CN202678214U - Constant-temperature reset-type pressure-type temperature controller possessing balance adjustment - Google Patents

Constant-temperature reset-type pressure-type temperature controller possessing balance adjustment Download PDF

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Publication number
CN202678214U
CN202678214U CN 201220312412 CN201220312412U CN202678214U CN 202678214 U CN202678214 U CN 202678214U CN 201220312412 CN201220312412 CN 201220312412 CN 201220312412 U CN201220312412 U CN 201220312412U CN 202678214 U CN202678214 U CN 202678214U
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China
Prior art keywords
balance
plate
bearing plate
spur
balance plate
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Withdrawn - After Issue
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CN 201220312412
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Chinese (zh)
Inventor
朱裕君
麦丰收
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FOSHAN TONGBAO HUATONG CONTROLLER Co Ltd
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FOSHAN TONGBAO HUATONG CONTROLLER Co Ltd
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Priority to CN 201220312412 priority Critical patent/CN202678214U/en
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Publication of CN202678214U publication Critical patent/CN202678214U/en
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Abstract

A constant-temperature reset-type pressure-type temperature controller possessing balance adjustment is disclosed. A gantry-type balance plate is arranged between a tail part of a horizontal section of a bearing plate and a lower hook portion of a balance tension spring. A central section of any side door post of the balance plate is extended inwardly so as to form a cantilever which is bent and deformed under stress. A top of a tail end of the cantilever is provided with an upward spur which is located on a vertical center axis 00' of the balance plate. Tappets of two sides of the door post are arranged in locating slots of two sides of a main body. The tail part of the horizontal section of the bearing plate is inserted into the balance plate and a lower part is contacted with the spur. The spur is located in the middle of two crosspoints of the tail part of the horizontal section of the bearing plate and vertical center axis 00' when the temperature controller is in an ON state and an OFF state. The temperature controller can rapidly and reliably adjust a balance critical position of the balance plate of the each temperature controller into an optimum balance position so that a long-term constant-temperature reset function is realized and accuracy, stability and reliability of a motion temperature are greatly increased.

Description

A kind of constant temperature reset pressure type temperature controller with balanced adjustment
Technical field
The utility model relates to the mechanical temperature controller technical field, particularly a kind of constant temperature reset pressure type temperature controller with balanced adjustment.
Background technology
Compression-type temperature controller is widely used in the refrigeration control of refrigerator etc., and the gradient of temperature by the induction box house makes its sensitive switch break-make, thus the start-stop of control refrigerant compressor and realize temperature control.Wherein constant temperature reset pressure type temperature controller has changeless switch connection (resetting) action (ON) temperature and the user can disconnect by the switch that knob adjustment cam axle is regulated action (OFF) temperature, is mainly used in the two-door derect refrigerated refrigerator of automatic defrosting.The Chinese patent communique disclose notification number be CN201698960U, name is called the technical scheme of " constant temperature reset type temperature controller ".This thermostat is made of main body 1, construction of switch 2.Shown in this patent application specification accompanying drawing 3 ~ 5, wherein main body 1 is made of shell 3 and inner bellows 5 thereof, L-type master arm 4, portable plate 7, adjustable plate 6, two extension springs and adjustment cam shaft assembly.Described L-type master arm 4 one sides contact with bellows 5 by tappet, and pass the opening 61 of adjustable plate 6, opposite side links to each other with extension spring 82, the switching system of push rod 9 one ends and construction of switch 2 inside links together, it is outside but need be in contact with one another the on-off of pull switch system that the other end passes a side of L-type master arm 4 or a side.Adjustable plate 6 fluted 62 is used for fixedly extension spring 81, and extension spring 81 1 ends link to each other with adjustable plate 6, and the other end links to each other with portable plate 7.When thermostat temperature-sensitive section temperature begins to reduce from high temperature, bellows 5 shrinks, and the L-type master arm 4 that contacts with bellows 5 produces to bottom offset, because L-type master arm 4 passes adjustable plate 6 inside, can drive simultaneously adjustable plate 6 and move downward, extension spring 81 is in tensioning state.The opposite side of L-type master arm 4 then moves upward and swings left, drives push rod 9 to left movement, so that the switch that is connected with push rod 9 disconnects, thermostat is in the off state.Otherwise, when thermostat temperature-sensitive section temperature raises, bellows 5 is upheld, one side of the L-type master arm 4 that contacts with bellows 5 produces to top offset, and adjustable plate 6 moves upward under the effect of L-type master arm 4, bounces back under the effect of extension spring 81, L-type master arm 4 opposite sides move down and swing to the right, drive connected push rod 9 counter motions, so that the switch closure that is connected with push rod 9, thermostat is in the ON state.As seen, 5 need of bellows overcome the pulling force of extension spring 82 during the ON state, and extension spring 82 other ends are fixed on the shell 3, so ON state temperature immobilizes; Bellows 5 shrinks the pulling force that also need overcome extension spring 81 during the OFF state, and the pulling force of extension spring 81 is adjustable by portable plate 7 and adjustment cam shaft assembly, so OFF state temperature can be conditioned.
