CN202660483U - Light-emitting diode (LED) lamp mixing equipment - Google Patents
Light-emitting diode (LED) lamp mixing equipment Download PDFInfo
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- CN202660483U CN202660483U CN 201220176053 CN201220176053U CN202660483U CN 202660483 U CN202660483 U CN 202660483U CN 201220176053 CN201220176053 CN 201220176053 CN 201220176053 U CN201220176053 U CN 201220176053U CN 202660483 U CN202660483 U CN 202660483U
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Abstract
The utility model relates to light-emitting diode (LED) lamp mixing equipment. By the LED lamp mixing equipment, the problems that the efficiency is low caused by artificial lamp fixing, the uniform mixing efficiency differs from man to man, LED lamps are easily damaged, a large number of materials cannot be processed by equipment which adopts a stirring mode, and the LED lamps are easily damaged are solved. The lamp mixing equipment comprises a support main body, wherein a uniform mixing funnel is arranged on the upper part of the support main body; an equal dividing funnel group consisting of a plurality of equal dividing funnels is arranged below the uniform mixing funnel; a conveyor belt is arranged below the equal dividing funnel group; an elevator is arranged on one side of the support main body; and a material rotating box is arranged on the elevator and is next to one end of the conveyor belt. The LED lamp mixing equipment has the advantages that the lamp mixing efficiency is high, and more LED lamp materials can be processed through one step; the uniform mixing funnel and the equal dividing funnels are adopted to ensure that the LED materials are randomly and uniformly mixed, and the mixing effect is controllable; and damages such as ink falling, phenylpropanolamine breaking, lamp base deformation and the like to the LED lamps are avoided.
Description
Technical field
The utility model relates to a kind of LED display base components production and assembly technical field, especially relates to the mixed lamp apparatus of large, the mixed lamp efficient of a kind of mixed lamp amount LED high, that avoid the LED lamp to sustain damage.
Background technology
As everyone knows, LED display is comprised of the huge LED lamp of quantity, after the LED lamp combination that makes different colours, different parameters, can reach best display effect, need first the LED lamp to be mixed, reach equiblibrium mass distribution to the LED lamp on the LED display in parameters such as brightness, wavelength, luminous flux, magnitudes of voltage.
At present, mixed lamp technique in the industry mainly adopts artificial mode, be that operating personnel complete antistatic packaging paper, electrostatic ring, antistatic gloves have been worn, turn on ion blower ready LED lamp is poured in the different glue basins on request, the height that the LED lamp is piled up generally can not surpass 2/3 of the glue basin degree of depth; Then with the hands the LED lamp in the glue basin is held in both hands in another glue basin, and the LED lamp is uniformly dispersed, more even for the LED lamp is mixed, can only adopt the mode of gently spilling, repeat above-mentioned action and generally be no less than 6 times, could substantially mix the LED lamp.But this kind hybrid mode efficient is low, drops into manpower large, take the 10kk material as example, approximately needs 30-40 people, and the time of mixed lamp is generally at 4-6 hour; Manually granularity, frequency, the quantity of mixed lamp are difficult to be consistent in addition, the uniformity of mixed lamp is difficult to improve, if wherein the some people gimmick is improper, can cause bulk material to mix inhomogeneous, but also easily the lamp base of LED lamp is distorted, the surface of LED lamp is scratched.
The mode that the mixed lamp of employing equipment is also arranged in the industry, this mixed lamp apparatus generally are material to be done as a whole, adopt churned mechanically mode.But such equipment has some shortcomings, can only mix the material about 300K, to quantity huge as more than the 10KK material can not process, the mode that adopt to stir is easily damaged the LED lamp, produces the defectives such as China ink, PPA unfilled corner, lamp base distortion.Be 201020584052.5 such as the patent No., name is called the Chinese utility model patent of mixed lamp machine, and it comprises the cylinder of motor driving rotation, the cylinder horizontal positioned, inner wall of rotary drum is provided with a plurality of projections, during work, and drum rotating, LED lamp in the cylinder and then rotates, when the rotation of LED lamp approached to cylinder top annex, ability fell automatically owing to Action of Gravity Field, falls to contact with the cylinder internal projection randomly in the process, projection scatter the LED lamp, reaches the purpose of mixing the LED lamp.But this equipment has adopted churned mechanically mode exactly, just has above-mentioned shortcoming, can't process quantity huge material, easily damage the LED lamp, produce the defectives such as China ink, PPA unfilled corner, lamp base distortion.
Summary of the invention
The utility model mainly is the problem that solves that the efficient that artificial mixed lamp brings in the prior art is low, Blending Efficiency of Blending varies with each individual, easily damages the LED lamp, and the equipment that adopts agitating mode bring can't process the large material of quantity, easily the problem of damage LED lamp provides the mixed lamp apparatus of large, the mixed lamp efficient of a kind of mixed lamp amount LED high, that avoid the LED lamp to sustain damage.
Above-mentioned technical problem of the present utility model is mainly solved by following technical proposals: a kind of LED mixes lamp apparatus, comprise rack body, be provided with the mixing funnel that can laterally slide on rack body top, below the mixing funnel, be provided with by some divide equally that funnel consists of divide equally the funnel group, divide equally the funnel group below be provided with conveyer belt, side at rack body is provided with lift, the hopper that turns that can move up and down also overturning is set on this lift, and the described hopper that turns is near conveyer belt one end.Even funnel is used for the LED lamp is evenly mixed in the utility model, the LED lamp is fallen into dividing equally in the funnel of below after by even funnel, evenly funnel is moving simultaneously, so that evenly dropping, divides equally in the funnel at each by the LED lamp, by dividing equally the funnel group LED lamp is divided equally, further the LED lamp has been carried out random evenly mixing, last LED lamp is transported to by conveyer belt and turns in the hopper.Turn hopper and rise to mixing funnel top by the ladder of upgrading, the LED lamp that will turn again in the hopper is poured the mixing funnel into, repeats operation.The mixed lamp of the utility model is controlled automatically, compares artificial mixed lamp efficient high, has saved the mixed lamp time, has reduced the labour, also so that evenly effect is controlled, has avoided personnel operation and the problem that causes lamp body scratch and printing ink to drop.The utility model is compared common mixed lamp apparatus can mix more LED lamp material, once can mix the above LED lamp material of 10KK, has greatly improved operating efficiency.In addition, the utility model need not the LED lamp is stirred, and has avoided the LED lamp is caused as falling China ink, PPA unfilled corner, lamp base distortion equivalent damage.
As a kind of preferred version, described mixing funnel comprises feeder and mixing section, described feeder upper opening, the feeder bottom is inwardly shunk and is formed the strip charging aperture, described mixing section is the rhombus shell structure, in mixing section, be parallel to charging aperture and be provided with some bumping posts, the even arrangement in a row of described bumping post, bumping post between the up-downgoing is crisscross arranged, and the row that bumping post is arranged in is successively decreased to two ends quantity gradually by the centre, the whole rhombus that forms of bumping post distributes, and mixing section upper and lower side has the strip opening, and mixing section upper end open and charging aperture are in mating connection.Mixing section is diamond-shaped body structure, bumping post is evenly distributed embarks on journey, and the bumping post between the adjacent lines is interlaced, and namely the bumping post on the adjacent lines is between two bumping posts of current line, row is consistent with the spacing between the row, forms like this structure that a Galton plate combines with reverse Galton plate.Like this so that the LED lamp that passes through spatially carries out at random, mix uniformly, and also reached in time random, mixed uniformly.Mixed dizzy not upper and lower side opening parallels with bumping post.
As a kind of preferred version, the support body that described rack body is made of cross bar and montant, two cross bars on rack body top form two one slide rails, be respectively arranged with slide block on the two side of described feeder, the mixing funnel is arranged on rack body top, slide block is connected on slide rail, be provided with drive in the rack body both upper ends thereof, drive is provided with chain, chain parallels with slide rail, also be provided with contiguous block on a feeder side adjacent with chain, described contiguous block is fixedly connected with chain.Drive is by motor-driven, and drive drives chain and rotates, and chain then drives the mixing funnel in the enterprising line slip of the slide rail of rack body.The mixing funnel can move back and forth at slide rail automatically, the LED lamp behind the mixing evenly is spilled into divides equally in the funnel.The mixing funnel has improved operating efficiency by automatically control.
