CN202683490U - Slitting mill - Google Patents

Slitting mill Download PDF

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Publication number
CN202683490U
CN202683490U CN2012202566049U CN201220256604U CN202683490U CN 202683490 U CN202683490 U CN 202683490U CN 2012202566049 U CN2012202566049 U CN 2012202566049U CN 201220256604 U CN201220256604 U CN 201220256604U CN 202683490 U CN202683490 U CN 202683490U
Authority
CN
China
Prior art keywords
cylinder
slitting mill
roller
tea
cutting knife
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2012202566049U
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Chinese (zh)
Inventor
蒋建祥
甘建仁
戴惠亮
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Yang Yang Machinery Ltd By Share Ltd
Original Assignee
ZHEJIANG SUNYOUNG MACHINERY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ZHEJIANG SUNYOUNG MACHINERY CO Ltd filed Critical ZHEJIANG SUNYOUNG MACHINERY CO Ltd
Priority to CN2012202566049U priority Critical patent/CN202683490U/en
Application granted granted Critical
Publication of CN202683490U publication Critical patent/CN202683490U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

Disclosed is slitting mill for chopping and processing tea. The slitting mill comprises a rack, a transmission mechanism and a roller and a tea inlet bucket which are arranged on the rack, and the roller rotates under the drive of the transmission mechanism. The slitting mill is characterized in that grooves are densely arranged on the annular wall of the roller, and a slicer is axially arranged on one side of the roller. According to the slitting mill, the grooves which are distributed in grid shapes are arranged on the annular wall of the roller, and during working, the grooves can receive tea leaves which meet product requirements, so that the tea leaves are prevented from being chopped further, and the chopped tea leaves are separated, and mistaken chopping is prevented. Further, the roller and a transmission shaft are designed into an inserted drive connection structure, the dismounting and the changing of the roller are convenient, and if the slitting mill is matched with rollers of different groove opening sizes, manufacture requirements of customers for different products can be met, accordingly, the reduction of the equipment investment is facilitated, and the production cost is reduced.

