CN202672610U - Novel outdoor bamboo floor - Google Patents
Novel outdoor bamboo floor Download PDFInfo
- Publication number
- CN202672610U CN202672610U CN 201220024883 CN201220024883U CN202672610U CN 202672610 U CN202672610 U CN 202672610U CN 201220024883 CN201220024883 CN 201220024883 CN 201220024883 U CN201220024883 U CN 201220024883U CN 202672610 U CN202672610 U CN 202672610U
- Authority
- CN
- China
- Prior art keywords
- floor
- novel outdoor
- layer
- bamboo
- solid grain
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/06—Making particle boards or fibreboards, with preformed covering layers, the particles or fibres being compressed with the layers to a board in one single pressing operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/02—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
Abstract
The utility model relates to a novel outdoor bamboo floor. The bamboo floor comprises a surface layer and a central layer, wherein the surface layer and the central layer are both formed at one time. The central layer is a floor main body, the surface layer is an antiseptic layer, stereoscopic lines are formed integrally and arranged on the surface of the antiseptic layer, and the antiseptic layer comprises at least an upper surface layer. According to the novel outdoor bamboo floor, the floor is formed at one time, does not need carving surface lines and painting waterproof and antiseptic coatings additionally, and thereby the novel outdoor bamboo floor greatly reduces cost of production and use and greatly saves labor cost. The novel outdoor bamboo floor is simple in workmanship and at the same time is major in environmentally friendly significance.
Description
Technical field:
The utility model relate to a kind of with bamboo as raw-material floor, the technical field on the floor of using especially out of doors.
Background technology:
In the prior art, since the eighties, it is raw material that outdoor flooring generally adopts the bamboo carpentery workshop, in process, it all is the method that first assembly is cured moulding again, then carry out the blank that sawing forms outdoor flooring according to client's demand size again after the bamboo wood (or recombining bamboo) that processes being deposited technique through health, and then blank is carried out surface forming process, general surface forming technique comprise scrape, grooving etc., again the outdoor flooring element plate of forming is carried out the surface and smears water proof anticorrusion agent.
Because the requirement of contour machining procedure, require the blank specification greater than the trimmed size size, in general, the thickness of blank is greater than more than the 1.5mm of finished product thickness at least, length and width all are greater than trimmed size 1020mm, this just causes raw-material significant wastage, greatly reduces raw-material utilization rate, has increased the financial cost on finished product floor; Simultaneously, for artificial, the energy that the process of the material of wasting consumes, cause electricity, glue, artificial waste, not only consumed energy resource, further increased the financial cost on finished product floor, and environment has been caused destruction.
Contour machining procedure, mainly be because the material became uneven is even, and the thickness deviation of finished product must not be greater than 0.1MM, and outdoor flooring General Requirements anti-slip veins is processed, therefore, will scrape, scribe to blank the process of surface treatment such as anti-slip veins, scraping and scribing anti-slip veins needs to increase separately production machine and artificial; In order to reach waterproof, the performance requirement of anticorrosion and mildew-resistant, need to carry out application plant haze tallow wet goods treatment process to the surface of outdoor flooring, because bamboo and wooden floor or bamboo floor, recombining bamboo outdoor flooring particularly, because its density is large and hardness is high, the water proof anti-corrosive paint that smear on the surface can not effectively be penetrated into the inside of material at all, just be present in the surface, therefore the weather resistance of its water-tight corrosion-proof is very poor, in addition, the surface coating price of existing bamboo wood (or recombining bamboo) outdoor flooring is more expensive, and this has just caused the processing cost of present bamboo wood (recombining bamboo) outdoor flooring too high and the weather resistances such as water-tight corrosion-proof product also do not reach the present situation of client's requirement; Simultaneously, because water proof anti-corrosive paint all is attached to floor surface, in use along with exposing to the sun and rain, the water proof anti-corrosive paint on surface will soon run off, the weather resistance of outdoor bamboo floor is greatly reduced, also need simultaneously the user often repeatedly the surface on its bamboo floor to be carried out the brushing work of water proof anti-corrosive paint repeatedly, customer's use cost and inconvenience have so also been improved, and the loss of anticorrisive agent also can cause serious and long-term pollution to the environment that use on the floor, in the market operation of reality, customer's General Requirements producer regularly carries out the brushing work of water proof anti-corrosive paint for its bamboo floor of selling, the use cost that improves is imputed to the manufacturer on floor, and this has just further increased the living factory financial cost on floor.