As a kind of preferred version, the described funnel top of dividing equally is rectangle, divide equally funnel and link to each other to consist of side by side the square funnel group of dividing equally, the mixing subordinate end opening of dividing equally the opening on funnel top and mixing funnel is perpendicular, is provided with magnetic valve in the outlet of dividing equally funnel.The mixing subordinate end opening of dividing equally the opening on funnel top and mixing funnel is perpendicular, and this even subordinate's end opening is positioned on the intermediate connection of dividing equally funnel, and this is so that can be fallen to smoothly by the fallen LED lamp of even section and to divide equally in the funnel and can not drop out.Solenoid control is divided equally the switching of hopper outlet, and control LED lamp whereabouts flow.Open and close by control magnetic valve unification, each LED lamp of dividing equally in the funnel is divided equally, and will divide equally partially mixedly at every turn, like this LED lamp is further mixed, so that mix more even.
As a kind of preferred version, the bottom of dividing equally the funnel group is provided with two the first pipelines, two downward-sloping settings of the first pipeline, one end of two the first pipelines lays respectively at the place, two ends of dividing equally the funnel group, the other end of two the first pipelines be connected divide equally the funnel group in the middle of the place below, two the first pipelines form a downward arrow shaped structure, be provided with outlet two with the first pipeline junction, vertically be provided with the second pipeline in the described outlet of dividing equally the funnel lower end, described the second pipeline is connected on the first pipeline.The second pipeline is connected with the first pipeline, and the LED lamp enters the second pipeline by dividing equally hopper outlet after entering and dividing equally funnel, enters the first pipeline by the second pipeline, and the exit that slides at last the first pipeline drops out to finish divides equally process.LED lamp after this first pipeline and the second pipeline will be divided equally converges, this has carried out again mixed once to the LED lamp, this first pipeline and the second pipeline cushion to the conveyer belt process of dropping by dividing equally funnel the LED lamp in addition, so that the LED lamp more is difficult for being damaged.
As a kind of preferred version, described lift comprise the lift support body and vertically be arranged in the lifting body support body conveyer chain, be fixed with pedestal on the conveyer chain, the described hopper bottom-hinged that turns is on pedestal, be fixed with push rod at pedestal, the push rod front end with turn hopper and link to each other, the height of described conveyer chain is higher than the height of rack body, when turning hopper and rise to the lifting body top, turn hopper and be positioned at rack body top.It is first near being positioned at conveyer belt one end when work that this turns hopper, LED lamp after passing through mixing and dividing equally is conveyed into by conveyer belt and turns in the hopper, the LED lamp all send into turn hopper after lift work, conveyer chain drives and turns the hopper rising, the mixing funnel also slides into the end near lift under control simultaneously, just in time be positioned at like this top of mixing funnel when turning hopper and rise to the summit, push rod promotes to turn the hopper upset, and the LED lamp that will turn in the hopper is poured into again in the mixing funnel.
As a kind of preferred version, the feeder of described mixing funnel is provided with the plate that connects material on a side of lift, and the described plate that connects material is to turning up, and the plate that the connects material setting that is inclined upwardly.This plate that connects material is so that turn hopper when toppling over, and the LED lamp is difficult for being dropped out by the space that turns between hopper and the feeder.
As a kind of preferred version, be respectively arranged with stripper, the downward-sloping setting of described stripper in the bottom, place, two ends of described conveyer belt.Stripper is so that the LED lamp on the conveyer belt can fall into smoothly turns in the hopper, and the LED lamp can not dropped out by conveyer belt and the space that turns between the hopper.
A kind of LED mixes the lamp method, adopts the mixed lamp apparatus of claim 1-8 in each, may further comprise the steps:
A. the LED lamp is poured in the mixing funnel, simultaneously equipment control mixing funnel at the uniform velocity slides, and will evenly drop into through the LED lamp of mixing and divide equally in the funnel;
B. the LED lamp all fall into divide equally funnel after, equipment is controlled and is closed after some seconds are opened in the magnetic valve unification of respectively dividing equally on the funnel again, open again after waiting for some seconds, so repetitive operation, magnetic valve moves each time, tell a part and fall respectively dividing equally LED lamp in the funnel, fall on the conveyer belt converge to the outlet of the first pipeline through the second pipeline and the first pipeline after; Here mixed lamp apparatus can be set a period of time of having been started working by the mixing funnel, and this time is that the LED lamp all falls into the time of dividing equally funnel, when this time then, just carry out the magnetic valve on-off action, this time is according to mixing how much regulating of lamp inventory.