Description

Slitting mill
[technical field]
The utility model belongs to a kind of machine for processing tea, relates in particular to a kind of slitting mill that tealeaves is further chopped up processing in refining step.
[technical background]
In the rough gross tea process for refining, first working procedure is to chop up processing.At present, more for the machine that chops up processing, and slitting mill is generally use a kind of.This owner will be comprised of frame, cylinder, turnover tea mechanism and transmission mechanism etc.During operation, the cylinder revolution, the gross tea from the tea inlet bucket tea outlet falls is chopped up under the effect of cylinder anchor ring wall gear hobbing, then discharges from tea discharge bucket and enters next procedure.The problem that existing slitting mill exists is: 1, processing effect is poor: in the rolling cut, can not distinguish raw material tea endoparticle size, some gross tea that meet product requirement are also further chopped up, that is: exist mistake to cut phenomenon, and affect yield and the quality of product tea.2, bad adaptability: slitting mill can only corresponding a kind of specification product chops up processing, makes manufacturing enterprise's sensation inconvenience, and equipment investment is large, and production cost is high.
[summary of the invention]
For solving the problems of the technologies described above, the purpose of this utility model aims to provide a kind of slitting mill, and this machine can effectively be distinguished raw material tea endoparticle size in chopping up processing, cuts phenomenon thereby avoid occurring mistake.
Another purpose of the present utility model provides a kind ofly has many cylinder accessories, and disassembling, assembling and replacing accessory slitting mill easily, and the user can select suitable cylinder according to the processing needs, thereby reduces manufacturing enterprise's equipment investment, reduce production costs.
Raw material tea endoparticle size is effectively distinguished in solution in chopping up processing, thereby it is as follows to avoid occurring missing the technical scheme of cutting phenomenon: this slitting mill comprises frame, transmission mechanism, and be arranged on cylinder, tea inlet bucket on the frame, the revolution under described transmission mechanism drives of this cylinder, it is characterized in that: the anchor ring wall at described cylinder is densely covered with groove; One slitter shaft is to a side that is placed in described cylinder.
During as preferred implementation, two end plates of the central rotating shaft axle body of described cylinder and this cylinder are linked to be integral body, and an axle head of this central rotating shaft places in the lining of an axle bed, and another axle head is that the plug-in type driving connects with the power transmission shaft of described transmission mechanism.
During as preferred implementation, below described tea inlet bucket, have two mutually described cylinders of reverse rotation, a side of every cylinder is equipped with a cutting knife; Above the gap of these two cylinders, be provided with block leaf plate.
During as preferred implementation, the described reeded degree of lip-rounding, size and the degree of depth are consistent, and the horizontal cross-section of groove is rectangular or square.
During as preferred implementation, in described tea inlet bucket, be provided with and turn over the leaf device, this turn over the leaf device by along described cylinder axially extended turn over rachis and be installed with turn over impeller in the multi-disc of this axle axle body and consist of.
During as preferred implementation, described cutting knife is installed with on a length, the direction cutter shaft consistent with described cylinder, this cutter shaft connects an adjustable and balancing piece through a balancing pole, change the position of this balance weight on this balancing pole, can change the thrust between described cutting knife blade and the described cylinder anchor ring wall.
Beneficial effect: compared with prior art, the utility model is behind the groove that the setting of the anchor ring wall of cylinder distributes as net shape, during operation, these grooves can be admitted the leaf material that meets product requirement, make it to avoid further to be chopped up, realized distinguishing the purpose of being cut leaf material size, preventing from cutting the phenomenon generation by mistake.Moreover, cylinder and power transmission shaft are designed to after plug-in type drives draw bail, the disassembling, assembling and replacing cylinder is very convenient, if a machine is equipped with many cylinders with different groove degree of lip-rounding sizes, just can satisfy the user to the making requirement of products of different specifications, thereby be conducive to reduce equipment investment, reduce production costs.
For sharpening understanding, be described further by embodiment below in conjunction with accompanying drawing.
[description of drawings]
Fig. 1 is the side direction broken section structural representation of an embodiment of the utility model.
Fig. 2 is the right TV structure schematic diagram of Fig. 1, in order more to clearly demonstrate, this figure has been made broken section.
Fig. 3 is the structure for amplifying schematic diagram of A section among Fig. 2.
Fig. 4 is for axially dissecing one section cylinder anchor ring wall structure for amplifying schematic diagram of cylinder.
Fig. 5 is for radially dissecing the structure for amplifying schematic diagram of one section cylinder anchor ring wall of cylinder.
Among the figure: support 10, frame 101, cylinder 20, anchor ring wall 20a, central rotating shaft 201, connect axle head 2011, axle bed 202, groove 203, cutting knife 30, cutter shaft 301, block leaf plate 40, tea inlet bucket 50 turns over rachis 501, turns over impeller 5011, turns over rachis seat 502, belt wheel 503, balance weight 60, balancing pole 601, dogbolt 602, tea discharge bucket 70, motor 80, power transmission shaft 801, bearing cap 8011, bearing 8012, big belt pulley 802, small belt pulley 803, driven wheel 804.
