 百冠(福建)机械科技发展有限公司 | Automatic blank removing machine for rough castings |
| CN103394665A (en) * | 2013-07-11 | 2013-11-20 | 吴芳艺 | Automatic material distribution machine |
| CN104190897A (en) * | 2014-08-26 | 2014-12-10 | 百冠(福建)机械科技发展有限公司 | Automatic separation casting taking machine |
| CN105170955A (en) * | 2015-08-12 | 2015-12-23 | 柯继健 | Aluminum casting collecting machine |
-
2012
- 2012-08-31 CN CN 201220442141 patent/CN202684015U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102847908A (en) * | 2012-08-31 | 2013-01-02 | 百冠(福建)机械科技发展有限公司 | Automatic blank removing machine for rough castings |
| CN103394665A (en) * | 2013-07-11 | 2013-11-20 | 吴芳艺 | Automatic material distribution machine |
| CN103394665B (en) * | 2013-07-11 | 2015-05-20 | 吴芳艺 | Automatic material distribution machine |
| CN104190897A (en) * | 2014-08-26 | 2014-12-10 | 百冠(福建)机械科技发展有限公司 | Automatic separation casting taking machine |
| CN104190897B (en) * | 2014-08-26 | 2016-05-11 | 百冠(福建)机械科技发展有限公司 | Automatically separate extractor |
| CN105170955A (en) * | 2015-08-12 | 2015-12-23 | 柯继健 | Aluminum casting collecting machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130123 Termination date: 20170831 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |