CN202642934U - Reeling system for glass fiber cloth processing - Google Patents
Reeling system for glass fiber cloth processing Download PDFInfo
- Publication number
- CN202642934U CN202642934U CN 201220232784 CN201220232784U CN202642934U CN 202642934 U CN202642934 U CN 202642934U CN 201220232784 CN201220232784 CN 201220232784 CN 201220232784 U CN201220232784 U CN 201220232784U CN 202642934 U CN202642934 U CN 202642934U
- Authority
- CN
- China
- Prior art keywords
- cloth
- processing procedure
- module
- glass fabric
- fabric processing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
Abstract
The utility model discloses a reeling system for glass fiber cloth processing. Firstly, the reeling diameters of cloth rolls of a plurality of operation phases are set, a data collection module is used to detect the corresponding tension values of the reeling diameters of all the phases, moreover, a data input module is used to input the condition parameters which are set for all the productions, a processing module is utilized to carry out operation processing on the tension values and all the condition parameters, the tension values, moment values and slip ratio of the cloth rolls of all the phases are obtained according to the operation, the optimum slip ratio is obtained through changing all the condition parameters, the cloth rolls reeled stably is guaranteed, the quality and working efficiency of the cloth rolls are improved, the damage of the cloth rolls is reduced, and the production cost is lowered; and moreover, the reeling system is convenient to use, and has a wide application scope and higher reliability.
Description
Technical field
The utility model is specifically related to a kind of glass fabric processing procedure coiling system.
Background technology
Along with the development of glass fibre production technology, the coiling technique of glass fabric more and more receives people's concern, and the reeling quality of cloth directly has influence on the quality of product.
At present, because the difference of the employed cloth rewinder model of each manufacturer, the difference of performance perameter and each cloth kind imposes a condition when batching the similarities and differences between each cloth kind, when being batched, yardage roll is difficult to set the optimal conditions parameter value, and traditional definite mode mainly is to batch the experience setting according in the past production to batch parameter, the method can not and be batched the change of the conditions such as diameter and the accurate condition of batching that adapts with it of setting according to the difference of cloth, cause glass fabric great quality problem to occur easily when take-up, main manifestations is: yardage roll skids, the yardage roll skew, even the generation that has volume to collapse, so that folding line appears in cloth cover, curved latitudes etc. affect the shortcoming of quality, and defective appears in the product that can cause the downstream processing procedure to be produced.
Therefore, a kind ofly can batch conditional parameter according to what different cloth kinds and the accurate setting of change of batching the conditions such as diameter adapted with it, guarantee the stability when yardage roll batches, improve the yardage roll quality, reduce production costs, the coiling system of increasing work efficiency is demanded urgently occurring.
The utility model content
When batching work for solving traditional glass fabric, mainly be to batch the experience setting according in the past production to batch parameter, can't and batch the change of the conditions such as diameter and the accurate condition of batching that adapts with it of setting according to the difference of cloth, easily cause the generation that yardage roll skids, yardage roll is offset even has volume to collapse, so that the problem that folding line, curved latitude etc. affect quality appears in cloth cover.The utility model discloses a kind of glass fabric processing procedure coiling system, can batch conditional parameter according to what different cloth kinds and the accurate setting of change of batching the conditions such as diameter adapted with it to reach, guarantee the stability when yardage roll batches, improve yardage roll quality and work efficiency, reduce production costs, and easy to use, wide accommodation, purpose that reliability is high.
For achieving the above object, the technical solution of the utility model is as follows:
A kind of glass fabric processing procedure coiling system comprises:
Data collection module: the corresponding tension signal of different phase cloth coil coil-diameter when being used for collecting the cloth rewinder operation;
Data input module: be used for inputting the conditional parameter of various settings, and show different phase cloth coil coil-diameter and corresponding tension value thereof;
Processing module: the tension signal of data collection module collection and the conditional parameter of various settings are carried out computing, and the result that obtains is exported;
Data outputting module: the result of processing module output is shown by chart.
Preferably, described data collection module is apparatus for sensing torque force.
Preferably, described data input module is TIP.
Preferably, described processing module comprises PLC controller and memory device.
Preferably, described data outputting module is display panel.
Preferably, described apparatus for sensing torque force is that torsion torque sensor or motor and rotary encoder are used.
Preferably, described memory device comprises write store block and read memory block.
Preferably, the conditional parameter of described setting comprises cloth kind, cloth state, reel outside radius, cloth length, pinch roller pressure, yardage roll linear velocity, reel thickness and accelerator coefficient.
