Ultra thin LED lamp bar weld jig
Technical field
The utility model relates to a kind of ultra thin LED lamp bar weld jig, belongs to LED display manufacturing technology field.
Background technology
The LED curtain wall display screen has been widely used in the multiple occasions such as external wall of building, show window.Because market demand, light transmission have become the important references factor of selecting the LED curtain wall display screen.For improving light transmission, can increase pixel interval, perhaps reduce the printed board width.But, increase pixel interval and can make display screen definition degradation, lose more than gain; Even and if the printed board width tapers to Limiting Level, still can occupy no small area, affect printing opacity.
Find through retrieval, Granted publication number discloses respectively a kind of high transparency LED display module for the Chinese utility model patent of CN201622784U and CN201684556U, mainly be by watching printed board the mode of direction of visual lines to install to be parallel to, make simultaneously the light-emitting area of LED luminous tube vertical with printed board, form ultra thin LED lamp bar, thereby greatly reduce printed board to the blocking of light, significantly improve light transmission.
But, because this ultra thin LED lamp bar structure is unique, can't use existing frock implement scale production.
The utility model content
Technical problem to be solved in the utility model is: the problem for prior art exists, a kind of ultra thin LED lamp bar weld jig is proposed, and design for ultra thin LED lamp bar design feature specially, guarantee to realize the large-scale production of ultra thin LED lamp bar.
The technical scheme that the utility model solves the problems of the technologies described above is as follows: a kind of ultra thin LED lamp bar weld jig, comprise spacing supporting plate, and it is characterized in that, described spacing supporting plate is polygon; The outward flange of described spacing supporting plate extends the positive stop lug boss that surrounds groove to supporting plate the same side; Be mounted with in the described groove in order to clamp and LED lamp bar printed board that spacing supporting plate is vertical and with the clamping device of the LED lamp bar luminous tube that this printed board is electrically connected and light-emitting area is vertical with printed board, described clamping device is involuted by the two halves fastener; After the described anchor clamps assembling, described two halves fastener contacts with described groove inwall near the outward flange of described groove inwall, forms the space of clamping LED lamp bar printed board and LED lamp bar luminous tube between the described two halves fastener.
After adopting said structure, at spacing time of spacing supporting plate, the involutory clamping printed board of two halves fastener and luminous tube are convenient to put into crest welder and are automatically implemented welding, guarantee to realize the large-scale production of ultra thin LED lamp bar.
The utility model further improves: described two halves fastener comprises respectively the substrate parallel with spacing supporting plate, described each substrate extends towards printed board near the outward flange of LED lamp bar printed board and is intervally arranged and the convex tendon parallel with spacing supporting plate, described each convex tendon is towards extending the boss vertical with spacing supporting plate away from the direction of spacing supporting plate, described each boss is mounted with the top board that connects adjacent lands away from the side of supporting plate, described each top board has respectively the some depressions that match with corresponding LED lamp bar luminous tube towards the side of printed board; Surround respectively the weld pass between adjacent convex tendon on described each substrate, boss and the corresponding top board; After the described anchor clamps assembling, described substrate contacts with described groove inwall near the outward flange of described groove inwall, and the convex tendon of described two halves fastener, boss, top board are combined respectively the space that forms clamping LED lamp bar printed board and LED lamp bar luminous tube mutually.
After adopting this structure, if make above-mentioned parts mutually involutory contact-making surface keep smooth and can realize effective clamping perpendicular to supporting plate, guarantee the validity of anchor clamps; In addition, the weld pass of reservation can be guaranteed at crest welder successful implementation automatic welding.
The utility model further improves: also be mounted with one group on the described spacing supporting plate in order to compress the card article of two halves fastener.Can fix half fastener like this, guarantee that further automatic welding implements smoothly.
The utility model further improves: described card article is several fonts; After the described anchor clamps assembling, described card article one end is fixedly connected with the positive stop lug boss of spacing supporting plate respectively, and the described card article other end contacts with the top board of corresponding half fastener respectively.The card article elasticity of this structure is strong, can firmly fix half fastener.
The utility model further improves again: the contacted position of described card article and top board is circumferentially with packing ring.Can avoid half fastener that weares and teares like this.
The utility model designs for ultra thin LED lamp bar design feature specially, guarantees to realize the large-scale production of ultra thin LED lamp bar; In addition, the utility model is simple and compact for structure, and building block is less, and is with low cost, is easy to realize.
Description of drawings
Fig. 1 is the structural representation of the utility model embodiment.
Fig. 2 is the side view of Fig. 1 embodiment.
Fig. 3 is the top view of Fig. 1 embodiment.
Fig. 4 is the exploded perspective view of Fig. 1 embodiment.
Fig. 5 is the a-quadrant enlarged drawing of Fig. 4.
Fig. 6 is the exploded perspective view of another angle of Fig. 1 embodiment.
Fig. 7 is the B regional enlarged drawing of Fig. 6.
The specific embodiment
With reference to the accompanying drawings and in conjunction with the embodiments the utility model is described in further detail.But the utility model is not limited to given example.
Embodiment
The ultra thin LED lamp bar weld jig of the present embodiment such as Fig. 1 are to shown in Figure 7, comprise that the spacing supporting plate 1 of rectangle (also can select other polygon as required, such as triangle, pentagon, irregular quadrilateral etc.), spacing supporting plate 1 outward flange extends positive stop lug boss 1-1 to supporting plate 1 the same side, and positive stop lug boss 1-1 surrounds groove 1-2; LED lamp bar comprises printed board 4-1, is electrically connected with the light-emitting area luminous tube 4-2 vertical with printed board on the printed board 4-1.
Be mounted with in the groove 1-2 of supporting plate 1 in order to clamp the LED lamp bar printed board 4-1 vertical with spacing supporting plate 1 and the clamping device of LED lamp bar luminous tube 4-2; After the anchor clamps assembling, the clamping device bottom outer edge contacts with groove 1-2 inwall.This has just formed simple and effective position limiting structure, and need not the adjustment precision during use can accurately locate.
Particularly, clamping device is by two halves fastener 2-1,2-2 involutes, half fastener 2-1,2-2 comprises respectively the substrate 3-1 parallel with spacing supporting plate 1,3-2, substrate 3-1,3-2 extends towards printed board 4-1 respectively near the outward flange of LED lamp bar printed board 4-1 and equidistantly arranges and the convex tendon 5-1 parallel with spacing supporting plate 1,5-2, convex tendon 5-1,5-2 is respectively towards extend the boss 6-1 vertical with spacing supporting plate 1 away from the direction of spacing supporting plate 1,6-2, boss 6-1,6-2 is mounted with the top board 7-1 that connects adjacent lands away from the side of supporting plate 1,7-2, top board 7-1,7-2 has respectively the some depressions 8 that match with corresponding LED lamp bar luminous tube 4-2 towards the side of printed board 4-1; Surround respectively weld pass 11 between adjacent convex tendon on the substrate, boss and the corresponding top board.
After the anchor clamps assembling, substrate 3-1,3-2 contact with groove 1-2 inwall near the outward flange of supporting plate groove 1-2 inwall; The convex tendon 5-1 of half fastener 2-1, boss 6-1, top board 7-1 are mutually involutory with convex tendon 5-2, boss 6-2, the top board 7-2 of half fastener 2-2 respectively, jointly form the space of clamping LED lamp bar printed board 4-1 and LED lamp bar luminous tube 4-2.After adopting such structure, as long as the mutual involutory side of the above-mentioned parts of two halves fastener keeps smooth and can realize effective clamping perpendicular to supporting plate, guarantee the validity of anchor clamps.
Also be mounted with one group on the supporting plate 1 in order to compress the metal card article 9 of half fastener 2-1,2-2, card article 9 is several fonts; After the assembling, card article 9 one ends are fixedly connected with the positive stop lug boss 1-1 of supporting plate 1 through securing member, and card article 9 other ends contact with top board 7-1, the 7-2 of half fastener 2-1,2-2, and elastic like this card article is about to half fastener and is pressed in the supporting plate groove; Card article 9 is circumferentially with rubber washer 10, half fastener of avoiding wearing and tearing with the contacted position of top board 7-1,7-2.
During use, with the two halves fastener printed board and the luminous tube of ultra thin LED lamp bar are clamped first, put into together again the supporting plate groove, then compress half fastener with card article, namely finish the front assembling process of weldering.Then, whole anchor clamps are placed on the conveyer belt of crest welder, send into crest welder: first apply scaling powder by the weld pass of applying device by anchor clamps to printed board, enter afterwards the preheating zone preheating and make the scaling powder activation, enter at last the crest groove and implement wave-soldering; After cooling, the two halves fastener of anchor clamps is separately taken out welding good printed board and luminous tube, namely obtain ultra thin LED lamp bar, can directly be installed on the LED glass curtain wall, or the shell of packing into becomes independent used lamp bar product.
Compared with prior art, the present embodiment anchor clamps design for ultra thin LED lamp bar design feature specially, guarantee to realize the large-scale production of ultra thin LED lamp bar; In addition, the present embodiment clamp structure is simply compact, and building block is less, and is with low cost, is easy to realize.
In addition to the implementation, the utility model can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of the utility model requirement.