CN202670872U - Large-diameter film rewinder - Google Patents

Large-diameter film rewinder Download PDF

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CN202670872U
CN202670872U CN201220291508.8U CN201220291508U CN202670872U CN 202670872 U CN202670872 U CN 202670872U CN 201220291508 U CN201220291508 U CN 201220291508U CN 202670872 U CN202670872 U CN 202670872U
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unwinding
shaft
support plates
utility
film rewinding
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余健伟
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

本实用新型提供一种大直径薄膜复卷机,它包括有机座以及分别安装在该机座上的放卷机构、纠偏机构、收卷机构,其中,所述的放卷机构、纠偏机构、收卷机构是顺着薄膜放卷方向依次紧密排列,并且它们之间依次配合同步工作。本实用新型在采用了上述方案后,其最大优点在于本实用新型动作平稳、高效,且重要的是其卷取直径可达1.5米左右,这相比现在技术,本实用新型可以满足0.8米以上的薄膜复卷需求,生产效率高。

Figure 201220291508

The utility model provides a large-diameter film rewinding machine, which includes an organic base and an unwinding mechanism, a deviation correcting mechanism, and a winding mechanism respectively installed on the machine base, wherein the unwinding mechanism, the deviation correcting mechanism, the winding The roll mechanism is closely arranged in sequence along the film unwinding direction, and they work synchronously in sequence. After the utility model adopts the above scheme, its biggest advantage is that the utility model operates smoothly and efficiently, and the most important thing is that its coiling diameter can reach about 1.5 meters. Compared with the current technology, the utility model can meet the requirements of more than 0.8 meters. Film rewinding demand, high production efficiency.

Figure 201220291508

Description

一种大直径薄膜复卷机A large diameter film rewinding machine

技术领域 technical field

本实用新型涉及薄膜生产设备的技术领域,尤其是指一种大直径薄膜复卷机。 The utility model relates to the technical field of film production equipment, in particular to a large-diameter film rewinder.

背景技术 Background technique

目前,现有市场上的薄膜复卷机只有卷取直径0.8米以下的机型,这对于现在大直径的薄膜复卷(0.8米以上)需求,已不能满足其生产需要。因此,现在伴随机电一体化的发展,如何制造出一台可满足0.8米以上卷取直径的薄膜复卷机,成为研究人员急待解决的问题。 At present, the film rewinding machines on the existing market only have models with a winding diameter of less than 0.8 meters, which cannot meet the production needs of the current large-diameter film rewinding (above 0.8 meters). Therefore, with the development of mechatronics, how to manufacture a film rewinder that can meet the winding diameter of 0.8 meters or more has become an urgent problem for researchers to solve.

发明内容 Contents of the invention

本实用新型的目的在于克服现有技术的不足,提供一种设计合理可靠、动作平稳、高效的大直径薄膜复卷机。 The purpose of the utility model is to overcome the deficiencies of the prior art and provide a large-diameter film rewinder with reasonable and reliable design, stable operation and high efficiency.

为实现上述目的,本实用新型所提供的技术方案为:一种大直径薄膜复卷机,它包括有机座以及分别安装在该机座上的放卷机构、纠偏机构、收卷机构,其中,所述的放卷机构、纠偏机构、收卷机构是顺着薄膜放卷方向依次紧密排列,并且它们之间依次配合同步工作。 In order to achieve the above purpose, the technical solution provided by the utility model is: a large-diameter film rewinding machine, which includes an organic base and an unwinding mechanism, a deviation correction mechanism, and a winding mechanism respectively installed on the machine base, wherein, The unwinding mechanism, deviation correcting mechanism, and winding mechanism are closely arranged successively along the film unwinding direction, and they cooperate and work synchronously in sequence.

所述的放卷机构包括有彼此对置的两支承板、放卷转轴、制动器,其中,所述的放卷转轴对应设在两支承板之间,且分别与该两支承板相接,同时,制动器对应设在该放卷转轴的端部。 The unwinding mechanism includes two support plates facing each other, an unwinding shaft, and a brake, wherein the unwinding shaft is correspondingly arranged between the two support plates, and is respectively connected to the two support plates, and at the same time , The brake is correspondingly located at the end of the unwinding shaft.

