CN202645904U - Four-cylinder slurry pump - Google Patents

Four-cylinder slurry pump Download PDF

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Publication number
CN202645904U
CN202645904U CN2012203139370U CN201220313937U CN202645904U CN 202645904 U CN202645904 U CN 202645904U CN 2012203139370 U CN2012203139370 U CN 2012203139370U CN 201220313937 U CN201220313937 U CN 201220313937U CN 202645904 U CN202645904 U CN 202645904U
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CN
China
Prior art keywords
cylinder
pump
casing
shaft
steel ball
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Expired - Fee Related
Application number
CN2012203139370U
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Chinese (zh)
Inventor
邵丙宏
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SHANDONG ZHONGTAN MACHINERY CO Ltd
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SHANDONG ZHONGTAN MACHINERY CO Ltd
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Priority to CN2012203139370U priority Critical patent/CN202645904U/en
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Publication of CN202645904U publication Critical patent/CN202645904U/en
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Abstract

The utility model provides a four-cylinder slurry pump which comprises a pump head, a box body and a transmission mechanism installed in the box body. The pump head is connected with the box body. Four working cylinders are arranged in the box body, a piston and a crosshead are arranged in each working cylinder, and the piston and the crosshead are connected through a pull rod. A slurry absorption channel and a slurry discharge channel are arranged in the pump head and are respectively located above and below the working cylinders. A steel ball one-way valve is respectively arranged in the slurry absorption channel and the slurry discharge channel. The transmission mechanism in the box body comprises an input shaft, a variable shaft and an eccentric shaft which are in transmission through gears. Four eccentric wheels are installed on the eccentric shaft, a connection rod is installed on each eccentric wheel, and the other end of each connection rod is connected with the cross head in one working cylinder in the box body. The pump is compact in structure, small in size, light in weight, convenient to move and transport due to the fact that the total weight is 1/3 of the existing two-cylinder slurry pump, simultaneously large in output volume and stable in running and prolongs service life.

Description

Four cylinder slurry pump
Technical field
The utility model relates to a kind of four cylinder slurry pump, belongs to the slurry pump technical field.
Background technique
Slurry pump is the equipment for slurry transportation, is widely used in the engineerings such as mine, geological drilling, colliery, railway, expressway, water conservancy and hydropower, bridge, tall building, foundation stabilization.Slurry pump commonly used is piston type or plunger type, its structure comprises the pump housing and power mechanism, drives crank up by power mechanism, and bent axle drives piston again or plunger moves reciprocatingly in cylinder sleeve, under the alternating action of suction valve and expulsion valve, realize the purpose of force feed mud.Press the cylinder number classification of pump, have at present single cylinder, twin-tub, three cylinders and five cylinders etc. to plant pattern, but do not have four cylinder slurry pump.
Fig. 1 and Fig. 2 have provided the structure of existing double cylinder slip pump, comprise pump head 1, in connect 5 and power mechanism.Piston 15 is installed in the pump head 1, and is provided with slurry intake channel 2 and pulp passage 4, slurry intake channel 2 and pulp passage 4 are arranged in parallel, and both height are identical, are positioned on the same level face, are provided with one-way valve 3 on slurry intake channel 2 and the pulp passage 4.Power mechanism comprises the driving mechanism (motor not shown in FIG. in motor and the casing 8, motor, pump head 1 and casing 8 are installed on the support), motor is connected with driving mechanism by the band transmission, the band transmission drives transmission shaft 10 by passive belt wheel 14 and rotates, in the passive belt wheel 14 clutch can be installed, transmission shaft 10 rotates by primary gear speed reducing driving belt dynamic crankshaft 11, two connecting rods 9 are installed on the bent axle 11, two connecting rods 9 are connected with crosshead 12 in casing 8 interior two clutch release slave cylinders respectively, crosshead 12 is connected with guide rod 7, guide rod 7 again with pull bar 6 in connect for 5 interior connections, piston 15 to-and-fro motion that pull bar 6 drives in the pump heads 1 are finished into slurry and pulp.Also be provided with on the pump head 1 and be with manometric air chamber 13.
Because the slurry intake channel 2 in the above-mentioned double cylinder slip pump pump head 1 is identical with the height of pulp passage 4, this is just so that the distance between slurry intake channel 2 and the pulp passage 4 is larger, piston 15 is between slurry intake channel 2 and pulp passage 4, also just increased the volume of pump head 1, this just needs to increase a guide rod 7, also make simultaneously pump head 1 must by in connect 5 and be connected with casing 8, the volume and weight of whole like this slurry pump is just larger.And the bent axle of existing double cylinder slip pump is cast, and weight is difficult for greatly producing and processing.The structure of one-way valve 3 as shown in Figure 3 on slurry intake channel 2 and the pulp passage 4, on spherical cap 16, by valve pin 18 seal ring 17 to be installed to form, spherical cap 16 moves up and down in the valve seat orifice of pump head 1 to be realized opening and closing, seal by seal ring 17 when closing, but seal ring 17 damages easily, lose seal action, need often to change.
Triplex mud pump and five cylinder mud pump structures and two cylinder slurry pump are basic identical, just increase the quantity of connecting rod on the quantity of clutch release slave cylinder and the bent axle in casing.Such as Chinese patent literature CN2004200174132 disclosed a kind of " five cylinder mud ", have five rod journals on its bent axle, a connecting rod is housed on each rod journal, five connecting rods respectively reach the pump head that links to each other by a crosshead and a cylinder body and link.Chinese patent literature CN2009101172451 discloses a kind of " horizontal multi-cylinder single-action reciprocating type piston mud pump ", the horizontal six cylinder single-action reciprocating piston mud pumps of its first mode of execution, six cylinder single-action reciprocating piston mud pumps are in series the first bent axle and second bent axle of adjacent triplex mud pump by bent axle spindle nose, bindiny mechanism, any one off-centre on the first bent axle turn and the second bent axle on the angle of any one off-centre between turning be 0 °~60 °; The horizontal nine cylinder single-action reciprocating piston mud pumps of the second mode of execution, nine cylinder single-action reciprocating piston mud pumps are in series the bent axle of adjacent three triplex mud pumps by bent axle spindle nose bindiny mechanism, and nine off-centre of the bent axle of three series connection turn along the circumferential direction and evenly distribute.
The larger flow oscillation that existing triplex mud pump exists and the problem of pressure surge, slurry pump adopts more clutch release slave cylinder can improve discharge capacity, but according to existing structure, the above slurry pump volume and weight of three cylinders is very large, and cost is high, transportation inconvenience.
Chinese patent literature CN2006101706991 discloses " a kind of disc type multi-cylinder slurry pump ", its a plurality of clutch release slave cylinders radially and being installed on the base of being uniformly distributed along the circumference, the piston push rod end of each this clutch release slave cylinder is rotationally connected towards the center and by turning rolls and roller, and each this roller contacts with the side face of an eccentric disc.According to the scheme of this slurry pump, can make four cylinder slurry pump, but clutch release slave cylinder adopts circle distribution, complex structure, precision prescribed is high, has equally the large problem of volume and weight.
Summary of the invention
The problem that the utility model is large for the volume and weight that existing large flow slurry pump exists, use inconvenient maintenance provides that a kind of discharge capacity is large, compact structure, volume are little, four cylinder slurry pump of smooth running.
Four cylinder slurry pump of the present utility model, adopt following technical solution:
This four cylinders slurry pump comprises pump head, casing and is installed in the interior driving mechanism of casing that pump head and casing link together; Be provided with four clutch release slave cylinders in the casing, be equipped with piston and crosshead in each clutch release slave cylinder, piston is connected pull bar with crosshead and connects; Be provided with midge passage and plasma discharge passage in the pump head, midge passage and plasma discharge passage lay respectively at below and the top of clutch release slave cylinder, clutch release slave cylinder all is communicated with midge passage and plasma discharge passage, be provided with the steel ball sealing one-way valve on midge passage and the plasma discharge passage, this steel ball sealing one-way valve comprises valve gap, steel ball and valve seat, and valve gap and valve seat are installed in respectively in the taper hole of pump head, and valve gap is positioned at the top of valve seat, bonnet lower is provided with a ball cover that can hold steel ball, and steel ball is placed on the valve seat; Driving mechanism in the casing comprises input shaft, variable-speed shaft and the eccentric shaft that flat shape is arranged, between input shaft and the variable-speed shaft by gear transmission, variable-speed shaft consists of gear transmission by two gear engagements on two identical gears and the eccentric shaft, four eccentric wheels are installed on the eccentric shaft, a connecting rod respectively is installed on each eccentric wheel, and the other end of each connecting rod is connected with crosshead in clutch release slave cylinder in the casing respectively.
Two groups of shifting slide gears are installed on the described input shaft, cooperate the transmission that realizes four kinds of speed with four gears on the variable-speed shaft.
During above-mentioned four cylinder slurry pump operation, power is inputted by input shaft, gear transmission between input shaft, variable-speed shaft and eccentric shaft, it is mobile in clutch release slave cylinder separately to drive four connecting rods by eccentric shaft by four eccentric wheels on it, connecting rod drives reciprocating motion of the pistons by pull bar again, the ball check valve of midge passage and plasma discharge passage place in the pump head is is alternately opened and closed, realize force feed mud.
The utility model adopts the integrated type casing, and pump head and casing are directly connected, and has changed shape and the structure of casing, adopt eccentric wheel and eccentric shaft to replace bent axle, easy to process, guaranteed accuracy of manufacturing, reduced the connecting rod volume, adopted simultaneously the steel ball type one-way valve, so that compact structure, volume is little lightweight, gross weight is convenient to movement for 1/3 of existing two cylinder slurry pump, and discharge capacity is large simultaneously, smooth running has improved working life.
Description of drawings
Fig. 1 is the structural representation of existing double cylinder slip pump.
Fig. 2 is the plan view of Fig. 1.
Fig. 3 is the structural representation of the one-way valve of existing double cylinder slip pump employing.
Fig. 4 is the structural representation of the utility model four cylinder slurry pump.
Fig. 5 is the plan view of Fig. 4.
Fig. 6 is the structural representation of the steel ball sealing one-way valve of the utility model four cylinder slurry pump employing.
Wherein: 1, pump head, 2, slurry intake channel, 3, one-way valve, 4, the pulp passage, 5, in connect 6, pull bar, 7, guide rod, 8, casing, 9, connecting rod, 10, transmission shaft, 11, bent axle, 12, crosshead, 13, air chamber, 14, passive belt wheel, 15, piston, 16, spherical cap, 17, seal ring, 18, the valve pin, 19, four cylinder pump heads, 20, the midge passage, 21, the steel ball sealing one-way valve, 22, piston, 23, pull bar, 24, crosshead, 25, input shaft, 26, variable-speed shaft, 27, connecting rod, 28, four cylinder casings, 29, eccentric shaft, 30, eccentric wheel, 31, clutch release slave cylinder, 32, the plasma discharge passage, 33, ball cover, 34, steel ball, 35, valve seat, 36, valve gap.
Embodiment
Fig. 4 and Fig. 5 have provided the utility model four cylinder mud pump structures, comprise pump head 19, casing 28 and are installed in driving mechanism in the casing 28, and pump head 19 directly links together with casing 28, is provided with the clutch release slave cylinder 31 of four horizontal arrangement in the casing 28.Be provided with midge passage 20 and plasma discharge passage 32 in the pump head 19, midge passage 20 and plasma discharge passage 32 lay respectively at below and the top of clutch release slave cylinder 31, each clutch release slave cylinder all is communicated with midge passage 20 and plasma discharge passage 32, plasma discharge passage 32 is positioned at the top of midge passage 20, both height of midge passage 20 and plasma discharge passage 32 are different, be positioned on the different horizontal planes, the horizontal equivalent that this has just reduced midge passage 20 and plasma discharge passage 32 also reduces with regard to the volume that makes pump head 19.Be provided with steel ball sealing one-way valve 21 in midge passage 20 and the plasma discharge passage 32, the structure of this steel ball sealing one-way valve 21 as shown in Figure 6, comprise valve gap 36, steel ball 34 and valve seat 35, valve gap 36 and valve seat 35 are installed in respectively in the taper hole of pump head 19, valve gap 36 is positioned at the top of valve seat 35, valve gap 36 bottoms are provided with a ball cover 33 that can hold steel ball 34, and steel ball 34 is placed on the valve seat 35.When needs one-way valve 21 was opened, steel ball 34 was inhaled in the ball cover 33, when needing one-way valve 21 closure, steel ball 34 is dropped on the valve body 35 by ball cover 33, and the used one-way valve of such ball check valve 21 and existing double cylinder slip pump is compared, and sealing is reliable, not fragile, long service life.
Driving mechanism in the casing 28 comprises input shaft 25, variable-speed shaft 26 and the eccentric shaft 29 that flat shape is arranged.Input shaft 25 is in transmission connection by band with power units (not shown in FIG.) such as motor or diesel engines, clutch is installed, with the running of control inputs axle 25 in the belt wheel of input shaft 25 1 ends.Between input shaft 25 and the variable-speed shaft 26 by gear transmission, two groups of shifting slide gears are installed on the input shaft 25, be installed with six gears on the variable-speed shaft 26, wherein two gears in the outside are identical, variable-speed shaft 26 is connected with two gears on the eccentric shaft 29 by its two identical gears in outside, other four gears on the variable-speed shaft 26 cooperate with two groups of shifting slide gears on the input shaft 25, can realize the transmission of four kinds of speed.Eccentric shaft 29 passes through two groups of gear transmissions with variable-speed shaft 26, and the power distribution that eccentric shaft 29 is obtained is balanced, smooth running.Four eccentric wheels 30 are installed on the eccentric shaft 29, a connecting rod 27 respectively is installed on four eccentric wheels 30, the position of connecting rod 27 is corresponding with a clutch release slave cylinder in the casing 28 respectively, and connect with crosshead 24 in the corresponding clutch release slave cylinder, crosshead 24 in each clutch release slave cylinder is connected with pull bar 23 1 ends, and the other end of pull bar 23 is equipped with piston 22.
Above-mentioned four cylinder slurry pump are because pump head 19 is connected with casing directly connects, saved in the existing structure in connect, changed box shape and structure, so that in crosshead 24 and the same clutch release slave cylinder of piston 22 in casing 28, avoid piston 22 in pump head, saved the guide rod in the existing structure.Inside at casing 28 arranges stiffening rib, has not only guaranteed the intensity of casing but also alleviated weight.Four cylinder slurry pump of the present utility model adopt eccentric wheel and eccentric shaft to replace bent axle, easy to process, guarantee accuracy of manufacturing, solved the problem of the large processing complex process of weight that the employing casting crankshaft causes in the existing structure, reduced simultaneously the volume of four cylinder rods, 27 connecting rods.These innovations are so that the utility model four cylinder slurry pump compact structures, volume is little lightweight, gross weight is 1/3 of existing two cylinder slurry pump, be convenient to movement, discharge capacity is large simultaneously, smooth running has been avoided existing three cylinders, the flow oscillation of five cylinder slurry pump problem and the problem of pressure surge, long service life.
The running of the utility model four cylinder slurry pump is as described below:
Power is by input shaft 25 inputs, gear transmission between input shaft 25, variable-speed shaft 26 and eccentric shaft 29 makes eccentric shaft 29 runnings, it is mobile in clutch release slave cylinder separately that four eccentric wheels 30 on the eccentric shaft 29 drive four connecting rods 27, connecting rod 27 again crosshead 24, pull bar 23 drives piston 22 to-and-fro motion in clutch release slave cylinder, the steel ball sealing one-way valve 21 of midge passage 20 and plasma discharge passage 32 places in the pump head 19 is is alternately opened and closed, at the alternating action lower nip mud of two valves.

Claims (2)

1. a cylinder slurry pump comprises pump head, casing and is installed in the interior driving mechanism of casing, and it is characterized in that: pump head and casing link together; Be provided with four clutch release slave cylinders in the casing, be equipped with piston and crosshead in each clutch release slave cylinder, piston is connected pull bar with crosshead and connects; Be provided with midge passage and plasma discharge passage in the pump head, midge passage and plasma discharge passage lay respectively at below and the top of clutch release slave cylinder, clutch release slave cylinder all is communicated with midge passage and plasma discharge passage, be provided with the steel ball sealing one-way valve on midge passage and the plasma discharge passage, this steel ball sealing one-way valve comprises valve gap, steel ball and valve seat, and valve gap and valve seat are installed in respectively in the taper hole of pump head, and valve gap is positioned at the top of valve seat, bonnet lower is provided with a ball cover that can hold steel ball, and steel ball is placed on the valve seat; Driving mechanism in the casing comprises input shaft, variable-speed shaft and the eccentric shaft that flat shape is arranged, between input shaft and the variable-speed shaft by gear transmission, variable-speed shaft consists of gear transmission by two gear engagements on two identical gears and the eccentric shaft, four eccentric wheels are installed on the eccentric shaft, a connecting rod respectively is installed on each eccentric wheel, and the other end of each connecting rod is connected with crosshead in clutch release slave cylinder in the casing respectively.
2. four cylinder slurry pump according to claim 1 is characterized in that: two groups of shifting slide gears are installed on the described input shaft, cooperate the transmission that realizes four kinds of speed with four gears on the variable-speed shaft.
CN2012203139370U 2012-07-02 2012-07-02 Four-cylinder slurry pump Expired - Fee Related CN202645904U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012203139370U CN202645904U (en) 2012-07-02 2012-07-02 Four-cylinder slurry pump

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012203139370U CN202645904U (en) 2012-07-02 2012-07-02 Four-cylinder slurry pump

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102734108A (en) * 2012-07-02 2012-10-17 山东中探机械有限公司 Four-cylinder slurry pump
CN106917733A (en) * 2015-12-25 2017-07-04 罗凤玲 A kind of power set
CN108757430A (en) * 2018-08-16 2018-11-06 中船勘察设计研究院有限公司 The leak-proof device of reciprocating pump
CN114776548A (en) * 2022-04-20 2022-07-22 中煤科工集团西安研究院有限公司 Double-side arranged incomplete gear transmission type single-cylinder double-cavity slurry pump

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102734108A (en) * 2012-07-02 2012-10-17 山东中探机械有限公司 Four-cylinder slurry pump
CN106917733A (en) * 2015-12-25 2017-07-04 罗凤玲 A kind of power set
CN108757430A (en) * 2018-08-16 2018-11-06 中船勘察设计研究院有限公司 The leak-proof device of reciprocating pump
CN114776548A (en) * 2022-04-20 2022-07-22 中煤科工集团西安研究院有限公司 Double-side arranged incomplete gear transmission type single-cylinder double-cavity slurry pump

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130102

Termination date: 20150702

EXPY Termination of patent right or utility model