CN202683341U - Crushed crystal material separation equipment - Google Patents

Crushed crystal material separation equipment Download PDF

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Publication number
CN202683341U
CN202683341U CN2012202721171U CN201220272117U CN202683341U CN 202683341 U CN202683341 U CN 202683341U CN 2012202721171 U CN2012202721171 U CN 2012202721171U CN 201220272117 U CN201220272117 U CN 201220272117U CN 202683341 U CN202683341 U CN 202683341U
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crushed
crushed crystal
crystal material
discharge end
conveyor
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赵会刚
李德建
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HEBEI NINGTONG ELECTRONIC MATERIAL CO Ltd
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HEBEI NINGTONG ELECTRONIC MATERIAL CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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Abstract

The utility model discloses crushed crystal material separation equipment, being applied to the separation of crushed polycrystal materials and crystal offcuts. The crushed crystal material separation equipment comprises a feeding device, wherein the feeding device consists of a hopper and a belt conveyor; and a material outlet end of the belt conveyor is connected with a material inlet end of an electromagnetic iron-separator. The crushed crystal material separation equipment can replace artificial separation to effectively remove ferromagnetic impurities in raw materials, and has the characteristics of high efficiency, environmental protection and practicability; and therefore, the raw material processing quality can be guaranteed better, so that the interior quality of monocrystal is optimized.

Description

一种碎晶体料分选设备A sorting equipment for crushed crystal material

技术领域 technical field

本实用新型涉及碎多晶料处理领域,应用于碎多晶料及晶体下脚料的分捡,具体涉及一种碎晶体料分选设备。 The utility model relates to the field of crushed polycrystalline material processing, which is applied to the sorting of crushed polycrystalline material and crystal leftovers, in particular to a sorting device for crushed crystal material.

背景技术 Background technique

由于多晶碎料和晶体下脚料是制作晶体成品所剩余的材料,可以回炉熔化进行再利用,但需去除当中的杂质。晶体碎料中含有铁丝或铁屑等铁磁性杂质,人工进行分选起来十分困难,并且也不能保证质量,也可能存有少量的毛发、纸屑等许多轻质杂质。另外,多晶碎料和晶体下脚料品种复杂,晶体尺寸大小不一,现实工作中,不同尺寸晶体料的分拣分离非常困难,如果单靠人工去捡,一个人每天只能分捡十几公斤,不但保证不了质量,而且费时费力。 Since the polycrystalline scrap and crystal waste are the remaining materials for making the finished crystal product, they can be melted in the furnace for reuse, but the impurities need to be removed. Crystal scraps contain ferromagnetic impurities such as iron wire or iron filings, so manual sorting is very difficult, and the quality cannot be guaranteed. There may also be a small amount of hair, paper scraps and many other light impurities. In addition, the types of polycrystalline scraps and crystal waste are complex, and the crystal sizes are different. In actual work, it is very difficult to sort and separate crystal materials of different sizes. If you rely on manual picking, one person can only sort more than a dozen per day. kg, not only cannot guarantee the quality, but also takes time and effort.

实用新型内容 Utility model content

本实用新型要解决的技术问题是提供一种能够自动去除碎晶体料中铁磁性杂质的分选设备。 The technical problem to be solved by the utility model is to provide a sorting device capable of automatically removing ferromagnetic impurities in crushed crystal materials.

为解决上述技术问题,本实用新型所采取的技术方案是: In order to solve the problems of the technologies described above, the technical solution adopted by the utility model is:

一种碎晶体料分选设备,其特征在于:包括由料斗和皮带输送机组成的进料装置;皮带输送机的出料端接有电磁除铁器的进料端。 A sorting device for crushed crystal materials, characterized in that it includes a feeding device composed of a hopper and a belt conveyor; the output end of the belt conveyor is connected with the feeding end of an electromagnetic separator.

其中,所述的电磁除铁器为由输送带和滚轮组成的带式输送机,所述的输送带出料端的滚轮为磁轮。 Wherein, the electromagnetic iron remover is a belt conveyor composed of a conveyor belt and rollers, and the rollers at the discharge end of the conveyor belt are magnetic wheels.