所述的纠偏机构包括有彼此对置的两侧板、过渡轴、胶辊、传感器,其中,所述的两侧板之间通过多根连接柱连接,同时,过渡轴和胶辊彼此平行地设在该两侧板之间,且分别与该两侧板相接;所述胶辊位于两侧板的上部,同时,在该胶辊的端部下方对应安装有一传感器;所述过渡轴有多根位于胶辊的下方两侧,且相互对称。 The deviation correction mechanism includes opposite side plates, transition shafts, rubber rollers, and sensors, wherein the two side plates are connected by a plurality of connecting columns, and at the same time, the transition shaft and the rubber rollers are parallel to each other. It is arranged between the two side plates and connected to the two side plates respectively; the rubber roller is located on the upper part of the two side plates, and at the same time, a sensor is correspondingly installed under the end of the rubber roller; the transition shaft has A plurality of rollers are located on both sides below the rubber roller, and are symmetrical to each other.

所述的收卷机构包括有彼此对置的两支撑板、收卷转轴、电机,其中,所述的收卷转轴对应设在两支撑板之间,且分别与该两支撑板相接,同时,该收卷转轴通过同步轮和同步带与电机相接,由该电机驱动旋转。 The rewinding mechanism includes two support plates facing each other, a rewinding shaft, and a motor, wherein the rewinding shaft is correspondingly arranged between the two support plates, and is respectively connected to the two support plates, and at the same time , the rewinding shaft is connected to the motor through a synchronous wheel and a synchronous belt, and is driven to rotate by the motor.

所述支承板的一侧对应设置有摆动架。 One side of the support plate is correspondingly provided with a swing frame.

所述侧板上安装有电眼,并且,该电眼对应设在过渡轴的上方。 An electric eye is installed on the side plate, and the electric eye is correspondingly arranged above the transition axis.

本实用新型在采用了上述方案后,其最大优点在于本实用新型动作平稳、高效,且重要的是其卷取直径可达1.5米左右,这相比现在技术,本实用新型可以满足0.8米以上的薄膜复卷需求,生产效率高。 After the utility model adopts the above scheme, its biggest advantage is that the utility model operates smoothly and efficiently, and the most important thing is that its coiling diameter can reach about 1.5 meters. Compared with the current technology, the utility model can meet the requirements of more than 0.8 meters. Film rewinding demand, high production efficiency.

附图说明 Description of drawings

图1为本实用新型的示意图。 Fig. 1 is the schematic diagram of the utility model.

具体实施方式 Detailed ways

下面结合具体实施例对本实用新型作进一步说明。 Below in conjunction with specific embodiment the utility model is further described.

参见附图1所示,本实施例所述的大直径薄膜复卷机,它包括有机座1以及分别安装在该机座1上的放卷机构2、纠偏机构3、收卷机构4,其中,本实施例所述的放卷机构2、纠偏机构3、收卷机构4是顺着薄膜放卷方向依次紧密排列,并且它们之间依次配合同步工作。本实施例所述的放卷机构2包括有彼此对置的两支承板5、放卷转轴6、制动器7,其中,所述的放卷转轴6对应设在两支承板5之间,且分别与该两支承板5相接,同时,制动器7对应设在该放卷转轴6的端部,用于调节放卷张力和停止之用;另外,本实施例所述支承板5的一侧对应设置有摆动架18,使得支承板5可通过摆动架18平移。本实施例所述的纠偏机构3包括有彼此对置的两侧板8、过渡轴9、胶辊10、传感器11,其中,所述的两侧板8之间通过四根连接柱12连接,同时,过渡轴9和胶辊10彼此平行地设在该两侧板8之间,且分别与该两侧板8相接;所述胶辊10位于两侧板8的上部,同时,在该胶辊10的端部下方对应安装有一传感器11;所述过渡轴9有多根位于胶辊10的下方两侧,且相互对称,同时,本实施例在一侧过渡轴9的上方对应设置有一电眼19,用于检测薄膜是否跑偏。本实施例所述收卷机构3包括有彼此对置的两支撑板13、收卷转轴14、电机15,其中,所述两支撑板13的形状均为L型,其一端与机座1固定相接,其另一端与相应的侧板8边缘固定相接,收卷转轴14对应设在两支撑板13之间,且分别与该两支撑板13相接,同时,该收卷转轴14通过同步轮16和同步带17与电机15相接,由该电机15驱动旋转。在采用以上方案后,工作时,薄膜20在电机15的带动在首先经放卷机构2进行放卷,之后放卷后的薄膜20依次经纠偏机构3的前端过渡轴9、胶辊10、后端过渡轴9的纠偏后,最终由收卷机构4进行收卷,完成薄膜20的复卷过程。总之,综上所述,本实用新型通过放卷机构2、纠偏机构3、收卷机构4间的有序配合,使得其动作平稳可靠,效率高,并且最为重要的是本实用新型的卷取直径可达1.5米左右,这相比现在技术,本实用新型可以满足0.8米以上的薄膜复卷需求,能为企业带来巨大的经济效益,值得推广。 Referring to shown in accompanying drawing 1, the large-diameter film rewinding machine described in the present embodiment, it comprises organic base 1 and the unwinding mechanism 2 that is installed on this support 1 respectively, correcting mechanism 3, winding mechanism 4, wherein , the unwinding mechanism 2, the deviation correcting mechanism 3, and the winding mechanism 4 described in this embodiment are closely arranged successively along the film unwinding direction, and they cooperate and work synchronously in sequence. The unwinding mechanism 2 described in this embodiment includes two support plates 5 facing each other, an unwinding shaft 6, and a brake 7, wherein the unwinding shaft 6 is correspondingly arranged between the two support plates 5, and respectively It is connected to the two support plates 5, and at the same time, the brake 7 is correspondingly arranged at the end of the unwinding shaft 6 for adjusting the unwinding tension and stopping; in addition, one side of the support plate 5 in this embodiment corresponds to A swing frame 18 is provided so that the support plate 5 can be translated by the swing frame 18 . The deviation correcting mechanism 3 described in this embodiment includes opposite side plates 8, transition shafts 9, rubber rollers 10, and sensors 11, wherein the two side plates 8 are connected by four connecting columns 12, At the same time, the transition shaft 9 and the rubber roller 10 are arranged between the two side plates 8 parallel to each other, and are connected to the two side plates 8 respectively; A sensor 11 is correspondingly installed under the end of the rubber roller 10; there are multiple transition shafts 9 located on both sides below the rubber roller 10, and they are symmetrical to each other. Electric eye 19 is used to detect whether the film is off-track. The winding mechanism 3 in this embodiment includes two supporting plates 13 facing each other, a winding shaft 14, and a motor 15, wherein the two supporting plates 13 are L-shaped, and one end thereof is fixed to the base 1 The other end is fixedly connected to the edge of the corresponding side plate 8, and the winding shaft 14 is correspondingly arranged between the two support plates 13, and is respectively connected to the two support plates 13. At the same time, the winding shaft 14 passes through The synchronous pulley 16 and the synchronous belt 17 are connected to the motor 15 and driven to rotate by the motor 15 . After adopting the above scheme, when working, the film 20 is driven by the motor 15 to unwind firstly through the unwinding mechanism 2, and then the unrolled film 20 passes through the front end transition shaft 9, the rubber roller 10, and the rear end of the deviation correction mechanism 3 in turn. After the deflection correction of the transition shaft 9 at the end, the winding mechanism 4 finally performs winding to complete the rewinding process of the film 20 . In short, in summary, the utility model through the orderly cooperation between the unwinding mechanism 2, the deviation correcting mechanism 3, and the winding mechanism 4 makes its action stable and reliable, and the efficiency is high, and the most important thing is the coiling mechanism of the utility model. The diameter can reach about 1.5 meters. Compared with the current technology, the utility model can meet the film rewinding requirements of more than 0.8 meters, and can bring huge economic benefits to enterprises, which is worth popularizing.

以上所述之实施例子只为本实用新型之较佳实施例,并非以此限制本实用新型的实施范围,故凡依本实用新型之形状、原理所作的变化,均应涵盖在本实用新型的保护范围内。 The implementation examples described above are only preferred embodiments of the present utility model, and are not intended to limit the scope of implementation of the present utility model, so all changes made according to the shape and principle of the present utility model should be covered by the scope of the present utility model. within the scope of protection.

Claims (6)