C. equipment control conveyer belt moves to turning the hopper direction, the LED lamp is sent to turn in the hopper;
After the d.LED lamp all is sent to and turns in the hopper, lift work will turn hopper and be raised to the lifting body top, and simultaneously equipment control mixing funnel slides into the end near lift, then control push rod and promote to turn hopper, turn hopper and will turn the interior LED lamp of hopper and pour into again in the mixing funnel; Preseting in the device program by a period of time after the work of mixing funnel is that the LED lamp all falls into and turns hopper.When work, need only setting-up time then, then the lift setting in motion.Here after turning hopper and being poured into the LED lamp in the mixing funnel, push rod is regained, and lift descends, and turns hopper and gets back to the origin-location, namely near conveyer belt one end.
E. the step that repeats a-d repeats 4-10 times, then controls conveyer belt oppositely mobile, and places casing at the reverse end of conveyer belt, and the LED lamp after will mixing at last all drops in the casing, finishes mixed lamp.
Therefore, the advantage that the utlity model has is: 1. mixed lamp efficient is high, once can process more LED lamp material; 2. adopt even funnel and divide equally funnel, so that the LED mixing of materials is more random, more even, and mixed effect is controlled; 3. avoided the LED lamp is caused as falling China ink, PPA unfilled corner, lamp base distortion equivalent damage.
Description of drawings
Accompanying drawing 1 is a kind of perspective view of the present utility model;
Accompanying drawing 2 is a kind of structural representations of lift in the utility model;
Accompanying drawing 3 is a kind of sectional structure schematic diagrames of mixing funnel in the utility model;
Accompanying drawing 4 is a kind of perspective view of dividing equally funnel in the utility model;
Accompanying drawing 5 is to divide equally a kind of structural representation that funnel is connected with the first pipeline, the second pipeline in the utility model.
1-rack body 2-mixing funnel 3-divides equally funnel group 4-and divides equally funnel 5-conveyer belt 6-lift 7-and turn the hopper 8-feeder 9-mixing 10-of section charging aperture 11-bumping post 12-slide rail 13-slide block 14-drive 15-chain 16-contiguous block 17-magnetic valve 18-the first pipeline 19-the second pipeline 20-lift support body 21-conveyer chain 22-pedestal 23-stripper 24-plate that connects material
The specific embodiment
Below by embodiment, and by reference to the accompanying drawings, the technical solution of the utility model is described in further detail.
Embodiment:
A kind of LED of the present embodiment mixes lamp apparatus, as shown in Figure 1, comprises rack body 1, and this rack body is built the quadra that consists of by some cross bars and montant.Be provided with mixing funnel 2 on rack body top.
The mixing funnel is made of feeder 8 and mixing section 9 two parts as shown in Figure 3, and this feeder is square, and the feeder upper opening is provided with the acclivitous plate 24 that connects material that turns up in a side of opening, and the feeder bottom is inwardly shunk and formed strip charging aperture 10; This mixing section 9 is the housing of rhombus, is respectively arranged with the strip opening at the upper and lower side of mixing section, and opening and the charging aperture 10 of mixing section upper end are in mating connection, and feeder is connected with mixing section inside.Be provided with a plurality of bumping posts 11 that are parallel to charging aperture in mixing section, the bumping post two ends are connected on the wall of mixing section both sides.Bumping post 11 even arrangement in a rows, and the bumping post of adjacent up-downgoing is crisscross arranged, the row that bumping post is arranged in is successively decreased to two ends bumping post quantity gradually by the centre, bumping post overall alignment diamondwise structure, consistent with mixing section 9 interior shapes, like this so that evenly be covered with grade post 11 in the mixing section, form the structure that a Galton plate combines with reverse Galton plate.