The utility model content:
The technical problems to be solved in the utility model is the deficiency that overcomes above-mentioned prior art, provide a kind of cost of production low, do not need to repeat post sales the brushing water proof anti-corrosive paint, do not need separately a kind of Novel outdoor bamboo floor that anti-slip veins is processed, can not caused because of the use of water-proof and anti-corrosive material environment pollution is carried out on the floor.
A kind of Novel outdoor bamboo floor that provides according to the utility model, described bamboo floor comprises top layer and the sandwich layer of once-forming, described sandwich layer is the floor main body, described top layer is anticorrosive coat, described anticorrosive coat surface is formed with the solid grain that is formed by groove, and described anticorrosive coat comprises upper epidermis at least.Described bamboo ground slab integral is once-forming; The top layer on bamboo floor, sandwich layer, and the solid grain on the top layer all are once-formings in the forming process on floor.
A kind of Novel outdoor bamboo of usefulness floor according to the utility model provides also has following attached technical characterictic:
Described top layer also comprises lower top layer.According to client's demand, the upper and lower top layer on floor needs that all the anticorrosive coat with solid grain is arranged; The solid grain on top layer can be identical up and down, also can be different, and in general, it is more sparse that the solid grain on the lower top layer on finished product floor is wanted with respect to the solid grain of its upper surface;
The spacing of the groove of the formation solid grain on the described lower top layer is greater than the spacing that forms the groove of solid grain on the upper epidermis;
The integral layer that described floor main body is comprised of the bamboo wood of analysing through overvoltage and viscose glue; The bamboo wood material is analysed into the very low soft fibre shape material of hardness by pressure, to guarantee and the abundant combination of viscose glue that guarantee that both can be bonded together securely, by the heat pressing process curing molding, this floor main body is an integral body again; Viscose glue can adopt the water soluble glue such as phenolic resin, melamine;
Described anticorrosive coat is adhesive-layer, also can be melamine wear-resistant immersion ply of paper; Because viscose glue itself just has antiseptic property, therefore, is pressed in the process on floor at the bamboo wood material, its surface must form one deck adhesive-layer, and this adhesive-layer has good antiseptic property; Also can lay separately on the viscose glue surface one deck melamine wear-resistant immersion paper as anticorrosive coat; Because melamine wear-resistant immersion paper can be multiple color and pattern, so the surface on floor has more design, more is subjected to client's welcome;
Described solid grain is regularly arranged groove, also can be stereo letter combination or the Chinese character combination that is become by channel shaped, or be the three-dimensional picture that is formed by groove, the solid grain that forms thus not only has anti-skidding function, and more attractive in appearance, and according to client's demand, monogram or Chinese character combination can be the word that acquires a special sense or the phrase of customer requirement, picture can be the picture of expressing certain implication, so that the floor has more personalization.
A kind of Novel outdoor bamboo floor that provides according to the utility model, the floor one-shot forming, do not need to scribe separately surface pattern, do not need separately brushing water proof anti-corrosive paint, greatly reduce the cost of producing and using, saved cost of labor, technique is simple first mate's degree, has simultaneously great environment protection significance.
Description of drawings:
Fig. 1: the making schematic diagram on the Novel outdoor bamboo floor that provides according to the utility model;
Fig. 2: the partial enlarged drawing of A part among Fig. 1;
Fig. 3: the metal cope match-plate pattern schematic diagram among Fig. 1;
Fig. 4: the partial enlarged drawing of the C part among Fig. 3;
Fig. 5: the metal lower bolster schematic diagram among Fig. 1;
Fig. 6: the partial enlarged drawing of the B part among Fig. 5;
Fig. 7: by a kind of Novel outdoor bamboo floor schematic diagram that provides by the utility model.
Fig. 8: the partial enlarged drawing of D part among Fig. 7.
