CN202643704U - Sugar vaporization device - Google Patents
Sugar vaporization device Download PDFInfo
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- CN202643704U CN202643704U CN 201220304433 CN201220304433U CN202643704U CN 202643704 U CN202643704 U CN 202643704U CN 201220304433 CN201220304433 CN 201220304433 CN 201220304433 U CN201220304433 U CN 201220304433U CN 202643704 U CN202643704 U CN 202643704U
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- urceolus
- outer cylinder
- circular clearance
- cylinder base
- inner core
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Abstract
The utility model discloses a sugar vaporization device, which comprises an inner cylinder, an outer cylinder, a vaporization zone between the inner cylinder and the outer cylinder, an outer cylinder seat, a bearing seat and a bearing. Adoption of the technical solution disclosed by the utility model enables sugar to be heated and rapidly vaporized in gaps so as to achieve the objective of dehydration. The sugar vaporization device has the advantages of rapid vaporization, convenience, stable and smooth rotation of the inner cylinder.
Description
Technical field
The utility model discloses a kind of sugar material vapourizing unit, belong to industry or the food-processing industry device concentrated to the liquid sugar material.
Background technology
At present, concentrated mode to the sugar material mostly adopts normal temperature concentrated, concentrating under reduced pressure, thin film evaporation, the modes such as rotary evaporation, these modes heat for a long time repeatedly to the concentrated liquid sugar material of needs, and the inequality of being heated, not only power consumption is larger, also causes the quality after the sugar material concentrates unstable, so that the quality of product descends.
The patent No. having occurred subsequently is 200420105827.0, and the applying date is on December 30th, 2004, and open day is on February 1st, 2006, and denomination of invention is the patented technology scheme of rotary ultrathinfilm vacuum concentrator.The technical scheme of this patent is: adopt a rotation inner core that connects with driving unit shaft and one to be enclosed within the outside urceolus that cooperates with the inner core minim gap of inner core, interior tube inner chamber is connected with steam-pipe with the urceolus annular chamber and is connected, gap between inner core and the urceolus is that annular chamber surrounding is the slip heating chamber, which is provided with opening for feed and discharge nozzle.Adopt this technical scheme, make slip extract discharge port from opening for feed, heating chamber out by negative pressure of vacuum, because heating chamber inside and outside both sides heating, and thinner thickness, adding inner core ceaselessly rotates, it is concentrated that the sugar material is heated fast, equably with filminess, farthest kept the effective constituent of concentrated solution, and guaranteed the stability of quality product.Although above-mentioned patented technology scheme has solved the sugared material uneven problem of being heated largely, still exist: the uneven problem of sugar material heating solves fully; The sugar material is mobile bad in heat-processed, causes heating uneven; Inner core is unstable in the process of rotation, occur easily inner core when rotated with the danger of urceolus collision.
Summary of the invention
The utility model provides the heating of a kind of sugar material, vaporization rapidly, and quick, inner cylinder rotating is stable, sugar material vapourizing unit freely.
For realizing above-mentioned technical purpose, the technical solution of the utility model is:
A kind of sugar material vapourizing unit, rotary type sugar material vapourizing unit, comprise inner core 1, urceolus 2, drive unit, main shaft 3, be arranged on sugar material import 4 and sugar material outlet 5 on the urceolus 2, also comprise the first outer cylinder base 6 and the second outer cylinder base 7 that axially are symmetricly set on urceolus 2 two ends, described main shaft 3 runs through inner core 1 and urceolus 2 is connected between the first outer cylinder base 6 and the second outer cylinder base 7, described main shaft 3 connects with drive unit and drives inner core 1 rotation, inner core 1 is positioned at urceolus 2, form the first circular clearance 8, the second circular clearance 9, the 3rd circular clearance 10, shape gap, Fourth Ring 11 and shape gap, five rings 12, it is characterized in that: described the first circular clearance 8, the spacing of the second circular clearance 9 and the 3rd circular clearance 10 reduces successively, shape gap, Fourth Ring 11 is identical with the spacing of the second circular clearance 9, and shape gap, five rings 12 is identical with the spacing of the first circular clearance 8.
The spacing of the 3rd circular clearance 10 described in the utility model is 1.4-1.6 millimeters.
The utility model also comprises and is arranged on the first outer cylinder base 6 interior steps 13, is provided with bearing pack in the described step 13, and the bearing pack between an end of main shaft 3 and the first outer cylinder base 6 in step 13 connects.
Bearing pack described in the utility model comprises the sub-bearing 14 of the circular cone that is socketed on the main shaft 3 and deep groove ball bearing 15.
The utility model also comprises the top chock 16 that is arranged in the second outer cylinder base 7, is provided with head bearing 17 in the described top chock 16, and the head bearing 17 between the other end of main shaft 3 and the two outer cylinder bases 7 in top chock 16 connects.
Because the utility model has adopted technique scheme, has the following advantages with respect to prior art:
At first, the spacing of the first circular clearance, the second circular clearance and the 3rd circular clearance reduces successively, the import of sugar material is arranged on the first annular interstitial site of urceolus bottom, the outlet of sugar material is arranged on the first annular interstitial site on urceolus top, so, makes sugared material can pass through rapidly the first circular clearance and second circular clearance of bottom, then arrive smoothly the 3rd circular clearance (vaporization zone), then, peripheral vacuum apparatus is arrived in the shape gap, Fourth Ring on the top of flowing through, shape gap, five rings at last.Like this, the time that the sugar material is detained in whole equipment is very short, has not only reduced power consumption, and has shortened the process-cycle.And prior art has just illustrated between the inside and outside cylinder minim gap is arranged, and this can not allow the sugar material flow smoothly in heat-processed, is easy to cause sugar material trapping phenomena to occur, and then the inequality that causes being heated;
Secondly, the spacing of the 3rd circular clearance is 1.4-1.6 millimeters, has guaranteed that fully sugared material can accept inner core and urceolus heat energy, so that the sugar material is vaporized rapidly;
On the chart (Fig. 2) of different gaps, the actual testing data arrangement of obtaining of flow, can see, (hard candy contains solid thing standard 96-98% in order to guarantee producing qualified candy, soft sweets contain solid thing standard 92-96%), when flow (output) was relatively maximum simultaneously: 500Kg/h, the gap was 1.5mm (1.4-1.6mm).Can satisfy candy production line normal volume configuration (450-500Kg/h) this moment, do not bring again the tooling cost of great difficulty and great number to manufacturing, assembling and the maintaining of cylindrical shell.
The 3rd, because the import of sugar material is arranged on the below, outlet is arranged on the top, adopted under the sugared material, on the mode that goes out, consistent with the airintake direction of inner core steam, therefore, the sugar material just begins to be heated after begin to enter the circular clearance, has guaranteed taking full advantage of of heat;
Four, be symmetricly set on the first outer cylinder base and the second outer cylinder base at urceolus two ends, made things convenient in the rotary course of inner core under main shaft drives and can not rub, collide with urceolus, and, well effectively played effect fixing, that support urceolus;
Five, be provided with bearing and bearing support at the first outer cylinder base and the second outer cylinder base, main shaft rotates under the effect of bearing, has guaranteed that inner core can rotate freely.
Description of drawings
Fig. 1 is diagrammatic cross-section of the present utility model;
Fig. 2 is testing data figure of the present utility model.
Embodiment
A kind of sugar material vapourizing unit, rotary type sugar material vapourizing unit, comprise inner core 1, urceolus 2, drive unit, main shaft 3, be arranged on sugar material import 4 and sugar material outlet 5 on the urceolus 2, also comprise the first outer cylinder base 6 and the second outer cylinder base 7 that axially are symmetricly set on urceolus 2 two ends, described main shaft 3 runs through inner core 1 and urceolus 2 is connected between the first outer cylinder base 6 and the second outer cylinder base 7, described main shaft 3 connects with drive unit and drives inner core 1 rotation, inner core 1 is positioned at urceolus 2, form the first circular clearance 8, the second circular clearance 9, the 3rd circular clearance 10, shape gap, Fourth Ring 11 and shape gap, five rings 12, it is characterized in that: described the first circular clearance 8, the spacing of the second circular clearance 9 and the 3rd circular clearance 10 reduces successively, shape gap, Fourth Ring 11 is identical with the spacing of the second circular clearance 9, and shape gap, five rings 12 is identical with the spacing of the first circular clearance 8.
Embodiment 2
A kind of sugar material vapourizing unit, rotary type sugar material vapourizing unit, comprise inner core 1, urceolus 2, drive unit, main shaft 3, be arranged on sugar material import 4 and sugar material outlet 5 on the urceolus 2, also comprise the first outer cylinder base 6 and the second outer cylinder base 7 that axially are symmetricly set on urceolus 2 two ends, described main shaft 3 runs through inner core 1 and urceolus 2 is connected between the first outer cylinder base 6 and the second outer cylinder base 7, described main shaft 3 connects with drive unit and drives inner core 1 rotation, inner core 1 is positioned at urceolus 2, form the first circular clearance 8, the second circular clearance 9, the 3rd circular clearance 10, shape gap, Fourth Ring 11 and shape gap, five rings 12, it is characterized in that: described the first circular clearance 8, the spacing of the second circular clearance 9 and the 3rd circular clearance 10 reduces successively, shape gap, Fourth Ring 11 is identical with the spacing of the second circular clearance 9, and shape gap, five rings 12 is identical with the spacing of the first circular clearance 8.The spacing of described the 3rd circular clearance 10 is 1.4 millimeters.
A kind of sugar material vapourizing unit, rotary type sugar material vapourizing unit, comprise inner core 1, urceolus 2, drive unit, main shaft 3, be arranged on sugar material import 4 and sugar material outlet 5 on the urceolus 2, also comprise the first outer cylinder base 6 and the second outer cylinder base 7 that axially are symmetricly set on urceolus 2 two ends, described main shaft 3 runs through inner core 1 and urceolus 2 is connected between the first outer cylinder base 6 and the second outer cylinder base 7, described main shaft 3 connects with drive unit and drives inner core 1 rotation, inner core 1 is positioned at urceolus 2, form the first circular clearance 8, the second circular clearance 9, the 3rd circular clearance 10, shape gap, Fourth Ring 11 and shape gap, five rings 12, it is characterized in that: described the first circular clearance 8, the spacing of the second circular clearance 9 and the 3rd circular clearance 10 reduces successively, shape gap, Fourth Ring 11 is identical with the spacing of the second circular clearance 9, and shape gap, five rings 12 is identical with the spacing of the first circular clearance 8.The spacing of described the 3rd circular clearance 10 is 1.5 millimeters.Described inner core 1 and urceolus 2 are the elliptical cylinder cylinder and vertically place, and the first outer cylinder base 6 is arranged on the lower end of urceolus 2, and the second outer cylinder base 7 is arranged on the upper end of urceolus 2.
Embodiment 4
A kind of sugar material vapourizing unit, rotary type sugar material vapourizing unit, comprise inner core 1, urceolus 2, drive unit, main shaft 3, be arranged on sugar material import 4 and sugar material outlet 5 on the urceolus 2, also comprise the first outer cylinder base 6 and the second outer cylinder base 7 that axially are symmetricly set on urceolus 2 two ends, described main shaft 3 runs through inner core 1 and urceolus 2 is connected between the first outer cylinder base 6 and the second outer cylinder base 7, described main shaft 3 connects with drive unit and drives inner core 1 rotation, inner core 1 is positioned at urceolus 2, form the first circular clearance 8, the second circular clearance 9, the 3rd circular clearance 10, shape gap, Fourth Ring 11 and shape gap, five rings 12, it is characterized in that: described the first circular clearance 8, the spacing of the second circular clearance 9 and the 3rd circular clearance 10 reduces successively, shape gap, Fourth Ring 11 is identical with the spacing of the second circular clearance 9, and shape gap, five rings 12 is identical with the spacing of the first circular clearance 8.Also comprise being arranged on the first outer cylinder base 6 interior steps 13, be provided with bearing pack in the described step 13, the bearing pack between an end of main shaft 3 and the first outer cylinder base 6 in step 13 connects.
A kind of sugar material vapourizing unit, rotary type sugar material vapourizing unit, comprise inner core 1, urceolus 2, drive unit, main shaft 3, be arranged on sugar material import 4 and sugar material outlet 5 on the urceolus 2, also comprise the first outer cylinder base 6 and the second outer cylinder base 7 that axially are symmetricly set on urceolus 2 two ends, described main shaft 3 runs through inner core 1 and urceolus 2 is connected between the first outer cylinder base 6 and the second outer cylinder base 7, described main shaft 3 connects with drive unit and drives inner core 1 rotation, inner core 1 is positioned at urceolus 2, form the first circular clearance 8, the second circular clearance 9, the 3rd circular clearance 10, shape gap, Fourth Ring 11 and shape gap, five rings 12, it is characterized in that: described the first circular clearance 8, the spacing of the second circular clearance 9 and the 3rd circular clearance 10 reduces successively, shape gap, Fourth Ring 11 is identical with the spacing of the second circular clearance 9, and shape gap, five rings 12 is identical with the spacing of the first circular clearance 8.The spacing of described the 3rd circular clearance 10 is 1.6 millimeters.Described inner core 1 and urceolus 2 are the elliptical cylinder cylinder and vertically place, and the first outer cylinder base 6 is arranged on the lower end of urceolus 2, and the second outer cylinder base 7 is arranged on the upper end of urceolus 2.Described bearing pack comprises the sub-bearing 14 of the circular cone that is socketed on the main shaft 3 and deep groove ball bearing 15.
Preferred forms of the present utility model:
A kind of sugar material vapourizing unit, rotary type sugar material vapourizing unit, comprise inner core 1, urceolus 2, drive unit, main shaft 3, be arranged on sugar material import 4 and sugar material outlet 5 on the urceolus 2, also comprise the first outer cylinder base 6 and the second outer cylinder base 7 that axially are symmetricly set on urceolus 2 two ends, described main shaft 3 runs through inner core 1 and urceolus 2 is connected between the first outer cylinder base 6 and the second outer cylinder base 7, described main shaft 3 connects with drive unit and drives inner core 1 rotation, inner core 1 is positioned at urceolus 2, form the first circular clearance 8, the second circular clearance 9, the 3rd circular clearance 10, shape gap, Fourth Ring 11 and shape gap, five rings 12, it is characterized in that: described the first circular clearance 8, the spacing of the second circular clearance 9 and the 3rd circular clearance 10 reduces successively, shape gap, Fourth Ring 11 is identical with the spacing of the second circular clearance 9, and shape gap, five rings 12 is identical with the spacing of the first circular clearance 8.The spacing of described the 3rd circular clearance 10 is 1.5 millimeters.Described inner core 1 and urceolus 2 are the elliptical cylinder cylinder and vertically place, and the first outer cylinder base 6 is arranged on the lower end of urceolus 2, and the second outer cylinder base 7 is arranged on the upper end of urceolus 2.Described bearing pack comprises the sub-bearing 14 of the circular cone that is socketed on the main shaft 3 and deep groove ball bearing 15.Also comprise the top chock 16 that is arranged in the second outer cylinder base 7, be provided with head bearing 17 in the described top chock 16, the head bearing 17 between the other end of main shaft 3 and the two outer cylinder bases 7 in top chock 16 connects.
Steam enters from the steam inlet 20 on the main shaft, with main shaft 3 interior arrival inner cores 1, inner core 1 is heated, steam overflows with the hole on the main shaft, spreads in the inner core immediately, but at this moment, temperature in the cylinder is also inhomogeneous, so that the sugar material is inconsistent being heated of vaporization zone, cause the Quality Down of product, therefore, dividing plate is set in cylinder, not only played the effect of supporting inner core, and what is more important is separated into several heat affected zone with inner core, and, passage is arranged on the dividing plate, heat can transmit again mutually, has guaranteed that sugared material is heated evenly in the 3rd circular clearance (vaporization zone), improves the quality of products greatly.Condensed steam water flows out from condensation-water drain 21, after the steam inlet 22 on the urceolus 2 passes into steam, flows out from exporting 23.Because the type of heating of inner core 1 is to enter from the bottom first, after arriving the top, then flow out from the bottom, therefore, the degree of heat at whole device top is relatively slow, but, the heating of urceolus 2, employing enters steam-in 22 heating from top, flow out water of condensation from bottom spout 23, has just in time remedied this defective.And the sugar material at first enters the first circular clearance 8, then enters the second circular clearance 10, arrives at last vaporization zone the 3rd circular clearance 12, and then 11 outflows arrive next stage treatment facility vacuum tank through shape gap, 9, the five rings, shape gap, Fourth Ring successively.Like this, not only take full advantage of the heat energy of steam, and reduced calorific loss.The upper/lower terminal of inner core 1 is connected with the driving wheel of mechanical seal respectively, and the upper/lower terminal of urceolus 2 is connected with the fixed wheel of mechanical seal respectively, and therefore, when inner core 1 rotation, the sugar material that is in the gap can not omitted.
Claims (6)
1. a sugar is expected vapourizing unit, comprise inner core (1), urceolus (2), drive unit, main shaft (3), be arranged on sugar material import (4) and sugar material outlet (5) on the urceolus (2), also comprise the first outer cylinder base (6) and the second outer cylinder base (7) that axially are symmetricly set on urceolus (2) two ends, described main shaft (3) runs through inner core (1) and urceolus (2) is connected between the first outer cylinder base (6) and the second outer cylinder base (7), described main shaft (3) connects with drive unit and drives inner core (1) rotation, inner core (1) is positioned at urceolus (2), form the first circular clearance (8), the second circular clearance (9), the 3rd circular clearance (10), shape gap, Fourth Ring (11) and shape gap, five rings (12), it is characterized in that: described the first circular clearance (8), the spacing of the second circular clearance (9) and the 3rd circular clearance (10) reduces successively, shape gap, Fourth Ring (11) is identical with the spacing of the second circular clearance (9), and shape gap, five rings (12) is identical with the spacing of the first circular clearance (8).
2. a kind of sugar according to claim 1 is expected vapourizing unit, and it is characterized in that: the spacing of described the 3rd circular clearance (10) is 1.4-1.6 millimeters.
3. a kind of sugar according to claim 2 is expected vapourizing unit, it is characterized in that: described inner core (1) and urceolus (2) are the elliptical cylinder cylinder and vertically place, the first outer cylinder base (6) is arranged on the lower end of urceolus (2), and the second outer cylinder base (7) is arranged on the upper end of urceolus (2).
4. according to claim 1 or 3 described a kind of sugar material vapourizing units, it is characterized in that: also comprise being arranged on the first interior step of outer cylinder base (6) (13), described step is provided with bearing pack in (13), and the bearing pack between an end of main shaft (3) and the first outer cylinder base (6) in step (13) connects.
5. a kind of sugar according to claim 4 is expected vapourizing unit, and it is characterized in that: described bearing pack comprises the sub-bearing of circular cone (14) and the deep groove ball bearing (15) that is socketed on the main shaft (3).
6. a kind of sugar according to claim 5 is expected vapourizing unit, it is characterized in that: also comprise the top chock (16) that is arranged in the second outer cylinder base (7), be provided with head bearing (17) in the described top chock (16), the head bearing (17) between the other end of main shaft (3) and the two outer cylinder bases (7) in top chock (16) connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220304433 CN202643704U (en) | 2012-06-27 | 2012-06-27 | Sugar vaporization device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220304433 CN202643704U (en) | 2012-06-27 | 2012-06-27 | Sugar vaporization device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202643704U true CN202643704U (en) | 2013-01-02 |
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ID=47412839
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220304433 Expired - Lifetime CN202643704U (en) | 2012-06-27 | 2012-06-27 | Sugar vaporization device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202643704U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113519806A (en) * | 2020-04-13 | 2021-10-22 | 都江堰天旺食品工业有限责任公司 | Processing technology for preparing fruit and vegetable paste by adopting ultrathin film concentration |
-
2012
- 2012-06-27 CN CN 201220304433 patent/CN202643704U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113519806A (en) * | 2020-04-13 | 2021-10-22 | 都江堰天旺食品工业有限责任公司 | Processing technology for preparing fruit and vegetable paste by adopting ultrathin film concentration |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130102 |