[specific embodiment]
Referring to Fig. 1, Fig. 2 and Fig. 3.Have on the support 10 of certain altitude frame 101 is set.Frame 101 tops be rectangular aperture, body as trumpet-shaped tea inlet bucket 50, tea outlet is established in tea inlet bucket 50 bottoms, tea outlet extends axially along cylinder 20.Turn over the leaf assembly axis to being located in the tea inlet bucket 50, multi-disc is turned over impeller 5011 stationary distribution on the axle body that turns over rachis 501, and the length of distributed areas and tea outlet length, cylinder 20 is complementary, to guarantee the even whereabouts of tealeaves.
Frame 101 below tea inlet bucket 50 arranges cylinder 20, cutting knife 30 etc.Cylinder 20 and cutting knife 30 are main working parts of the machine.In conjunction with Fig. 4, Fig. 5: cylinder 20 adopts seamless steel pipes processing to combine, the upper groove 203 that gathers of its anchor ring wall 20a, groove 203 arrangement that distributes as net shape, and on the same cylinder 20 fluted 203 the degree of lip-rounding, size and the degree of depth consistent, chop up processing with the product of a kind of specification of correspondence.The horizontal cross-section of each groove 203 is rectangular or square.
Present embodiment has two and is the cylinder 20 that horizontal Tile arranges, and establishes block leaf plate 40 above the gap of two cylinders 20, and block leaf plate 40 is extended along the gap of two cylinders 20, and its two ends are fixedly installed on the frame 101.Can regulate as required the upper-lower position of block leaf plate 40, to change the gap between block leaf plate 40 free sides and the cylinder 20 anchor ring wall 20a, directly not fall through this gap in case meet the leaf material of product specification.
Every cylinder 20 all is equipped with a cutting knife 30.Two cutting knifes 30 respectively along cylinder 20 axially, be arranged on the side of the anchor ring wall 20a of cylinder 20, the regional corresponding leaf material fall area between two cutting knifes 30, the length of cutting knife 30 and cutting edge thereof and cylinder 20 is complementary.During concrete the installation, the handle of a knife of this cutting knife 30 is cutter shafts 301, this cutter shaft 301 with along cylinder 20 axially parallel settings, it is consistent with described cylinder (20) length, direction, be furnished with radially connecting plate of multi-disc on the axle body of cutter shaft 301, cutting knife 30 is fixed on these connecting plates through set bolt.Consider the wear phenomenon of cutting knife 30, the fixing hole on cutting knife 30 blades can be designed to long lumbar hole, in order to adjust the blade of cutting knife 30 apart from the relevant position of cylinder 20 anchor ring wall 20a, reach the effective tangent angle of adjusting blade and cylinder 20 anchor ring wall 20a.
Balance weight 60 is connected on the described cutter shaft 301 through balancing pole 601.One end of balancing pole 601 is movably set on cutter shaft 301 axle bodies through a retainer ring, by dogbolt 602 location.Activity arranges balance weight 60 on the shaft of balancing pole 601, changes the distance of balance weight 60 relative cutter shafts 301, can change the thrust between cutting knife 30 and the cylinder 20 anchor ring wall 20a.
During operation, under transmission mechanism drove, two cylinders 20 were respectively towards separately cutting knife 30, did mutually reverse rotation (among Fig. 1 shown in the arrow) with same rotational speed.Central rotating shaft 201 axle bodies of cylinder 20 and the end plate at cylinder 20 two ends are linked to be integral body and stretch out two end plates, and wherein, the axle head in left side is shelved in the lining of axle bed 202, and axle bed 202 is fixedly installed on the frame 101; The cross section of the connection axle head 2011 on right side is square, and stretches in the connection counterbore of power transmission shaft 801, and both are plug-in type and drive connection (with reference to figure 3).Power transmission shaft 801 levels just in time realize axially driving docking with the connection axle head 2011 of central rotating shaft 201 to being placed on the frame 101.
For further sharpening understanding, the operation principle of the machine is described below:
During work, gross tea is dropped in the tea inlet bucket 50, the motor shaft of motor 80 drives power transmission shaft 801 and rotates through small belt pulley 803, belt, big belt pulley 802, meanwhile, because the central rotating shaft 201 of a cylinder 20 in two cylinders 20 directly is socketed with this power transmission shaft 801 through connecting axle head 2011, driven wheel 804 engagements of another cylinder on gear and this power transmission shaft 801 are done mutually reverse rotation thereby drive two cylinders with same rotational speed; Moreover, these power transmission shaft 801 band movable belt pulleys 503 rotations, thus make the leaf mechanism work of turning over.The gross tea that gets off from tea inlet bucket 50 tea outlets falls on two cylinders and the block leaf plate 40, along with two drum rotatings, the leaf material that a part meets the product specification requirement directly falls from the gap location between two cylinders 20 and the block leaf plate 40, and the leaf material that another part meets the product specification requirement then enters in the anchor ring wall 20a groove 203 of cylinder 20.The leaf material that does not meet the product specification requirement is brought to the chopping of cutting knife 30 places by cylinder 20, and the leaf material after the chopping continues with cylinder 20 rotations, until fall to being sent outside the machine through tea discharge bucket 70.
When need changing cylinder 20, unload axle bed 202, extract cylinder 20 out, be inserted in again selected cylinder, reinstall axle bed 202 and get final product, very convenient.

