CN202667520U - Lubricating device before forging and pressing capable of avoiding metal part carbon deposit - Google Patents
Lubricating device before forging and pressing capable of avoiding metal part carbon deposit Download PDFInfo
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- CN202667520U CN202667520U CN 201220065818 CN201220065818U CN202667520U CN 202667520 U CN202667520 U CN 202667520U CN 201220065818 CN201220065818 CN 201220065818 CN 201220065818 U CN201220065818 U CN 201220065818U CN 202667520 U CN202667520 U CN 202667520U
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Abstract
The utility model discloses a lubricating device before forging and pressing capable of avoiding metal part carbon deposit, belongs to the metal surface treatment technology, and relates to the lubricating technology before forging and pressing. The lubricating device before forging and pressing capable of avoiding metal part carbon deposit is characterized in that the lubricating device comprises a saponification liquid spray device, a liquid removal device, a drying device and a rotating locating device, and further comprises a workpiece conveying mechanism. The workpiece is clamped by the workpiece conveying device to move and penetrate through all the devices arranged in the whole process in progressive mode. A saponification liquid heating device is further arranged inside the saponification spray device. Through the lubricating device, parts do not need lubricating oil during the mould forging and pressing, the energy consumption is reduced, the air pollution caused by lampblack in a producing department, a phenomenon of the carbon deposit forming on the parts can be eradicated effectively, and therefore the process of washing greasy dirt and depositing carbon of the parts in a follow-up process can be avoided.
Description
Technical field
Belong to metal surface treatment technology, forging technology field; Exactly relate to the front lubrication technology of forging industry mold forging and pressing.
Background technology
[0002] metal parts in order to reduce workpiece to the probability of damage of mould, must be coated lubricating oil at workpiece when mold forges and presses.But the friction in the forging and pressing process between workpiece and the mould can produce high temperature, causes the lubricating oil charing and be retained in surface of the work to consist of carbon deposit.At present, carbon deposit remains a cleaning difficult problem in the world.And lubricating oil is a large amount of oil smoke of meeting volatilization in carbonization process, pollutes the environment in workshop, affects the workman healthy.
Summary of the invention
The utility model provide a kind of can removing carbon and oil smoke, again can be before a kind of forging and pressing of avoiding the metal parts carbon deposit that automatic production line uses lubricating arrangement.
The technical scheme that the utility model is taked:
A kind of front lubricating arrangement of forging and pressing of avoiding the metal parts carbon deposit, described lubricating arrangement has the workpiece transmission mechanism, and the saponification liquor spray equipment is set in the spray chamber, with compressed-air actuated pumping device, hot-air drying device, and form with the rotary positioning apparatus of lift cylinder and oscillating cylinder; Its scheme is: the workpiece that is made of metal parts in the clamping of workpiece transmission mechanism, and step-by-step movement moves to run through finishes these set devices of whole technological process; Described these devices are to be to substitute these set devices of lubricating oil in the forging and pressing by saponification liquor for finishing technological process, and described saponification liquor spray equipment also has a saponification liquor heater in it.
After implementing the utility model, part is in mold forging and pressing process, do not use lubricating oil, reduce energy resource consumption, avoided oil smoke to produce air pollution in the workshop, and can effectively eradicate the phenomenon that forms carbon deposit at part, so that part is avoided cleaning greasy dirt and carbon deposit with cleaning agent in subsequent technique.
Description of drawings
Fig. 1. saponification machine general arrangement front elevational schematic
Fig. 2. saponification machine general arrangement schematic top plan view
Fig. 3. saponification machine general arrangement schematic side view
Fig. 4. saponification liquor heater schematic diagram
The Handling device schematic diagram 1 of Fig. 5-1.
The Handling device schematic diagram 2 of Fig. 5-2.
The pumping device schematic diagram 1 of Fig. 6-1.
The pumping device schematic diagram 2 of Fig. 6-2.
The liquid drawing device schematic diagram 1 of Fig. 7-1.
The liquid drawing device schematic diagram 2 of Fig. 7-2.
The liquid drawing device schematic diagram 3 of Fig. 7-3.