其中,所述的电磁除铁器的输送带的出料端的下方设置有吸尘管道的吸风口,并且与落料方向相垂直。 Wherein, an air suction port of a dust suction duct is arranged below the discharge end of the conveyor belt of the electromagnetic separator, and is perpendicular to the material discharge direction.

其中,所述的吸尘管道连接引风机的吸气口,在吸尘管道的中部装有袋式收尘器。 Wherein, the dust suction pipe is connected to the suction port of the induced draft fan, and a bag dust collector is installed in the middle of the dust suction pipe.

其中,所述的电磁除铁器的输送带的出料端的下方设有直线振动筛的进料口;所述的直线振动筛包括多层筛网,其网孔尺寸自上而下由大而小。 Wherein, the feeding port of the linear vibrating screen is provided below the discharge end of the conveyor belt of the electromagnetic separator; the linear vibrating screen includes a multi-layer screen, and its mesh size changes from large to small from top to bottom. .

其中,所述直线振动筛包括五层筛网,其网孔尺寸自上而下分别为20mm、10mm、5mm、2mm和1mm。 Wherein, the linear vibrating sieve includes five layers of screens, the mesh sizes of which are respectively 20mm, 10mm, 5mm, 2mm and 1mm from top to bottom.

其中,在所述的电磁除铁器的输送带的出料端的下方设置有一个三通管,三通管的上管口连接输送带的出料端,三通管的下管口连接直线振动筛的进料口,三通管的水平管口连接吸尘管道的吸风口。 Wherein, a three-way pipe is arranged below the discharge end of the conveyor belt of the electromagnetic separator, the upper nozzle of the three-way pipe is connected to the discharge end of the conveyor belt, and the lower nozzle of the three-way pipe is connected to the linear vibrating screen The feed port of the three-way pipe is connected to the suction port of the dust suction pipe.

其中,所述的皮带输送机的出料端设置有电磁振动给料器。 Wherein, the discharge end of the belt conveyor is provided with an electromagnetic vibrating feeder.

采用上述技术方案所产生的有益效果在于:本实用新型可以取代人工分选,有效去除原料中的铁磁性杂质,具有高效、环保、实用的特点,能够更好的确保原料处理质量,优化单晶内在品质。(1)皮带输送机能够均匀的控制电机转速,从而能更好的掌握物料的输送速度;(2)采用10000高斯的自动除铁器,具有强劲有力的磁力吸附作用,能够有效去除了原料中的金属杂质;自动除铁器可不断地自动将电磁铁吸上来的铁磁性异物抛进集铁箱,达到自动除铁的目的;(3)通过引风机将原料中轻质物质吸走,并且引风机装有变级调速装置,能控制风量大小,以便更好地吸附杂质;(4)袋式收尘器将引风机吸走的轻质物质收集,以便再利用,不造成原料浪费,并且不会污染环境;(5)直线振动筛采用双振动电机进行驱动,强劲有力,自动将晶体料按不同尺寸进行筛选,筛网全部采用优质不锈钢316L材质,不会对原料造成二次污染,不同尺寸网孔的筛网能满足多种规格的原料进行筛选,并且各层网版都是活动的,可以自由更换;(6)三通管使得物料的进出不会飞溅出去;(7)电磁振动给料器可以将原料均匀有序的振动到自卸式电磁除铁器中。 The beneficial effects produced by adopting the above technical scheme are: the utility model can replace manual sorting, effectively remove ferromagnetic impurities in raw materials, has the characteristics of high efficiency, environmental protection and practicality, can better ensure the quality of raw material processing, and optimize single crystal inner quality. (1) The belt conveyor can uniformly control the motor speed, so as to better control the conveying speed of the material; (2) The 10,000 Gauss automatic iron remover has a strong magnetic adsorption effect, which can effectively remove the iron in the raw material Metal impurities; the automatic iron remover can continuously and automatically throw the ferromagnetic foreign objects attracted by the electromagnet into the iron collecting box to achieve the purpose of automatic iron removal; (3) the light substances in the raw materials are sucked away by the induced fan, and the induced fan Equipped with a variable speed regulating device, it can control the air volume to better absorb impurities; (4) The bag filter collects the light substances sucked by the induced draft fan for reuse, without causing waste of raw materials, and without It will pollute the environment; (5) The linear vibrating screen is driven by double vibrating motors, which is powerful and can automatically screen crystal materials according to different sizes. The screens are all made of high-quality stainless steel 316L, which will not cause secondary pollution to the raw materials. The mesh screen can meet various specifications of raw materials for screening, and the screens of each layer are movable and can be replaced freely; (6) The three-way pipe prevents the material from splashing out when entering and exiting; (7) Electromagnetic vibration gives The feeder can evenly and orderly vibrate the raw materials into the self-unloading electromagnetic separator.