Two side at the feeder 8 of this mixing funnel is respectively arranged with slide block 13, two cross bars that are positioned at rack body top form slide rail 12, when the mixing funnel was installed in rack body top, this slide block was equipped with on slide rail, so that the mixing funnel is slidingly connected on the rack body.Also be provided with drive 14 in rack body 1 both upper ends thereof, drive has driven by motor, is wound with chain 15 at drive, and this chain parallels with slide rail, also is provided with contiguous block 16 on a feeder side adjacent with chain, and contiguous block is fixedly connected with chain.
Rack body below the mixing funnel be provided with by a plurality of divide equally that funnel 4 consists of divide equally funnel group 3, as shown in Figure 4, this divides equally funnel is rectangle, upper opening, the bottom is shunk and is formed outlet, divide equally funnel and be arranged side by side and form the rectangular funnel group of dividing equally, when dividing equally funnel and installing, the mixing section 9 lower ending opening shapes of dividing equally the upper opening shape of funnel and mixing funnel are perpendicular.On dividing equally the outlet of funnel, each is provided with magnetic valve 17; Such as Fig. 1 and shown in Figure 5, be provided with two the first pipelines 18 in the bottom of dividing equally the funnel group, two downward-sloping settings of the first pipeline, one end of two the first pipelines lays respectively at the place, two ends of dividing equally the funnel group, the other end of two the first pipelines be connected divide equally the funnel group in the middle of the place below, two the first pipelines form a downward arrow shaped structure, be provided with outlet two with the first pipeline junction, divide equally in the outlet of funnel 4 lower ends and vertically be connected with the second pipeline 19, the second pipeline is connected on the first pipeline, like this by dividing equally material that funnel falls through the second pipeline, dropped out by the outlet of the first pipeline at last falling into the first pipeline.
Divide equally the funnel group below be provided with conveyer belt 5, bottom, place, the two ends of conveyer belt is respectively arranged with stripper 23, the downward-sloping setting of stripper.
As depicted in figs. 1 and 2, side at rack body is provided with lift 6, lift comprise lift support body 20 and vertically be arranged in the lifting body support body conveyer chain 21, be fixed with pedestal 22 on the conveyer chain, pedestal is provided with and turns hopper 7, turns the hopper bottom-hinged on pedestal, is fixed with push rod at pedestal, the push rod front end with turn hopper and link to each other, the height of conveyer chain is higher than the height of rack body 1.When lift was not worked, this turned hopper and is positioned at foot, turned hopper near an end of conveyer belt.
Also be provided with a controller on the mixed lamp apparatus, controller is connected with conveyer chain, push rod on the motor of the motor of control drive, magnetic valve, conveyer belt, the lift respectively, and their work controller by programming Control, namely control whole mixed lamp process.
The mixed lamp method of the mixed lamp apparatus of this LED is:
Specific embodiment described herein only is to the explanation for example of the utility model spirit.The utility model person of ordinary skill in the field can make various modifications or replenishes or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present utility model or surmount the defined scope of appended claims.
Although this paper has more used rotor, the possibility of using other term do not got rid of in the terms such as stator, threading opening, cavity, driving shaft.Using these terms only is in order to describe more easily and explain essence of the present utility model; They are construed to any additional restriction all is contrary with the utility model spirit.
Claims (1)
1. a LED mixes lamp apparatus, it is characterized in that: comprise rack body (1), be provided with the mixing funnel (2) that can laterally slide on rack body top, below the mixing funnel, be provided with by some divide equally that funnel (4) consists of divide equally funnel group (3), divide equally the funnel group below be provided with conveyer belt (5), side at rack body is provided with lift (6), arrange on this lift can move up and down and overturning turn hopper (7), the described hopper that turns is near conveyer belt one end.
2. a kind of LED according to claim 1 mixes lamp apparatus, it is characterized in that described mixing funnel (2) comprises feeder (8) and mixing section (9), described feeder upper opening, the feeder bottom is inwardly shunk and is formed strip charging aperture (10), described mixing section (9) is the rhombus shell structure, in mixing section, be parallel to charging aperture and be provided with some bumping posts (11), the even arrangement in a row of described bumping post, bumping post between the up-downgoing is crisscross arranged, and the row that bumping post is arranged in is successively decreased to two ends quantity gradually by the centre, the whole rhombus that forms of bumping post distributes, and mixing section upper and lower side has the strip opening, and mixing section upper end open and charging aperture are in mating connection.
3. a kind of LED according to claim 2 mixes lamp apparatus, it is characterized in that the support body that described rack body (1) is made of cross bar and montant, two cross bars on rack body top form two one slide rails (12), be respectively arranged with slide block (13) on the two side of described feeder (8), the mixing funnel is arranged on rack body top, slide block is connected on slide rail, be provided with drive (14) in the rack body both upper ends thereof, drive is provided with chain (15), chain parallels with slide rail (12), also be provided with contiguous block (16) on a feeder side adjacent with chain, described contiguous block is fixedly connected with chain.
4. a kind of LED according to claim 2 mixes lamp apparatus, it is characterized in that described to divide equally funnel (4) top be rectangle, divide equally funnel and link to each other to consist of side by side the square funnel group of dividing equally, mixing section (9) lower ending opening of dividing equally the opening on funnel top and mixing funnel (2) is perpendicular, is provided with magnetic valve (17) in the outlet of dividing equally funnel (3).
5. according to claim 1 and 2 or the mixed lamp apparatus of 3 or 4 described a kind of LED, it is characterized in that the bottom of dividing equally the funnel group is provided with two the first pipelines (18), two downward-sloping settings of the first pipeline, one end of two the first pipelines lays respectively at the place, two ends of dividing equally the funnel group, the other end of two the first pipelines be connected divide equally the funnel group in the middle of the place below, two the first pipelines form a downward arrow shaped structure, be provided with outlet two with the first pipeline junction, vertically be provided with the second pipeline (19) in the described outlet of dividing equally funnel (4) lower end, described the second pipeline is connected on the first pipeline.
6. a kind of LED according to claim 1 mixes lamp apparatus, it is characterized in that described lift (6) comprise lift support body (20) and vertically be arranged in the lifting body support body conveyer chain (21), be fixed with pedestal (22) on the conveyer chain, described hopper (7) bottom-hinged that turns is on pedestal, be fixed with push rod at pedestal, the push rod front end with turn hopper and link to each other, the height of described conveyer chain is higher than the height of rack body (1), when turning hopper and rise to the lifting body top, turn hopper and be positioned at rack body top.
7. according to claim 2 or the mixed lamp apparatus of 3 or 4 described a kind of LED, the feeder (8) that it is characterized in that described mixing funnel (2) is provided with the plate that connects material (24) on a side of lift (6), the described plate that connects material is to turning up, and the plate that the connects material setting that is inclined upwardly.
8. according to claim 1 and 2 or the mixed lamp apparatus of 3 or 4 or 6 described a kind of LED, it is characterized in that being respectively arranged with stripper (23), the downward-sloping setting of described stripper in the bottom, place, two ends of described conveyer belt (5).
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CN 201220176053 CN202660483U (en) | 2012-04-23 | 2012-04-23 | Light-emitting diode (LED) lamp mixing equipment |
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CN 201220176053 CN202660483U (en) | 2012-04-23 | 2012-04-23 | Light-emitting diode (LED) lamp mixing equipment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102705788A (en) * | 2012-04-23 | 2012-10-03 | 浙江英特来光电科技有限公司 | LED (light emitting diode) lamp mixing device and method |
CN108016069A (en) * | 2018-01-19 | 2018-05-11 | 河南洁达环保投资有限公司 | A kind of mobile garbage leachate treatment vehicle |
-
2012
- 2012-04-23 CN CN 201220176053 patent/CN202660483U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102705788A (en) * | 2012-04-23 | 2012-10-03 | 浙江英特来光电科技有限公司 | LED (light emitting diode) lamp mixing device and method |
CN102705788B (en) * | 2012-04-23 | 2014-04-16 | 浙江英特来光电科技有限公司 | LED (light emitting diode) lamp mixing device and method |
CN108016069A (en) * | 2018-01-19 | 2018-05-11 | 河南洁达环保投资有限公司 | A kind of mobile garbage leachate treatment vehicle |
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