From the course of action of the ON state of above-mentioned thermostat and off state again in conjunction with its accompanying drawing 3 ~ 5 as seen, the relative altitude between the upper plane of the bottom contact-making surface of the opening 61 of adjustable plate 6 and adjustable plate 6 both sides boss is extremely important.If this relative altitude is too high, adjustable plate 6 still contacts L-type master arm 4 one side afterbodys in the time of will causing the ON state, and ON state temperature also can be changed with the diverse location of adjustment cam axle, forfeiture constant temperature function; If this relative altitude is excessively low, the opening 61 bottom contact-making surfaces of adjustable plate 6 still can not touch L-type master arm 4 one side afterbodys in the time of will causing the OFF state, and OFF state temperature can not be conditioned.Best relative altitude should be that balance critical localisation (being that opening 61 bottom contact-making surfaces just contact with L-type master arm 4 and the plane just contacts above with the groove of shell 3 on the adjustable plate 6 both sides boss position) is adjusted in the ON state of L-type master arm one side afterbody and the centre position of OFF state.This process of adjusting to optimum height is called the balanced adjustment process.
In sum, there is following shortcoming in above-mentioned constant temperature reset pressure type temperature controller: because the size of above-mentioned construction of switch 2, the length of push rod 9, the position of salient point, 90 ° of bending errors of L-type master arm 4, the accumulation of adjustable plate 6 aperture position foozles etc., thereby there is larger high and low position difference L-type master arm 4 afterbody positions when the ON state of each thermostat and OFF state, because it lacks the balanced adjustment link, therefore adjustable plate 6 openings 61 positions of its batch production can not guarantee that the balance critical localisation of each thermostat is the optimum position, and it is too high or too low and can not realize its electric temperature regulator function the balance critical localisation in most cases can to occur.Realize the electric temperature regulator function even can work during the product export that has, if but the too close ON state position of balance critical localisation or OFF state position, thermostat is (10 years designed lives of thermostat in long-term the use, about 200000 times) because wearing and tearing, distortion, the displacement of part, small variation will cause thermostat to lose efficacy.
Summary of the invention
The purpose of this utility model is to provide a kind of constant temperature reset pressure type temperature controller with balanced adjustment, it has balance plate simple in structure, can be fast, the balance critical localisation with the balance plate of each thermostat is adjusted to the optimum balance position reliably, thereby realize long-term electric temperature regulator function and greatly improve accuracy, stability and the reliability of its operating temperature.
The technical solution that the utility model proposes is such:
A kind of constant temperature reset pressure type temperature controller with balanced adjustment, comprise body assembly 10 and switch module 20, body assembly 10 comprises main body 30 and dress bellows 50 within it, bearing plate 40, adjustable plate 70, main extension spring 802, balance pull-spring 801 and adjustment cam shaft assembly 100, front and rear part, described bearing plate 40 horizontal segments, 404 left side is provided with fulcrum 401 and expansion bearing on main body 30, between fulcrum 401 and bearing plate horizontal segment afterbody 402, be provided with a downward sharp boss 403, this point boss 403 contacts with bellows 50 tops, the middle and upper part of bearing plate 40 vertical sections 405 and main extension spring 802 1 end hook joints, the middle part of bearing plate 40 vertical sections 405 is by the switch motion reed movable contact of push rod 90 with switch module 20, between described bearing plate 40 horizontal segment afterbodys 402 and 801 times hook portions of balance pull-spring, be provided with gantry shape balance plate 60, at the vertical center axis 00 of balance plate 60 ' be provided with sharp groove 602 and 801 times hook portion hook joints of balance pull-spring with intersection, balance plate crossbeam 601 bottom, balance plate 60 both sides door pillars 603 lower outsides are provided with tappet 604, these tappet 604 tops are provided with end face 604-1, a stressed diastrophic cantilever 605 of energy extends internally out at the either side door pillar middle part of both sides door pillar 603, these cantilever 605 terminal tops be provided with one that make progress and be positioned at described vertical center axis 00 ' on spur 606, door pillar both sides tappet 604 places respectively in the location notch 301 of corresponding main body 30 both sides, the end face 604-1 of tappet 604 can contact with the end face 301-1 of main body location notch 301, described bearing plate 40 horizontal segment afterbodys 402 penetrate in the balance plate 60, can contact with described spur 606 below it, described spur 606 is H with the vertical span of described tappet 604 end face 604-1 1± 25%(H On-H Off), H wherein 1=(H On+ H Off) ∕ 2, H OnBe below thermostat ON when action bearing plate horizontal segment afterbody 402 with vertical center axis 00 ' intersection point 402-1 to the vertical height of described location notch 301 end face 301-1, H OffBe below thermostat OFF when action bearing plate horizontal segment afterbody 402 with vertical center axis 00 ' intersection point 402-2 to the vertical height of described location notch 301 end face 301-1.
The spur 606 of described balance plate 60 cantilevered distal end vertical center axis 00 ' on and and tappet 604 end face 604-1 between vertical height be H 1, H 1Be best trim position, maximum gap surplus is arranged in the time of can making ON action and OFF action.It is up-narrow and down-wide trapezoidal that location notch 301 on the main body 30 preferably is, in order to avoid produce the side friction resistance during balance plate 60 action.
Compared with prior art, the utlity model has following beneficial effect:
(1) the utility model is to have improved the balance plate structure on the basis of existing constant temperature reset pressure type temperature controller, realized to make things convenient for, adjusting accurately and fast the balance plate of each thermostat and the balance critical localisation of bearing plate horizontal segment afterbody joint, and the energy balanced adjustment is near the optimum position, and guarantee that each thermostat does not change in the time limit in working life, improved widely accuracy, stability and the reliability of electric temperature regulator thermostat operating temperature.
(2) the utility model utilizes the stressed plastic deformation of balance plate material to carry out balanced adjustment, the operating temperature that the loosening displacement of having avoided existing constant temperature reset pressure type temperature controller to adopt the screw adjustment and may having occurred because of the vibration in screw fit or the course of work causes drifts about, thereby has improved widely the reliability of thermostat operating temperature.
Description of drawings
Fig. 1 is a kind of structural representation with constant temperature reset pressure type temperature controller of balanced adjustment of an embodiment of the utility model.
Fig. 2 be balance plate shown in Figure 1 before adjustment with the syndeton schematic diagram of circumferential component.
Fig. 3 be behind the balance plate balanced adjustment shown in Figure 2 with the syndeton schematic diagram of circumferential component.
Fig. 4 is that balance plate shown in Figure 3 is when thermostat ON moves and the positional structure schematic diagram of peripheral link.
Fig. 5 is that balance plate shown in Figure 3 is when thermostat OFF moves and the positional structure schematic diagram of peripheral link.
Label declaration in the accompanying drawing: 10, body assembly; 20, switch module; 30, main body; 301, main body location notch; 301-1, main body location notch end face; 40, bearing plate; 401, bearing plate fulcrum; 402, bearing plate horizontal segment afterbody; When 402-1, ON state below the bearing plate horizontal segment afterbody with 00 ' intersection point; When 402-2, OFF state below the bearing plate horizontal segment afterbody with 00 ' intersection point; When 402-3, optimum balance state below the bearing plate horizontal segment afterbody with 00 ' intersection point; 403, bearing plate point boss; 404, bearing plate horizontal segment; 405, bearing plate vertical section; 50, bellows; 60, balance plate; 601, balance plate crossbeam; 602, balance plate point groove; 603, balance plate both sides door pillar; 604, balance plate both sides tappet; 604-1, balance plate both sides tappet end face; 605, balance plate cantilever; 606, balance plate spur; 70, adjustable plate; 801, balance pull-spring; 802, main extension spring; 90, push rod; 100, adjustment cam shaft assembly.