附图说明 Description of drawings

下面结合附图和具体实施方式对本实用新型作进一步详细的说明。 Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.

图1是本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图中,1、料斗,2、皮带输送机,3、电磁振动给料机,4、电磁除铁器,4-1、传送带,4-2、磁轮,4-3、半成品料出口,4-4、磁性料出口,5、袋式收尘器,6、引风机,7、软连接,8、直线振动筛,8-1、双振动电机,8-2、筛网,8-3、出料口,9、三通管,10、管道。 In the figure, 1. Hopper, 2. Belt conveyor, 3. Electromagnetic vibrating feeder, 4. Electromagnetic iron remover, 4-1, conveyor belt, 4-2, magnetic wheel, 4-3, semi-finished material outlet, 4- 4. Magnetic material outlet, 5. Bag filter, 6. Induced fan, 7. Soft connection, 8. Linear vibrating screen, 8-1, double vibrating motor, 8-2, screen, 8-3, outlet Feed opening, 9, tee pipe, 10, pipeline.

具体实施方式 Detailed ways

如图1所示为本实用新型的结构示意图。本实用新型的碎晶体料分选设备包括由料斗1和皮带输送机2组成的进料装置,皮带输送机2配有变频装置,能够均匀的调节电机转速,从而能更好的掌握物料的输送速度;皮带输送机2的出料端与电磁除铁器4的进料口之间设有电磁振动给料器3,用于将原料均匀有序的振动到电磁除铁器4中,电磁除铁器4用于去除原料中铁磁性杂质如铁钉、钢钉、铁粉等,其为由输送带4-1和滚轮4-2组成的带式输送机,所述的输送带4-1出料端的滚轮为磁轮。磁轮具有强劲有力的磁力吸附作用,可以不断的使铁磁性杂质吸附在输送带4-1表面上,并从磁性料出口4-4落入集铁箱,达到自动、有效除铁的目的;被去除含金属杂质后的硅原料由输送带4-1的出料端像瀑布一样落向下一道工序。 As shown in Figure 1, it is a structural representation of the utility model. The crushed crystal material sorting equipment of the utility model includes a feeding device composed of a hopper 1 and a belt conveyor 2, and the belt conveyor 2 is equipped with a frequency conversion device, which can evenly adjust the motor speed, so as to better control the transportation of materials speed; an electromagnetic vibrating feeder 3 is provided between the discharge end of the belt conveyor 2 and the feeding port of the electromagnetic Used to remove ferromagnetic impurities in raw materials such as iron nails, steel nails, iron powder, etc., it is a belt conveyor composed of a conveyor belt 4-1 and a roller 4-2, and the roller at the discharge end of the conveyor belt 4-1 for the magnetic wheel. The magnetic wheel has a strong magnetic adsorption effect, which can continuously adsorb ferromagnetic impurities on the surface of the conveyor belt 4-1, and fall into the iron collecting box from the magnetic material outlet 4-4, so as to achieve the purpose of automatic and effective iron removal; The silicon raw material that has been removed of metal-containing impurities falls from the discharge end of the conveyor belt 4-1 to the next process like a waterfall.