Claims (6)

1. one kind is used for the slitting mill that tealeaves chops up processing, comprise frame (101), transmission mechanism, and be arranged on cylinder (20), tea inlet bucket (50) on the frame (101), this cylinder (20) revolution under described transmission mechanism drives, it is characterized in that: the anchor ring wall (20a) at described cylinder (20) is densely covered with groove (203); One cutting knife (30) is axially placed in a side of described cylinder (20).
2. slitting mill as claimed in claim 1, it is characterized in that: central rotating shaft (201) axle body of described cylinder (20) and two end plates of this cylinder (20) are linked to be integral body, an axle head of this central rotating shaft (201) places in the lining of an axle bed (202), and another axle head connects for plug-in type drives with the power transmission shaft (801) of described transmission mechanism.
3. slitting mill as claimed in claim 1 is characterized in that: the below in described tea inlet bucket (50), have two mutually described cylinders (20) of reverse rotation, and a side of every cylinder (20) is equipped with a cutting knife (30); Top, gap at these two cylinders (20) is provided with block leaf plate (40).
4. slitting mill as claimed in claim 1 is characterized in that: the degree of lip-rounding, size and the degree of depth of described fluted (203) are consistent, and the horizontal cross-section of groove (203) is rectangular.
5. slitting mill as claimed in claim 1, it is characterized in that: in described tea inlet bucket (50), be provided with and turn over the leaf device, this turn over the leaf device by along described cylinder (20) axially extended turn over rachis (501) and be installed with turn over impeller (5011) in the multi-disc of this axle axle body and consist of.
6. such as claim 1 or 3 described slitting mills, it is characterized in that: described cutting knife (30) is installed with on a length, the direction cutter shaft (301) consistent with described cylinder (20), this cutter shaft (301) connects an adjustable and balancing piece (60) through a balancing pole (601), change the position of this balance weight (60) on this balancing pole (601), can change the thrust between described cutting knife (30) blade and described cylinder (20) the anchor ring wall (20a).
CN2012202566049U 2012-05-16 2012-05-16 Slitting mill Expired - Lifetime CN202683490U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012202566049U CN202683490U (en) 2012-05-16 2012-05-16 Slitting mill

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012202566049U CN202683490U (en) 2012-05-16 2012-05-16 Slitting mill

Publications (1)

Publication Number Publication Date
CN202683490U true CN202683490U (en) 2013-01-23

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ID=47539162

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2012202566049U Expired - Lifetime CN202683490U (en) 2012-05-16 2012-05-16 Slitting mill

Country Status (1)

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CN (1) CN202683490U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102698959A (en) * 2012-05-16 2012-10-03 浙江上洋机械有限公司 Rolling cutter

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102698959A (en) * 2012-05-16 2012-10-03 浙江上洋机械有限公司 Rolling cutter

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee
CP03 Change of name, title or address

Address after: 324000 Quzhou Economic Development Zone, Zhejiang, No. 8 South triumph

Patentee after: Zhejiang Yang Yang Machinery Limited by Share Ltd

Address before: 324000 Quzhou Province Economic Development Zone, Zhejiang City, South Road, No. 8

Patentee before: Zhejiang Sunyoung Machinery Co., Ltd.

CX01 Expiry of patent term

Granted publication date: 20130123

CX01 Expiry of patent term