The specific embodiment
Embodiment 1: referring to Fig. 1-9, it is that 1.15 grams/three-dimensional centimetre, specification are the outdoor bamboo floor of 2600*1290*21.5 (unit: centimetre) that the client needs density, according to calculating, draw required bamboo wood material consumption, comprehensive practical factor, inventory is 85 kilograms, the first step, the bamboo wood material of employing after overvoltage is analysed is as raw material, described bamboo wood material is carried out dipping process, carry out again drying and process, make the moisture content of bamboo wood material reach 15%, wherein, glue adopts phenolic resin; Second step, the metal lower bolster 2 that Stainless Steel is made is installed on the soffit 4 of workbench of the charger in the hot press, be shaped with regularly arranged groove in metal lower bolster 2 surface pressure, channel shaped becomes solid grain, lay Zhang San's poly cyanamid wear-resistant immersion paper 6 on metal lower bolster 2 surfaces, the bamboo wood material 7 of first step gained is placed on the described metal lower bolster 2; On the upper surface 3 of the workbench of the charger in hot press, fixing metal cope match-plate pattern 1, be provided with ripple dress decorative pattern at metal cope match-plate pattern rule of surface, form solid grain, be fixed with Zhang San's poly cyanamid wear-resistant immersion paper 5 on the surface of metal cope match-plate pattern 1, the 3rd step moved into hot press with the workbench soffit that is loaded with the bamboo wood material, and is vertically opposite with upper surface; The 4th step, open hot press, to suppress and high-temperature molding technique, then release, the demoulding are shifted out hot press with the upper and lower surface of moulding with the bamboo floor of solid grain; Concrete steps are: when first hot press being led to vapour and being warming up to 80-100 ℃ the bamboo wood material is moved into hot press, and upper surface and the soffit of workbench is vertically opposite, and improve the interior pressure of hot press to 5-10MPa, 100～120 ℃ of insulations 5-20 minute; Improve again the interior pressure to 14 of hot press～23MPa, heat up simultaneously, insulation is 20-30 minute in the time of 130～160 ℃, then closed, be about to the bolster pitch smaller of hot press until by the thickness of Product Process requirement, kept 15～25 minutes, carry out again water-cooled cooling, the floor is through above-mentioned compacting and high-temperature molding technique, curing molding, pressure decreased in the hot press to normal pressure and temperature, is separated from the bamboo floor with cope match-plate pattern, at last hot press is shifted out on the bamboo floor of moulding, the bamboo floor that obtains has top layer and sandwich layer, sandwich layer is the floor main body, and the top layer is one deck corrugated solid grain, and the anticorrosive coat surface is formed with solid grain, in the present embodiment, the upper and lower surface of outdoor flooring all forms solid grain, and upper and lower surface has melamine wear-resistant immersion ply of paper 9 and 10, is bamboo wood material 7 for the floor main body in the middle of the melamine wear-resistant immersion ply of paper 9 and 10; Also can remove in the metal form, melamine wear-resistant immersion paper wherein can only arrange on a surface or two surfaces do not arrange, then in the upper and lower surface of the finished product on floor, just only have a surface that solid grain is arranged, do not have melamine wear-resistant immersion ply of paper or only have a surface that melamine wear-resistant immersion ply of paper is arranged, the floor main body is first by abundant impregnation, the then integral layer by forming behind the heat pressing process by the bamboo wood material of analysing through overvoltage.
Embodiment 2: it is that 1.15 grams/three-dimensional centimetre, specification are the outdoor bamboo floor of 2600*1290*21.5 (unit: centimetre) that the client needs density, according to calculating, draw required bamboo wood material consumption, comprehensive practical factor, inventory is 85 kilograms, the first step, the bamboo wood material of employing after overvoltage is analysed carries out dipping process as raw material to described bamboo wood material, carrying out drying processes again, make the moisture content of bamboo wood material reach 15%, wherein, glue adopts phenolic resin; Second step, a metal form is installed on the soffit 4 of workbench of the charger in the hot press, suppress the customized monogram of client that is formed by groove at template surface, monogram forms solid grain, lay Zhang San's poly cyanamid wear-resistant immersion paper on the metal form surface, then the bamboo wood material with first step gained is placed on the described metal form, namely on the melamine wear-resistant immersion paper; The 3rd step, first a metal form is installed on the upper surface of workbench of hot press, the solid grain that the groove of the surperficial regular arrangement of described metal form forms, and then the workbench soffit that will be loaded with the bamboo wood material moves into hot press, vertically opposite with upper surface; The 4th step, open hot press, to suppress and high-temperature molding technique, then release, the demoulding are shifted out hot press with the bamboo floor that has one deck viscose glue with solid grain surface and surface of moulding; Concrete steps are: when first hot press being led to vapour and being warming up to 80-100 ℃ the bamboo wood material is moved into hot press, and upper surface and the soffit of workbench is vertically opposite, and improve the interior pressure of hot press to 5-10MPa, 100～120 ℃ of insulations 5-20 minute; Improve again the interior pressure to 14 of hot press～23MPa, heat up simultaneously, insulation is 20-30 minute in the time of 130～160 ℃, then closed and kept 15～25 minutes, carry out again water-cooled cooling, the floor is through above-mentioned compacting and high-temperature molding technique, curing molding, with the pressure decreased in the hot press to normal pressure and temperature, cope match-plate pattern is separated from the bamboo floor, at last hot press is shifted out on the bamboo floor of moulding, the bamboo floor that obtains has top layer and sandwich layer, sandwich layer is the floor main body, the top layer is the anticorrosive coat that one deck melamine wear-resistant immersion paper and viscose glue form, and the anticorrosive coat surface is formed with the solid grain of monogram pattern, and the soffit on floor is formed with the solid grain that regularly arranged groove forms, the floor main body is first by abundant impregnation, the then integral layer by forming behind the heat pressing process by the bamboo wood material of analysing through overvoltage.