Preferably, output has tonogram, slip factor figure and moment diagram on the described display panel.
The disclosed glass fabric processing procedure of the utility model coiling system, at first set the cloth coil coil-diameter of a plurality of operation phase, detect the corresponding tension value of each stage coil diameter by data collection module, by data input module each is produced the conditional parameter input of setting simultaneously, by processing module tension value and each conditional parameter are carried out calculation process, and draw the tension value of the yardage roll in each stage according to computing, moment values and slip factor, by changing each conditional parameter value, draw best slip factor, guarantee the stability when yardage roll batches, improve yardage roll quality and work efficiency, reduce the damage of yardage roll, reduce production costs; And easy to use, wide accommodation, reliability are higher.
Description of drawings
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, the below will do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art.Apparently, the accompanying drawing in the following describes only is embodiment more of the present utility model, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the structural representation of the disclosed a kind of glass fabric processing procedure coiling system of the utility model;
Fig. 2 is the diagram of circuit of the operating method of the disclosed a kind of glass fabric processing procedure coiling system of the utility model;
Fig. 3 is that 7628 glass fabrices batch the condition scheme drawing;
Fig. 4 is that 7628 glass fabrices batch the tonogram that condition generates;
Fig. 5 is that 7628 glass fabrices batch the slip factor distribution graph that condition generates;
Fig. 6 is that 7628 glass fabrices batch the moment diagram that condition generates;
Fig. 7 is that 2116 glass fabrices batch the condition scheme drawing;
Fig. 8 is that 2116 glass fabrices batch the tonogram that condition generates;
Fig. 9 is that 2116 glass fabrices batch the slip factor distribution graph that condition generates;
Figure 10 is that 2116 glass fabrices batch the moment diagram that condition generates;
Figure 11 is that 1080 glass fabrices batch the condition scheme drawing;
Figure 12 is that 1080 glass fabrices batch the tonogram that condition generates;
Figure 13 is that 1080 glass fabrices batch the slip factor distribution graph that condition generates;
Figure 14 is that 1080 glass fabrices batch the moment diagram that condition generates.
The specific embodiment
Below in conjunction with the accompanying drawing among the utility model embodiment, the technical scheme among the utility model embodiment is clearly and completely described.Obviously, described embodiment only is the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment that obtains under the creative work prerequisite, all belong to the scope of the utility model protection.
The utility model discloses a kind of glass fabric processing procedure coiling system, can batch conditional parameter according to what different cloth kinds and the accurate setting of change of batching the conditions such as diameter adapted with it to reach, guarantee the stability when yardage roll batches, improve yardage roll quality and work efficiency, reduce production costs, and easy to use, wide accommodation, purpose that reliability is high.
As shown in Figure 1, 2, a kind of glass fabric processing procedure coiling system comprises: the data collection module of the corresponding tension signal of different phase cloth coil coil-diameter when being used for collecting the cloth rewinder operation; Be used for inputting the conditional parameter of various settings, and show the data input module of the tension value of different phase cloth coil coil-diameter and correspondence; The tension signal that the data collection module is collected and the conditional parameter of various settings carry out computing, and the processing module that the result that obtains is exported; And the data outputting module that the result of processing module output is shown by chart.
At first set the cloth coil coil-diameter of a plurality of operation phase of cloth rewinder, detect the corresponding tension value of each stage coil diameter by data collection module, by data input module each is produced the conditional parameter input of setting simultaneously, by processing module tension value and each conditional parameter are carried out calculation process, and draw the tension value of the yardage roll in each stage according to computing, moment values and slip factor, by changing each conditional parameter value, draw best slip factor, guarantee the stability when yardage roll batches, improve yardage roll quality and work efficiency, reduce the damage of yardage roll, reduce production costs, and easy to use, wide accommodation, reliability is higher.
Data collection module is apparatus for sensing torque force.For detection of the corresponding tension force of the different coil diameters of different phase of cloth rewinder operation, apparatus for sensing torque force can be torsion torque sensor or adopts motor and rotary encoder to be used and detects etc., and specifically mode does not limit.
Data input module is TIP, and data outputting module is display panel, and processing module comprises PLC controller and memory device; Memory device comprises write store block and read memory block.
9 diameters of input in the diameter input field on the TIP, numerical value P1-P9 also can be 7,8 or a plurality of diameter value, and concrete quantity does not limit.