Embodiment
By following embodiment the utility model is further elaborated.
Referring to Fig. 1 ~ shown in Figure 5, a kind of constant temperature reset pressure type temperature controller with balanced adjustment is comprised of body assembly 10 and switch module 20, body assembly 10 comprises main body 30 and installation bellows 50 within it, bearing plate 40, adjustable plate 70, main extension spring 802, balance pull-spring 801 and adjustment cam shaft assembly 100, be provided with fulcrum 401 and expansion bearing in front and rear part, bearing plate 40 horizontal segments, 404 left side on main body 30, between fulcrum 401 and bearing plate horizontal segment afterbody 402, be provided with a downward sharp boss 403, this point boss 403 contacts with bellows 50 tops, the middle and upper part of bearing plate 40 vertical sections 405 and main extension spring 802 1 end hook joints, the middle part of bearing plate 40 vertical sections 405 is by the switch motion reed movable contact of push rod 90 with switch module 20, between bearing plate 40 horizontal segment afterbodys 402 and 801 times hook portions of balance pull-spring, be provided with gantry shape balance plate 60, at the vertical center axis 00 of balance plate 60 ' be provided with sharp groove 602 and 801 times hook portion hook joints of balance pull-spring with intersection, balance plate crossbeam 601 bottom, balance plate 60 both sides door pillars 603 lower outsides are provided with tappet 604, these tappet 604 tops are provided with end face 604-1, a stressed diastrophic cantilever 605 of energy extends internally out at the either side door pillar middle part of both sides door pillar 603, these cantilever 605 terminal tops be provided with one that make progress and be positioned at described vertical center axis 00 ' on spur 606, door pillar both sides tappet 604 places respectively in the location notch 301 of corresponding main body 30 both sides, the end face 604-1 of tappet 604 can contact with the end face 301-1 of main body location notch 301, described bearing plate 40 horizontal segment afterbodys 402 penetrate in the balance plate 60, can contact with described spur 606 below it, spur 606 is H with the vertical span of tappet 604 end face 604-1 1± 25%(H On-H Off), H wherein 1=(H On+ H Off) ∕ 2, H OnBe below thermostat ON when action bearing plate horizontal segment afterbody 402 with vertical center axis 00 ' intersection point 402-1 to the vertical height of described location notch 301 end face 301-1, H OffBe below thermostat OFF when action bearing plate horizontal segment afterbody 402 with vertical center axis 00 ' intersection point 402-2 to the vertical height of described location notch 301 end face 301-1.
The optimum balance position be the spur 606 of balance plate 60 cantilevered distal end the vertical center axis 00 of balance plate 60 ' on and and tappet 604 end face 604-1 between vertical height be H 1This position all obtains maximum gap surplus in the time of can making ON when action or OFF action.Be located at location notch 301 on the main body 30 and preferably be up-narrow and down-wide trapezoidal, produce side friction power in the time of can avoiding like this balance plate 60 action.
The design principle of balance plate 60 is that its cantilever 605 designs relatively weaklyer, be subjected to deform prior to other position under the External Force Acting, and its intensity is enough to bear the active force of balance pull-spring 801 under the thermostat normal operating conditions.For example, lower in working order, the pulling force of balance pull-spring 801 is not more than 20N, and balance plate 60 is designed to apply more than external force F=80N~100N cantilever 605 ends and just plastic deformation can occurs, and this external force F can not cause distortion or destruction to other part of thermostat.Balance plate 60 can select stainless steel 1Cr17 or surface treated mild steel steel strip stamping to form, and the thickness range of balance plate 60 is at 0.8~1.2mm, and it is that the steel strip stamping of 1mm forms that present embodiment is selected stainless steel 1Cr17, thickness.
The below do before the balanced adjustment to balance plate and balanced adjustment after and the relation between the circumferential component be elaborated as follows: (1) balance plate 60 do before the balanced adjustment shape as shown in Figure 2.