Embodiment 3: be the solid grain of the rose pattern that formed by groove on the metal form on the soffit of the workbench of hot press, other implementation contents as described in Example 2.
Embodiment 4: be the solid grain that is made up by the Chinese character that groove forms on the metal form on the soffit of the workbench of hot press, other implementation contents as described in Example 2.
Above-described embodiment is only for illustrating the usefulness of the utility model; and be not to be to restriction of the present utility model, the those of ordinary skill in relevant field, on this basis; numerous variations and improvement project be can also make, and spirit of the present utility model and protection domain do not broken away from.In claims of the present utility model, wish to have comprised to meet the utility model essence and scope all changes and improvement project in one's power.
Claims (9)
1. Novel outdoor bamboo floor, it is characterized in that: described bamboo floor comprises top layer and the sandwich layer of once-forming, described sandwich layer is the floor main body, described top layer is anticorrosive coat, described anticorrosive coat surface is formed with the solid grain that is formed by groove, and described anticorrosive coat comprises upper epidermis at least.
2. a kind of Novel outdoor bamboo according to claim 1 floor, it is characterized in that: described top layer also comprises lower top layer.
3. a kind of Novel outdoor bamboo according to claim 2 floor, it is characterized in that: the spacing of the groove of the formation solid grain on the described lower top layer is greater than the spacing that forms the groove of solid grain on the upper epidermis.
4. a kind of Novel outdoor bamboo according to claim 1 floor is characterized in that: the integral layer that described floor main body is comprised of the bamboo wood of analysing through overvoltage and viscose glue.
5. the described a kind of Novel outdoor bamboo of any one floor according to claim 1-4, it is characterized in that: described anticorrosive coat is an adhesive-layer.
6. a kind of Novel outdoor bamboo according to claim 3 floor, it is characterized in that: described solid grain is regularly arranged groove.
7. a kind of Novel outdoor bamboo according to claim 3 floor is characterized in that: the three-dimensional picture of described solid grain for being formed by groove.
8. the described a kind of Novel outdoor bamboo of any one floor according to claim 3, it is characterized in that: described anticorrosive coat is melamine wear-resistant immersion ply of paper.
9. a kind of Novel outdoor bamboo according to claim 8 floor, it is characterized in that: described solid grain is regularly arranged groove, or the three-dimensional picture that is formed by groove.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220024883 CN202672610U (en) | 2012-01-19 | 2012-01-19 | Novel outdoor bamboo floor |
| PCT/CN2012/072201 WO2013107086A1 (en) | 2012-01-19 | 2012-03-12 | Novel outdoor bamboo flooring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220024883 CN202672610U (en) | 2012-01-19 | 2012-01-19 | Novel outdoor bamboo floor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202672610U true CN202672610U (en) | 2013-01-16 |
Family
ID=47493520
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220024883 Expired - Fee Related CN202672610U (en) | 2012-01-19 | 2012-01-19 | Novel outdoor bamboo floor |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN202672610U (en) |
| WO (1) | WO2013107086A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106427073A (en) * | 2016-07-14 | 2017-02-22 | 周小平 | Improved waterproof board |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1281789A (en) * | 1999-08-21 | 2001-01-31 | 湖南绥港人造板有限公司 | Bamboo, wood and plastics composite container floor and its production method |
| WO2005021256A1 (en) * | 2003-08-28 | 2005-03-10 | Solutek Pty Ltd | Laminated board and method of making laminated board |
| CN2806638Y (en) * | 2005-12-30 | 2006-08-16 | 叶宝荣 | Skidproof floor |
| CN102275200B (en) * | 2011-06-22 | 2015-07-29 | 浙江永裕竹业股份有限公司 | A kind of manufacture method of bamboo-fiber composite section |
-
2012
- 2012-01-19 CN CN 201220024883 patent/CN202672610U/en not_active Expired - Fee Related
- 2012-03-12 WO PCT/CN2012/072201 patent/WO2013107086A1/en active Application Filing
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106427073A (en) * | 2016-07-14 | 2017-02-22 | 周小平 | Improved waterproof board |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2013107086A1 (en) | 2013-07-25 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130116 Termination date: 20200119 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |