CN202667731U - Drilling secondary work feeder of maglev rail machining machine - Google Patents
Drilling secondary work feeder of maglev rail machining machine Download PDFInfo
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- 238000005553 drilling Methods 0.000 title claims abstract description 57
- 238000003754 machining Methods 0.000 title abstract description 4
- 238000005520 cutting process Methods 0.000 claims abstract description 21
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Abstract
Description
技术领域 technical field
本实用新型涉及一种磁悬浮轨道加工机床,尤其涉及应用于该机床中的钻孔进给装置。 The utility model relates to a magnetic levitation track processing machine tool, in particular to a drilling feeding device used in the machine tool. the
背景技术 Background technique
随着科技的发展,利用清洁磁能的磁悬浮列车以其高速、舒适、经济环保的优越性能已得到国家多方面高度重视并有大力推广的趋势,市场前景十分广阔。在磁悬浮列车系统中与列车相配套的车轨是必不可少的组成部分。为实现对车轨上的安装孔及其它孔进行钻削加工,设置于磁悬浮轨道加工机床上的钻孔进给装置是必不可少的。在通用机床上的钻孔进给装置其主要包括横移架,连接于横移架上的丝杠,固定于升降体上与丝杠螺母相连的具有单独动力的钻孔机构,钻孔机构在丝杠带动下可随丝杠螺母一起作沿丝杠轴线的轴向进给运动,而对孔的钻削则由安装于钻孔机构主轴上的钻头来实现的。这种通用机床上的钻孔进给装置虽能实现对普通工件上孔的钻削,但若将该通用机床上的钻孔进给装置直接用于磁悬浮轨道加工机床上,因单支磁悬浮车轨其外形窄长(实际车轨长度达十几米,宽度仅为三十厘米左右),在磁悬浮轨道加工机床上对车轨的安装孔及其它孔进行钻削加工时,为保证钻削的稳定性,则就应运用夹具在磁悬浮轨道加工机床中的工作平台上对车轨进行多点装夹。而夹具自身又具有一定高度 ,工作过程中当钻削夹具附近孔时,夹具往往会与钻孔进给装置发生碰撞干涉,使钻孔切削进给受阻。这样不但会造成丝杠和丝杠螺母的损坏,而且会产生钻头接触不到车轨表面不能形对车轨的钻孔加工,或产生钻头不能穿透车轨的现象,存在生产易受阻、工作不流畅的缺陷。而在生产过程中解决上述问题的办法只能是通过人工对夹具进行不断的挪移,使夹具避开钻孔进给装置,存在操作繁锁、使用不方便的缺陷。显然这种通用机床上的钻孔进给装置若不加以改进是难以应用于磁悬浮轨道加工机床上的。 With the development of science and technology, the maglev train using clean magnetic energy has been highly valued by the country and has a tendency to be vigorously promoted due to its high-speed, comfortable, economical and environmentally friendly superior performance. The market prospect is very broad. In the maglev train system, the track matched with the train is an indispensable part. In order to realize the drilling of mounting holes and other holes on the vehicle rail, a drilling feed device arranged on the magnetic levitation track processing machine tool is indispensable. The drilling feeding device on a general-purpose machine tool mainly includes a traversing frame, a screw connected to the traversing frame, and a drilling mechanism with independent power that is fixed on the lifting body and connected with the screw nut. Driven by the screw, the screw nut can be fed axially along the axis of the screw, and the drilling of the hole is realized by the drill installed on the main shaft of the drilling mechanism. Though the drilling feeding device on this general machine tool can realize the drilling of the hole on the common workpiece, if the drilling feeding device on the general machine tool is directly used on the magnetic levitation track processing machine tool, because the single magnetic levitation car The shape of the rail is narrow and long (the actual length of the rail is more than ten meters, and the width is only about 30 centimeters). Therefore, the fixture should be used for multi-point clamping of the track on the working platform of the magnetic levitation track processing machine tool. And the jig itself has a certain height. When drilling holes near the jig during work, the jig often collides with the drilling feed device and interferes with the drilling and cutting feed. This will not only cause damage to the lead screw and the lead screw nut, but also cause the drill bit to not touch the surface of the rail and cannot form the drilling process on the rail, or the phenomenon that the drill bit cannot penetrate the rail. Not smooth defect. And the way to solve the above problems in the production process can only be to manually move the clamps continuously, so that the clamps avoid the drilling feed device, which has the defects of complicated operation and inconvenient use. Obviously, if the drilling feeding device on this general-purpose machine tool is not improved, it is difficult to be applied to the magnetic levitation track processing machine tool. the
实用新型内容 Utility model content
针对现有技术不足,本实用新型所要解决的技术问题是提供一种磁悬浮轨道加工机钻孔二级进给装置,它不仅能实现连续顺畅地钻削工作,而且操作简单,使用方便。 Aiming at the deficiencies of the existing technology, the technical problem to be solved by the utility model is to provide a secondary feeding device for drilling of a magnetic levitation track processing machine, which can not only realize continuous and smooth drilling work, but also is easy to operate and easy to use. the
为解决上述技术问题,本实用新型的磁悬浮轨道加工机钻孔二级进给装置包括横移架,连接于横移架上的升降机构,与升降机构相连的升降体和与升降机构相传动连接的升降驱动源,在所述升降体上相固定连接着钻孔进给装置,该钻孔进给装置上相传动连接着切削电机。 In order to solve the above-mentioned technical problems, the secondary feeding device for the drilling of the magnetic levitation track processing machine of the utility model includes a traversing frame, a lifting mechanism connected to the traversing frame, a lifting body connected with the lifting mechanism and a transmission connection with the lifting mechanism. The lifting drive source is fixedly connected to the drilling feeding device on the lifting body, and the drilling feeding device is connected to the cutting motor through phase transmission. the
采用上述结构后,由于将升降机构连接于横移架上,将升降体连接在升降机构上,且在升降机构上相传动连接着升降驱动源,则通过升降驱动源可驱动升降机构动作,从而带动升降体作一定行程的升降运动,即实现了对钻孔工作中的首级进给。将钻孔进给装置固定连接于升降体上,则实现了钻孔进给装置能随升降体一道作钻孔工作中的首级进给,而钻孔进给装置自身的工作进给则构成整个钻孔工作中的二级进给。钻孔工作过程中,可先通过首级进给将钻孔进给装置移至夹具上方,保证钻孔进给装置与夹具间有一定的距离,而后通过相传动连接于钻孔进给装置上的钻孔驱动装置(即切削电机)提供钻孔动力,而钻孔进给装置上自身工作进给机构则完成钻孔的工作进给,即二级进给。这样在整个钻孔过程中就不会发生钻孔进给装置与夹具的碰撞,有效避免了原先单级进给所存在的生产易受阻、工作不流畅的缺陷,不仅具有能实现连续顺畅地进行钻削工作,而且不需人工对夹具进行挪移,具有操作简单,使用方便的优点。 After the above structure is adopted, since the lifting mechanism is connected to the traverse frame, the lifting body is connected to the lifting mechanism, and the lifting drive source is connected to the lifting mechanism by phase transmission, the lifting mechanism can be driven by the lifting driving source, thereby Drive the lifting body to make a certain stroke of lifting movement, which realizes the first stage feeding in the drilling work. The drilling feeding device is fixedly connected to the lifting body, so that the drilling feeding device can be used together with the lifting body for the first stage feeding in the drilling work, and the working feed of the drilling feeding device itself constitutes Secondary feed throughout the drilling job. During the drilling process, the drilling feeding device can be moved to the top of the fixture through the first stage feed to ensure a certain distance between the drilling feeding device and the fixture, and then connected to the drilling feeding device through phase transmission The drilling driving device (that is, the cutting motor) provides the drilling power, and the working feeding mechanism on the drilling feeding device completes the working feeding of the drilling, that is, the secondary feeding. In this way, there will be no collision between the drilling feed device and the fixture during the entire drilling process, which effectively avoids the defects of easy production blockage and unsmooth work that existed in the original single-stage feed, and not only has the ability to realize continuous and smooth drilling. Drilling work, and no need to manually move the fixture, has the advantages of simple operation and convenient use. the
本实用新型的一种优选实施方式是,所述升降机构包含丝杠及丝杠螺母,丝杠螺母相螺旋连接于丝杠上。运用丝杠及丝杠螺母作为升降进给传动机构,具有结构简单,易于实施的优点。 A preferred embodiment of the present utility model is that the lifting mechanism includes a lead screw and a lead screw nut, and the lead screw nut is screw-connected to the lead screw. Using the lead screw and the lead screw nut as the lifting and feeding transmission mechanism has the advantages of simple structure and easy implementation. the
附图说明 Description of drawings
下面结合附图和具体实施方式对本实用新型的磁悬浮轨道加工机钻孔二级进给装置作进一步说明。 The secondary feeding device for drilling of the magnetic levitation track processing machine of the utility model will be further described below in conjunction with the accompanying drawings and specific embodiments. the
图1是本实用新型的磁悬浮轨道加工机钻孔二级进给装置一种具体实施方式的工作结构示意图。 Fig. 1 is a schematic diagram of the working structure of a specific embodiment of the drilling secondary feed device of the magnetic levitation track processing machine of the present invention. the
图中,1-首级主动轮,2-升降驱动源,3-传动带,4-丝杠,5-从动轮,6-压盖,7-转动上轴座,8-丝杠螺母,9-升降体,10-切削电机,11-竖直滑块,12-切削主动带轮,13-切削电机座,14-切削传动带,15-液压动力头, 16-动力头座,17-钻头,18-转动下轴座,19-竖直导轨,20-水平导轨,21-水平滑块,22-横移架,23-机体横架。 In the figure, 1-first-stage driving wheel, 2-lifting drive source, 3-transmission belt, 4-lead screw, 5-driven wheel, 6-gland, 7-rotating upper shaft seat, 8-lead screw nut, 9- Lifting body, 10-cutting motor, 11-vertical slider, 12-cutting driving pulley, 13-cutting motor base, 14-cutting transmission belt, 15-hydraulic power head, 16-power head seat, 17-drill bit, 18 -Rotate the lower shaft seat, 19-vertical guide rail, 20-horizontal guide rail, 21-horizontal slide block, 22-transverse frame, 23-body horizontal frame. the
具体实施方式 Detailed ways
在图示的磁悬浮轨道加工机钻孔二级进给装置中, 在机体横架23上通过水平导轨20和水平滑块21相滑动连接着横移架22 ,在该横移架22的顶部内侧安装着升降驱动源2,所述升降驱动源2为伺服电机,在该伺服电机的输出轴端相固定安装着首级主动轮1,在该横移架22顶面所设置内孔中安装着转动上轴座7,该转动上轴座7内安装着一对角接触球轴承,转动上轴座7上设置着压盖6,该压盖6起着对角接触球轴承进行轴向限位的作用,丝杠4上部轴颈穿过角接触球轴承及压盖6内孔并向外延伸,并通过锁紧螺母可转动地连接于转动上轴座7内,该处锁紧螺母限制了丝杠4的轴向窜动,在丝杠4上部延伸处轴颈上相固定连接着从动轮5,该从动轮5通过传动带3与首级主动轮1相传动连接,从动轮5、首级主动轮1均为同步带轮,与同步带轮相对应该上述传动带3为同步带,运用同步带进行传动的方式具有传动扭矩大、传动平稳、噪音低的优点。丝杠4下部轴颈穿过设置于转动下轴座18内的轴承内孔,该转动下轴座18与转动上轴座7同轴线设置且固定安装于横移架22竖直方向侧面上,该横移架22竖直方向侧面上还相平行安装着两竖直导轨19,该两竖直导轨19相对于丝杠4呈对称布置。在升降体9顶面上固定安装着丝杠螺母8,丝杠螺母8通过其内部的螺旋槽与丝杠4相螺旋连接。在升降体9竖直方向一侧侧面上设置着两排竖直滑块11,每排竖直滑块11数量均为两只,该两排竖直滑块11均与对应的竖直导轨19相配对,这样在丝杠4带动下,通过丝杠螺母8作用升降体9就可获得一定行程的升降,即实现了对钻孔作业的首级进给。工作时通过首级进给可将升降体9移动并保持在夹具上方,保证升降体9不与夹具相碰。在升降体9竖直方向另一侧侧面下部通过动力头座16相固定连接着钻孔进给装置,所述钻孔进给装置为液压动力头15,该液压动力头15主轴为内外层滑榫套式连接,该主轴的外层固定套上相固定连接着传动带轮,在内层主轴轴端内孔中设置着钻头18,内层滑套在液压动力头15自身内部所设置的液压系统作用下可作一定行程的进给滑移,实现了钻孔时的二级进给。通过二级进给可使首级进给得以延续,保证了对车轨上各孔加工时的连续性和流畅性。在升降体9竖直方向另一侧侧面上部通过切削电机座13可调节地安装着切削电机10,该切削电机10为变频电机,运用变频电机具有输出切削转矩恒定、切削速度无级可调的优点,在所述变频电机的输出轴端相固定连接着切削主动带轮12,该切削主动带轮12通过切削传动带14与液压动力头15相传动连接,该切削主动带轮12及液压动力头15上所设置传动带轮均为同步带轮,相应地切削传动带14为同步带,运用同步带进行传动的方式具有传动扭矩大、传动平稳、噪音低的优点。
In the secondary feeding device for drilling of the magnetic levitation track processing machine shown in the figure, the
操作时,通过控制升降驱动源2,使升降体9移至夹具上方,保证升降体9与夹具间有一定的距离,这样就完成了首级进给,而后通过控制变频电机的转速,使液压动力头15获得所需的切削转速,通过控制与液压动力头15内部所设置液压控制系统相连的外部油路,以获得钻头17钻孔时的工作进给。整个操作过程简单方便,连续流畅。 During operation, by controlling the lifting drive source 2, the lifting body 9 is moved to the top of the fixture to ensure a certain distance between the lifting body 9 and the fixture, thus completing the first-stage feed, and then controlling the speed of the variable frequency motor to make the hydraulic pressure The power head 15 obtains the required cutting speed, and controls the external oil circuit connected to the hydraulic control system inside the hydraulic power head 15 to obtain the working feed when the drill bit 17 is drilling. The whole operation process is simple and convenient, continuous and smooth. the
上述仅仅举出本实用新型加工机钻孔二级进给装置的一些优选实施方式,但不限于此,在不违背本实用新型基本原理的情况下,还可作若干变换和改进。例如,对升降驱动源的选用不仅限伺服电机,亦可为步进电机;对切削电机的选择也不仅限为变频电机,亦可为伺服电机,如此等等。只要是在本实用新型基础上所作的任何相似机构的更改,均视为落入本实用新型的保护范围。 The above are just some preferred implementations of the secondary feeding device for drilling of the processing machine of the present invention, but are not limited thereto. Without violating the basic principles of the present invention, some transformations and improvements can also be made. For example, the selection of the lifting drive source is not limited to servo motors, but also stepping motors; the selection of cutting motors is not limited to frequency conversion motors, but also servo motors, and so on. As long as any modification of similar mechanism is made on the basis of the utility model, it is considered to fall into the protection scope of the utility model. the
Claims (5)
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| CN201220060572.5U CN202667731U (en) | 2012-02-23 | 2012-02-23 | Drilling secondary work feeder of maglev rail machining machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106994529A (en) * | 2016-01-22 | 2017-08-01 | 波音公司 | track drilling system and associated method and apparatus |
| CN112936323A (en) * | 2021-02-03 | 2021-06-11 | 四川九洲电器集团有限责任公司 | Gripping device and method |
| CN113500476A (en) * | 2021-07-27 | 2021-10-15 | 四川深北电路科技有限公司 | Outer end face polishing device and method for ceramic mixed-compression integrated circuit board |
| CN116689829A (en) * | 2023-03-08 | 2023-09-05 | 太原蓉远建筑装修装饰有限公司 | Manufacturing and drilling method of automatic clamping feed drilling device |
-
2012
- 2012-02-23 CN CN201220060572.5U patent/CN202667731U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106994529A (en) * | 2016-01-22 | 2017-08-01 | 波音公司 | track drilling system and associated method and apparatus |
| CN106994529B (en) * | 2016-01-22 | 2020-09-11 | 波音公司 | Orbital drilling system and associated method and apparatus |
| CN112936323A (en) * | 2021-02-03 | 2021-06-11 | 四川九洲电器集团有限责任公司 | Gripping device and method |
| CN113500476A (en) * | 2021-07-27 | 2021-10-15 | 四川深北电路科技有限公司 | Outer end face polishing device and method for ceramic mixed-compression integrated circuit board |
| CN116689829A (en) * | 2023-03-08 | 2023-09-05 | 太原蓉远建筑装修装饰有限公司 | Manufacturing and drilling method of automatic clamping feed drilling device |
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