本实用新型的电磁除铁器4的输送带4-1的出料端的下方设置有一个三通管9,三通管9的上管口连接输送带4-1的出料端,三通管9的下管口连接直线振动筛8的进料口,三通管9的水平管口连接吸尘管道10的吸风口;吸尘管道10连接引风机6的吸气口,在吸尘管道10的中部装有袋式收尘器5。引风机6装有变级调速装置,能控制风量大小,以便更好地吸附杂质,袋式收尘器5用于收集轻质杂质,不会污染环境,或再利用,不造成原料浪费,并且其出口处设有滤网,使得轻质杂质不会进入引风机内部,而损坏设备;三通管9的上管口与输送带4-1的出料端的半成品料出口4-3之间,以及三通管9的水平管口与吸尘管道10的吸风口之间,各设有一个软连接7。 Below the discharge end of the conveyor belt 4-1 of the electromagnetic separator 4 of the present utility model is provided with a three-way pipe 9, the upper nozzle of the three-way pipe 9 is connected to the discharge end of the conveyor belt 4-1, and the three-way pipe 9 The lower mouth of the pipe connects the feeding port of the linear vibrating screen 8, and the horizontal pipe mouth of the three-way pipe 9 connects the suction port of the dust suction pipeline 10; The middle part is equipped with bag type dust collector 5. The induced draft fan 6 is equipped with a variable speed regulating device, which can control the air volume to better absorb impurities. The bag filter 5 is used to collect light impurities, which will not pollute the environment or be reused without causing waste of raw materials. And the outlet is provided with a filter screen, so that light impurities will not enter the inside of the induced draft fan and damage the equipment; between the upper nozzle of the tee pipe 9 and the semi-finished material outlet 4-3 at the discharge end of the conveyor belt 4-1 , and between the horizontal nozzle of the three-way pipe 9 and the suction port of the dust suction pipeline 10, a soft connection 7 is respectively provided.

本实用新型的直线振动筛8包括双振动电机8-1和五层筛网8-2,其网孔尺寸自上而下由大到小,分别为20mm、10mm、5mm、2mm和1mm,每一层筛网8-2设有相应的出料口8-3。双振动电机8-1驱动强劲有力,筛网8-2全部采用优质不锈钢316L材质,不会对原料造成二次污染,不同尺寸网孔的筛网能满足多种规格的原料进行分选,并且各层网版都是活动的,可以自由更换。经过强劲有力的震动后,通过筛网将原料分成了1mm至20mm不等的大小块,然后经过相应的出料口8-3进入储料箱完成收集。 The linear vibrating screen 8 of the present utility model includes a double vibrating motor 8-1 and a five-layer screen 8-2. One layer of screen cloth 8-2 is provided with a corresponding discharge port 8-3. The double vibrating motor 8-1 drives powerfully. The screen 8-2 is all made of high-quality stainless steel 316L, which will not cause secondary pollution to the raw materials. The screens with different sizes of mesh can meet various specifications of raw materials for sorting, and The screens of each layer are movable and can be replaced freely. After strong vibration, the raw material is divided into pieces ranging in size from 1mm to 20mm through the screen, and then enters the storage box through the corresponding discharge port 8-3 to complete the collection.

Claims (8)