The liquid drawing device schematic diagram 4 of Fig. 7-4..
The specific embodiment
Now the utility model is described in further detail by reference to the accompanying drawings
A kind of front lubricating arrangement of forging and pressing of avoiding the metal parts carbon deposit, described lubricating arrangement has workpiece transmission mechanism 2, the spray chamber 3 interior saponification liquor spray equipments 4 that arrange, with compressed-air actuated pumping device 5, hot-air drying device 6, and form with the rotary positioning apparatus 7 of lift cylinder and oscillating cylinder; Its formation is: the workpiece 1 that is made of metal parts in 2 clampings of workpiece transmission mechanism, and step-by-step movement moves to run through finishes these set devices of whole technological process; Described saponification liquor spray equipment 4 also has a saponification liquor heater 53 in it.
Described metal parts is the workpiece 1 that is made of metal shape such as consists of without the goblet shape part on chassis, without the chassis tallboy, and the periphery of rim of a cup cross section such as circle, inner chamber is inscribed polygon, there is a vertical long handle at a cup center, the end.
Described workpiece transmission mechanism 2 is chain type sealing conveyer belts, chain 9 and chain 10 synchro-meshings are on sprocket wheel 11, sprocket wheel 12 and sprocket wheel 13 sprocket wheels 14, sprocket wheel 12 and sprocket wheel 14 are installed on the line shaft 15, sprocket wheel 11 and sprocket wheel 13 are installed on the driven shaft 16, line shaft 15 1 end installation shaft bearings 17, other end installation shaft bearing 18 is also passed bearing block 18 and is linked to each other with drive unit 19; Drive unit 19 is installed on the base plate 20, and base plate 20 is installed on the frame 21; Each installation shaft bearing 22 of driven shaft 16 two ends and bearing block 23, bearing block 22 links to each other with stretcher 24, and bearing block 23 links to each other with stretcher 25, and stretcher 24 and stretcher 25 are installed on the frame 21; Working plate 8 two ends are screwed on respectively on chain 9 and the chain 10, screw togather the collar 77 on two groups of holes 6 on the working plate 8, press the one by one workpiece 1 of moving station of pitch, are inserted in the collar 77; Described drive unit 19 has presses the rotating mechanism that station is set pitch; Transmission mechanism 2 has the on demand working plate of installation sleeve number of rings amount; Transmission mechanism to the station that workpiece provides is successively: feeding station 26, prepare station 27,28,29,30 before the saponification, preparation station 42 before saponification station 31,32,33,34,35,36,37,38,39,40,41, the drawing liquid, drawing liquid station 43,44, Drying station 45,46,47,48,49, the preparation station 50 before the location, location station 51, what follow is that this installs last station, also is that metal parts 1 is the start bit 52 of Forging Technology blanking.
Described saponification liquor heater 53 is tanks 54, the double-decker that tank 54 bottoms are made of heat conduction steel plate 55 and thermal insulation plate 56, saponification liquor on the heat conduction steel plate 55, be full of hot water between heat conduction steel plate 55 and the thermal insulation plate 56 and the electric heating tube 57 to water heating as heat exchanger is arranged, there is liquid reserve tank 58 one side of tank 54, the double-decker that liquid reserve tank 58 bottoms have heat conduction steel plate 55 and thermal insulation plate 56 to consist of, saponification liquor on the heat conduction steel plate 55, the electric heating tube 57 that is full of hot water between heat conduction steel plate 55 and the thermal insulation plate 56 and shares with water tank 54, storage tank 58 has overflow baffle 78 with the middle part that tank 54 is pressed close to, and overflow baffle 78 1 sides communicate with the delivery port 59 of tank 54 sides; Apopore 83 above water pump 82 water sucking mouths and the liquid reserve tank 58 heat conduction steel plates 55 links to each other, and pump outlet links to each other with spray equipment; Along being buckled on the frame 21, liquid reserve tank 58 is made into one with tank 54 on the tank 54, and liquid reserve tank 58 bottom thermal insulation sheet materials 56 are shelved on the frame 21.
Described pumping device is a hollow pipe 60, hollow pipe 60 contacts an end engrail 61 with liquid, the other end is inserted in the through hole 80 in the flow guide sleeve 62, flow guide sleeve two ends 63 and 64 place's welded seals, flow guide sleeve 62 through holes 80 inwalls have groove 65, and through hole 66 is arranged between groove and tube wall, are welding a female adapter 67 at through hole 66 places, female union 67 joins with the external compression air hose, in 4 holes 68 that vertically have even distribution to communicate with groove 65 of flow guide sleeve 62 tube walls; Near the seal welding male connector 69 all around of hole 68 end tube walls, male connector 69 is connected with reservoir 58 by flexible pipe 70 at flow guide sleeve 62; Flow guide sleeve 62 is inserted in the endoporus 81 of ring flange 71, and female union 67 rests on the ring flange 71; Ring flange 71 is screwed on the installing plate 72,4 ring flanges 71 are installed on the installing plate 72 altogether, installing plate 72 middle parts are connected with cylinder 79, cylinder 79 is installed on the frame 21, installing plate 72 two ends respectively are screwed on slide block 73 and the slide block 74, slide block 73 and slide block 74 are enclosed within respectively on slide rail 75 and the slide rail 76, and slide rail 75 and slide rail 76 are screwed on the frame 21.
Claims (5)
1. lubricating arrangement before the forging and pressing of avoiding the metal parts carbon deposit, described lubricating arrangement has workpiece transmission mechanism (2), saponification liquor spray equipment (4) is set in the spray chamber (3), with compressed-air actuated pumping device (5), hot-air drying device (6), and form with the rotary positioning apparatus (7) of lift cylinder and oscillating cylinder; It is characterized in that: the workpiece (1) that is made of metal parts in workpiece transmission mechanism (2) clamping, and described saponification liquor spray equipment (4) also has a saponification liquor heater (53) in it.
2. lubricating arrangement before a kind of forging and pressing of avoiding the metal parts carbon deposit according to claim 1, it is characterized in that: described metal parts is the workpiece (1) that is made of metal shape such as consists of without the goblet shape part on chassis, without the chassis tallboy, the periphery of rim of a cup cross section such as circle, inner chamber is inscribed polygon, and there is a vertical long handle at cup center, the end.
3. lubricating arrangement before a kind of forging and pressing of avoiding the metal parts carbon deposit according to claim 1, it is characterized in that: described workpiece transmission mechanism (2) is chain type sealing conveyer belt, chain (9) and chain (10) synchro-meshing are in sprocket wheel (11), on sprocket wheel (12) and sprocket wheel (13) sprocket wheel (14), sprocket wheel (12) and sprocket wheel (14) are installed on the line shaft (15), sprocket wheel (11) and sprocket wheel (13) are installed on the driven shaft (16), line shaft (15) one end installation shaft bearings (17), other end installation shaft bearing (18) is also passed bearing block (18) and is linked to each other with drive unit (19); Drive unit (19) is installed on the base plate (20), and base plate (20) is installed on the frame (21); Each installation shaft bearing (22) of driven shaft (16) two ends and bearing block (23), bearing block (22) links to each other with stretcher (24), bearing block (23) links to each other with stretcher (25), and stretcher (24) and stretcher (25) are installed on the frame (21); Working plate (8) two ends are screwed on respectively on chain (9) and the chain (10), screw togather the collar (77) on two groups of holes (6) on the working plate (8), press the one by one workpiece of moving station (1) of pitch, be inserted in the collar (77); Described drive unit (19) has presses the rotating mechanism that station is set pitch; Transmission mechanism (2) has the on demand working plate of installation sleeve number of rings amount; Transmission mechanism to the station that workpiece provides is successively: feeding station (26), prepare station (27 before the saponification, 28,29,30), saponification station (31,32,33,34,35,36,37,38,39,40,41), preparation station (42) before the drawing liquid, drawing liquid station (43,44), Drying station (45,46,47,48,49), preparation station (50) before the location, location station (51), what follow is that this installs last station, also is that metal parts (1) is the start bit (52) of Forging Technology blanking.
4. lubricating arrangement before a kind of forging and pressing of avoiding the metal parts carbon deposit according to claim 1, it is characterized in that: described saponification liquor heater (53) is a tank (54), the double-decker that tank (54) bottom is made of heat conduction steel plate (55) and thermal insulation plate (56), the heat conduction steel plate is saponification liquor on (55), be full of hot water between heat conduction steel plate (55) and the thermal insulation plate (56) and the electric heating tube (57) to water heating as heat exchanger is arranged, there is liquid reserve tank (58) one side of tank (54), the double-decker that liquid reserve tank (58) bottom has heat conduction steel plate (55) and thermal insulation plate (56) to consist of, the heat conduction steel plate is saponification liquor on (55), the electric heating tube (57) that is full of hot water between heat conduction steel plate (55) and the thermal insulation plate (56) and shares with water tank (54), storage tank (58) has overflow baffle (78) with the middle part that tank (54) is pressed close to, and overflow baffle (78) one sides communicate with the delivery port (59) of tank (54) side; Apopore (83) above water pump (82) water sucking mouth and liquid reserve tank (58) the heat conduction steel plate (55) links to each other, and pump outlet links to each other with spray equipment; Tank (54) is upper, and liquid reserve tank (58) is made into one with tank (54) along being buckled on the frame (21), and liquid reserve tank (58) bottom thermal insulation sheet material (56) is shelved on the frame (21).
5. pumping device according to claim 1 (5) is a hollow pipe (60), hollow pipe (60) contacts an end engrail (61) with liquid, the other end is inserted in the through hole (80) in the flow guide sleeve (62), welded seal is located in flow guide sleeve two ends (63) and (64), flow guide sleeve (62) through hole (80) inwall has groove (65), through hole (66) is arranged between groove and tube wall, locate welding a female adapter (67) at through hole (66), female union (67) joins with the external compression air hose, in 4 holes (68) that vertically have even distribution to communicate with groove (65) of flow guide sleeve (62) tube wall; Near the seal welding male connector (69) all around of end, hole (68) tube wall, male connector (69) is connected with reservoir (58) by flexible pipe (70) at flow guide sleeve (62); Flow guide sleeve (62) is inserted in the endoporus (81) of ring flange (71), and female union (67) rests on the ring flange (71); Ring flange (71) is screwed on the installing plate (72), 4 ring flanges (71) are installed on the installing plate (72) altogether, installing plate (72) middle part is connected with cylinder (79), cylinder (79) is installed on the frame (21), installing plate (72) two ends respectively are screwed on slide block (73) and the slide block (74), slide block (73) and slide block (74) are enclosed within respectively on slide rail (75) and the slide rail (76), and slide rail (75) and slide rail (76) are screwed on the frame (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220065818 CN202667520U (en) | 2012-02-27 | 2012-02-27 | Lubricating device before forging and pressing capable of avoiding metal part carbon deposit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220065818 CN202667520U (en) | 2012-02-27 | 2012-02-27 | Lubricating device before forging and pressing capable of avoiding metal part carbon deposit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202667520U true CN202667520U (en) | 2013-01-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220065818 Withdrawn - After Issue CN202667520U (en) | 2012-02-27 | 2012-02-27 | Lubricating device before forging and pressing capable of avoiding metal part carbon deposit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202667520U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102581184A (en) * | 2012-02-27 | 2012-07-18 | 上海明兴开城超音波科技有限公司 | Forging pre-lubrication process for preventing metal part from gathering carbon and production device |
-
2012
- 2012-02-27 CN CN 201220065818 patent/CN202667520U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102581184A (en) * | 2012-02-27 | 2012-07-18 | 上海明兴开城超音波科技有限公司 | Forging pre-lubrication process for preventing metal part from gathering carbon and production device |
| CN102581184B (en) * | 2012-02-27 | 2014-10-22 | 上海明兴开城超音波科技有限公司 | Forging pre-lubrication process for preventing metal part from gathering carbon and production device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130116 Effective date of abandoning: 20141022 |
|
| RGAV | Abandon patent right to avoid regrant |