1.一种大直径薄膜复卷机,其特征在于:它包括有机座(1)以及分别安装在该机座(1)上的放卷机构(2)、纠偏机构(3)、收卷机构(4),其中,所述的放卷机构(2)、纠偏机构(3)、收卷机构(4)是顺着薄膜放卷方向依次紧密排列,并且它们之间依次配合同步工作。 1. A large-diameter film rewinding machine, characterized in that it includes an organic base (1) and an unwinding mechanism (2), a deviation-correcting mechanism (3), and a winding mechanism respectively installed on the machine base (1). (4), wherein, the unwinding mechanism (2), the deviation correcting mechanism (3), and the winding mechanism (4) are closely arranged in sequence along the film unwinding direction, and they cooperate and work synchronously in sequence. 2.根据权利要求1所述的一种大直径薄膜复卷机,其特征在于:所述的放卷机构(2)包括有彼此对置的两支承板(5)、放卷转轴(6)、制动器(7),其中,所述的放卷转轴(6)对应设在两支承板(5)之间,且分别与该两支承板(5)相接,同时,制动器(7)对应设在该放卷转轴(6)的端部。 2. A large-diameter film rewinding machine according to claim 1, characterized in that: the unwinding mechanism (2) includes two support plates (5) facing each other, an unwinding shaft (6) . The brake (7), wherein, the unwinding shaft (6) is correspondingly arranged between the two support plates (5), and is connected to the two support plates (5) respectively. At the same time, the brake (7) is correspondingly arranged At the end of the unwinding shaft (6). 3.根据权利要求1所述的一种大直径薄膜复卷机,其特征在于:所述的纠偏机构(3)包括有彼此对置的两侧板(8)、过渡轴(9)、胶辊(10)、传感器(11),其中,所述的两侧板(8)之间通过多根连接柱(12)连接,同时,过渡轴(9)和胶辊(10)彼此平行地设在该两侧板(8)之间,且分别与该两侧板(8)相接;所述胶辊(10)位于两侧板(8)的上部,同时,在该胶辊(10)的端部下方对应安装有一传感器(11);所述过渡轴(9)有多根位于胶辊(10)的下方两侧,且相互对称。 3. A large-diameter film rewinding machine according to claim 1, characterized in that: the correction mechanism (3) includes two side plates (8) opposite to each other, a transition shaft (9), glue Roller (10), sensor (11), wherein, the two side plates (8) are connected by a plurality of connecting columns (12), and at the same time, the transition shaft (9) and the rubber roller (10) are arranged parallel to each other Between the two side plates (8), and respectively connected to the two side plates (8); the rubber roller (10) is located on the upper part of the two side plates (8), and at the same time, A sensor (11) is correspondingly installed under the end of the rubber roller (10); multiple transition shafts (9) are located on both sides of the bottom of the rubber roller (10) and are symmetrical to each other. 4.根据权利要求1所述的一种大直径薄膜复卷机,其特征在于:所述的收卷机构(3)包括有彼此对置的两支撑板(13)、收卷转轴(14)、电机(15),其中,所述的收卷转轴(14)对应设在两支撑板(13)之间,且分别与该两支撑板(13)相接,同时,该收卷转轴(14)通过同步轮(16)和同步带(17)与电机(15)相接,由该电机(15)驱动旋转。 4. A large-diameter film rewinding machine according to claim 1, characterized in that: the rewinding mechanism (3) includes two support plates (13) facing each other, a rewinding shaft (14) . The motor (15), wherein, the rewinding shaft (14) is correspondingly arranged between the two support plates (13), and is respectively connected to the two support plates (13). At the same time, the rewinding shaft (14) ) is connected with the motor (15) through the synchronous wheel (16) and the synchronous belt (17), and is driven to rotate by the motor (15). 5.根据权利要求2所述的一种大直径薄膜复卷机,其特征在于:所述支承板(5)的一侧对应设置有摆动架(18)。 5. A large-diameter film rewinding machine according to claim 2, characterized in that: one side of the support plate (5) is correspondingly provided with a swing frame (18). 6.根据权利要求3所述的一种大直径薄膜复卷机,其特征在于:所述侧板(8)上安装有电眼(19),并且,该电眼(19)对应设在过渡轴(9)的上方。 6. A large-diameter film rewinding machine according to claim 3, characterized in that: an electric eye (19) is installed on the side plate (8), and the electric eye (19) is correspondingly arranged on the transition shaft ( 9) above.
CN201220291508.8U 2012-06-20 2012-06-20 Large-diameter film rewinder Expired - Fee Related CN202670872U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104260552A (en) * 2014-09-29 2015-01-07 瑞安市海燕印刷包装机械有限公司 Automatic correcting mechanism for vertical film laminator
CN107686021A (en) * 2017-09-18 2018-02-13 张家港爱铝铝箔科技有限公司 A kind of semi-automatic high speed winder of aluminium foil preservative film

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104260552A (en) * 2014-09-29 2015-01-07 瑞安市海燕印刷包装机械有限公司 Automatic correcting mechanism for vertical film laminator
CN107686021A (en) * 2017-09-18 2018-02-13 张家港爱铝铝箔科技有限公司 A kind of semi-automatic high speed winder of aluminium foil preservative film

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