1.一种碎晶体料分选设备,其特征在于:包括由料斗(1)和皮带输送机(2)组成的进料装置;皮带输送机(2)的出料端接有电磁除铁器(4)的进料端。 1. A sorting equipment for crushed crystal materials, characterized in that: it includes a feeding device composed of a hopper (1) and a belt conveyor (2); the discharge end of the belt conveyor (2) is connected with an electromagnetic separator ( 4) The feed end. 2.根据权利要求1所述的一种碎晶体料分选设备,其特征在于:所述的电磁除铁器(4)为由输送带(4-1)和滚轮(4-2)组成的带式输送机,所述的输送带(4-1)出料端的滚轮为磁轮。 2. A sorting equipment for crushed crystal materials according to claim 1, characterized in that: the electromagnetic separator (4) is a belt composed of a conveyor belt (4-1) and a roller (4-2). type conveyor, the rollers at the discharge end of the conveyor belt (4-1) are magnetic wheels. 3.根据权利要求2所述的一种碎晶体料分选设备,其特征在于:所述的电磁除铁器(4)的输送带(4-1)的出料端的下方设置有吸尘管道(10)的吸风口,并且与落料方向相垂直。 3. A crushed crystal material sorting device according to claim 2, characterized in that: a dust suction pipe ( 10) The air suction port is perpendicular to the direction of falling. 4.根据权利要求3所述的一种碎晶体料分选设备,其特征在于:所述的吸尘管道(10)连接引风机(6)的吸气口,在吸尘管道(10)的中部装有袋式收尘器(5)。 4. A sorting device for crushed crystal materials according to claim 3, characterized in that: the dust suction pipe (10) is connected to the suction port of the induced draft fan (6), and at the suction port of the dust suction pipe (10) The middle part is equipped with a bag filter (5). 5.根据权利要求3所述的一种碎晶体料分选设备,其特征在于:所述的电磁除铁器(4)的输送带(4-1)的出料端的下方设有直线振动筛(8)的进料口;所述的直线振动筛(8)包括多层筛网(8-2),其网孔尺寸自上而下由大而小。 5. A crushed crystal material sorting device according to claim 3, characterized in that: a linear vibrating screen ( 8) feed inlet; the linear vibrating screen (8) includes a multi-layer screen (8-2), and its mesh size changes from large to small from top to bottom. 6.根据权利要求5所述的一种碎晶体料分选设备,其特征在于:所述直线振动筛(8)包括五层筛网,其网孔尺寸自上而下分别为20mm、10mm、5mm、2mm和1mm。 6. A sorting equipment for crushed crystal materials according to claim 5, characterized in that: the linear vibrating screen (8) includes five layers of screens, the mesh sizes of which are 20mm, 10mm, 5mm, 2mm and 1mm. 7.根据权利要求5所述的一种碎晶体料分选设备,其特征在于:在所述的电磁除铁器(4)的输送带(4-1)的出料端的下方设置有一个三通管(9),三通管(9)的上管口连接输送带(4-1)的出料端,三通管(9)的下管口连接直线振动筛(8)的进料口,三通管(9)的水平管口连接吸尘管道(10)的吸风口。 7. A crushed crystal material sorting device according to claim 5, characterized in that: a tee is provided below the discharge end of the conveyor belt (4-1) of the electromagnetic separator (4) Pipe (9), the upper nozzle of the three-way pipe (9) is connected to the discharge end of the conveyor belt (4-1), the lower nozzle of the three-way pipe (9) is connected to the feed inlet of the linear vibrating screen (8), The horizontal nozzle of the three-way pipe (9) is connected with the suction port of the dust suction duct (10). 8.根据权利要求1所述的一种碎晶体料分选设备,其特征在于:所述的皮带输送机(2)的出料端设置有电磁振动给料器(3)。 8. A sorting device for crushed crystal material according to claim 1, characterized in that: the discharge end of the belt conveyor (2) is provided with an electromagnetic vibrating feeder (3).
CN2012202721171U 2012-06-11 2012-06-11 Crushed crystal material separation equipment Expired - Fee Related CN202683341U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102671867A (en) * 2012-06-11 2012-09-19 河北宁通电子材料有限公司 Broken crystal material sorting equipment
CN107755341A (en) * 2016-08-17 2018-03-06 诸暨市银生珍珠养殖有限公司 A kind of pearl cleans sorting unit

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102671867A (en) * 2012-06-11 2012-09-19 河北宁通电子材料有限公司 Broken crystal material sorting equipment
CN107755341A (en) * 2016-08-17 2018-03-06 诸暨市银生珍珠养殖有限公司 A kind of pearl cleans sorting unit

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