Among the figure, H OnThermostat ON when action from the end face 301-1 of the trapezoidal location notch 301 of main body 30 below bearing plate 40 horizontal segment afterbodys 402 and balance plate 40 vertical center axis 00 ' intersection point 402-1 vertical height; H OffThermostat OFF when action from the end face 301-1 of the trapezoidal location notch 301 of main body 30 below bearing plate 40 horizontal segment afterbodys 402 and balance plate 40 vertical center axis 00 ' intersection point 402-2 vertical height; H 0It is the initial vertical height between the end face 604-1 of the spur 606 of balance plate 60 cantilevered distal end and tappet 604.For each constant temperature reset pressure type temperature controller, its H OnValue and H OffValue difference is different larger.
Before the balanced adjustment, H 0<H Off, balance plate 60 is subjected to the effect of balance pull-spring 801, and tappet end face 604-1 contacts the location with main body location notch 301 end face 301-1.Even and when OFF moves, still have certain gap between the intersection point 402-2 below spur 606 and the bearing plate horizontal segment afterbody 402.
(2) balance plate 60 do behind the balanced adjustment shape as shown in Figure 3, that balance plate 60 is loaded on the frock clamp by balance plate cantilever 605 terminal bottoms are applied power F during balanced adjustment, make cantilever 605 ends be bent upwards distortion, at this moment, the tappet end face 604-1 of balance plate 60 to the vertical height of spur 606 will be from H 0Begin to increase, until this highly reaches H 1Just finish balanced adjustment, at this moment, spur 606 be positioned at balance plate 60 vertical center axis 00 ' on, and H 1Be H OnAnd H OffMean value, i.e. H 1=(H On+ H Off) ∕ 2.
(3) behind balance plate 60 balanced adjustments thermostat ON when action and peripheral link positional structure referring to shown in Figure 4.Rising along with temperature, bearing plate 40 horizontal segment afterbodys 402 begin to move upward from OFF operating position 402-2, reach at first that intersection point 402-3 contacts with spur 606 below the bearing plate 40 horizontal segment afterbodys, and the tappet end face 604-1 of balance plate 60 contacts such critical condition with main body 30 trapezoidal location notch end face 301-1, along with temperature continues to rise, bearing plate horizontal segment afterbody 402 continues to move upward, and the tappet 604 of balance plate 60 is blocked by trapezoidal location notch end face 301-1 and no longer moves upward, so intersection point 402-3 separates with cantilever spur 606 below the bearing plate horizontal segment afterbody, and formation certain interval, when reaching the 402-1 position, this gap just reaches G 1,Then thermostat ON action, wherein, G 1=H On-H 1=(H On-H Off) ∕ 2.
The positional structure that is connected with periphery when (4) thermostat OFF moves behind balance plate 60 balanced adjustments is referring to shown in Figure 5, reduction along with temperature, bearing plate horizontal segment afterbody 402 begins to move downward from ON position 402-1, arrive at first that intersection point 402-3 contacts with balance plate cantilever spur 606 below the bearing plate horizontal segment afterbody, and the tappet end face 604-1 of balance plate 60 contacts a kind of like this critical condition with main body 30 trapezoidal location notch end face 301-1, along with temperature continues to descend, bearing plate horizontal segment afterbody 402 continues to move downward, at this moment, bearing plate horizontal segment afterbody 402 promotes balance plate 60 by cantilever spur 606 and moves downward, tappet end face 604-1 is separated with main body 30 location notch end face 301-1, form certain interval, when bearing plate horizontal segment afterbody reached 402-2, this gap just reached G 2, then thermostat OFF action, wherein, G 2=H 1-H Off=(H On-H Off) ∕ 2.
In sum, G 1=G 2=(H On-H Off) ∕ 2, this is the optimum state behind the balance plate balanced adjustment of each thermostat.Certainly, during practical operation, because the impacts such as part resilience, frock clamp error can not have certain error all just in time in optimum state, so adjusting range is H 1± 25%(H On-H Off), i.e. G 1=G 2=[(H On-H Off) ∕ 2] ± 25%(H On-H Off), i.e. 75%(H On-H Off) 〉=G 1〉=25%(H On-H Off), 75%(H On-H Off) 〉=G 2〉=25%(H On-H Off).If the height of cantilever spur 606 is higher than H 1, will cause G 1Reduce; Otherwise, if the height of spur 606 is lower than H 1Then cause G 2Reduce.If G 1Or G 2Less than 25%(H On-H Off), and thermostat can produce the ON position (H that moving fulcrum displacement, parts depreciation etc. cause thermostat in long-term work On) and OFF position (H Off) small variations, will cause G 1Or G 2Be reduced to 0, like this, thermostat also just can't be realized the electric temperature regulator function with regard to cisco unity malfunction.

Claims (3)

1. constant temperature reset pressure type temperature controller with balanced adjustment, comprise body assembly (10) and switch module (20), body assembly (10) comprises main body (30) and dress bellows (50) within it, bearing plate (40), adjustable plate (70), main extension spring (802), balance pull-spring (801) and adjustment cam shaft assembly (100), front and rear part, described bearing plate (40) horizontal segment (404) left side is provided with fulcrum (401) and expansion bearing on main body (30), between fulcrum (401) and bearing plate horizontal segment afterbody (402), be provided with a downward sharp boss (403), this point boss (403) contacts with bellows (50) top, the middle and upper part of bearing plate (40) vertical section (405) and main extension spring (802) one end hook joints, the middle part of bearing plate (40) vertical section (405) is by the switch motion reed movable contact of push rod (90) with switch module (20), it is characterized in that: between described bearing plate (40) horizontal segment afterbody (402) and the lower hook portion of balance pull-spring (801), be provided with gantry shape balance plate (60), vertical center axis OO ' at balance plate (60) is provided with sharp groove (602) and the lower hook portion hook joint of balance pull-spring (801) with intersection, balance plate crossbeam (601) bottom, balance plate (60) both sides door pillars (603) lower outside is provided with tappet (604), this tappet (604) top is provided with end face (604-1), a stressed diastrophic cantilever of energy (605) extends internally out at the either side door pillar middle part of both sides door pillar (603), the terminal top of this cantilever (605) be provided with one that make progress and be positioned at described vertical center axis 00 ' on spur (606), door pillar both sides tappets (604) place respectively in the location notch (301) of corresponding main body (30) both sides, described bearing plate (40) horizontal segment afterbody (402) penetrates in the balance plate (60), contact with described spur (606) below it, described spur (606) is H with the vertical span of described tappet (604) end face (604-1) 1± 25%(H On-H Off), H wherein 1=(H On+ H Off) ∕ 2, H OnBe below thermostat ON when action bearing plate horizontal segment afterbody (402) with vertical center axis 00 ' intersection point (402-1) to the vertical height of described location notch (301) end face (301-1), H OffBe below thermostat OFF when action bearing plate horizontal segment afterbody (402) with vertical center axis 00 ' intersection point (402-2) to the vertical height of described location notch (301) end face (301-1).
2. the constant temperature reset pressure type temperature controller with balanced adjustment according to claim 1 is characterized in that: the spur (606) of described balance plate (60) cantilevered distal end be positioned at vertical center axis 00 ' upper and and tappet end face (604-1) between vertical height be H 1
3. the constant temperature reset pressure type temperature controller with balanced adjustment according to claim 1 is characterized in that: the location notch (301) on the described main body (30) is up-narrow and down-wide trapezoidal.
CN 201220312412 2012-07-01 2012-07-01 Constant-temperature reset-type pressure-type temperature controller possessing balance adjustment Withdrawn - After Issue CN202678214U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102723236A (en) * 2012-07-01 2012-10-10 佛山通宝华通控制器有限公司 Constant temperature resetting pressure-type temperature controller with balance adjustment function
CN109192603A (en) * 2018-10-13 2019-01-11 合肥格尔美电气科技有限公司 The conjuncted index axis of mechanical pressure type temperature controller

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102723236A (en) * 2012-07-01 2012-10-10 佛山通宝华通控制器有限公司 Constant temperature resetting pressure-type temperature controller with balance adjustment function
CN109192603A (en) * 2018-10-13 2019-01-11 合肥格尔美电气科技有限公司 The conjuncted index axis of mechanical pressure type temperature controller

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