9 corresponding diameter values belows show the tension data hurdle, apparatus for sensing torque force with 9 diameters the tension signal in corresponding batching stage pass to memory device, and be shown in the tension data hurdle.
Each conditional parameter that the input field input is set on the TIP comprises cloth kind, cloth state, reel outside radius, cloth length, pinch roller pressure, yardage roll linear velocity, reel thickness and accelerator coefficient.Numerical value according to each conditional parameter of inputting, the PLC controller can calculate the corresponding every numerical value of yardage roll in third column-Output bar automatically according to the operation program that pre-enters, comprises friction coefficient, elasticity modulus K1, elasticity modulus K2, cloth is wide, cloth is thick, cloth is heavy, reel elasticity modulus, the yardage roll number of plies, cloth coil diameter.
After each data input in TIP is finished, click and carry out the operation program that pre-enters in the formula memory device input data are calculated, after result of calculation is shown on the display panel, be specially tonogram, moment diagram and slip factor distribution graph.When generating each chart, from read memory block reading out data.
A kind of operating method of glass fabric processing procedure coiling system, concrete steps are as follows:
One, start power supply, system brings into operation;
Two, 9 diameter p1-p9 of input in the diameter input field of data input module;
Three, by data collection module the corresponding tension value of diameter in 9 stages of yardage roll is measured, and tension value is shown in the tension data hurdle of described data input module;
Four, set each conditional parameter of input in the hurdle in the condition of data input module, comprise cloth kind, cloth state, reel outside radius, cloth length, pinch roller pressure, yardage roll linear velocity, reel thickness, accelerator coefficient;
Five, the tension value that obtains according to each stage cloth coil coil-diameter and each conditional parameter and the detection of input of PLC controller, draw every numerical value of yardage roll by system's computing, and be shown in the Output bar of data input module, comprise friction coefficient, elasticity modulus K1, elasticity modulus K2, cloth is wide, cloth is thick, cloth is heavy, reel elasticity modulus, the yardage roll number of plies, cloth coil diameter;
Six, after above-mentioned steps is finished, click and carry out formula, operation program in the memory device will be inputted data and calculate, and draw each stage cloth coil diameter and the tonogram of its corresponding tension value, the moment diagram of each stage cloth coil diameter moment values corresponding with it, the slip factor distribution graph of each stage cloth coil diameter slip factor corresponding with it according to result of calculation;
Seven, according to the slip factor situation that shows each stage yardage roll in the slip factor distribution graph, regulate each conditional parameter value of input, thereby change the tension value of each stage yardage roll, realize effective adjusting of slip factor.
Shown in Fig. 3-6, be 7628 glass fabrices the condition of batching and each chart that under this condition, generates, Silane represents whether this cloth was coated with silane coupling agent, be coated with silane coupling agent for becoming cloth, it is uncoated that what cross silane coupling agent be embryo cloth (namely do not have through later processing procedure process).T1a is the actual tension force (containing pinch roller, the tension force of the generations such as friction drag) that is added in yardage roll, and T1 is the tension force of input, and T2-1-T2-13 is for remaining in the tension force of yardage roll after having rolled up.The slip factor distribution graph is take maxim as main.
Shown in Fig. 7-10, be 2116 glass fabrices the condition of batching and each chart that under this condition, generates.
Shown in Figure 11-14, be 1080 glass fabrices the condition of batching and each chart that under this condition, generates.
The utility model can be according to the conditional parameter value of regulating input, the smoothness of the diagram of curves that under different conditions, generates, select optimum parameters, according to selected results optimum, concrete working condition and parameter when moving, cloth rewinder are set, can effectively reduce the generation of the phenomenons such as skidding of occurring in the cloth coiling process, yardage roll skew, reduce the appearance of the quality problem such as folding line, curved latitude.
Basically the local tension force that diameter is little is larger, and then slip factor is less, the local tension force that diameter is large
The little then slip factor that heals is less.If the slip factor of a certain position of yardage roll is larger, can becomes and just can reduce slip factor greatly by regulating tension force that each conditional parameter will locate.That slip factor is adjusted is a little bit smaller as far as possible, puts down a bit, and because slip factor is higher, expression cloth skids more easily, guarantees the stability that yardage roll moves.The relation that dependent variable is too many, slip factor are that relative value is not absolute value.
In addition, because of every volume one deck cloth, the slip factor that has licked just changes, still take to be divided into the 8-12 equal portions and show slip factor, and for increasing work efficiency, generally take each 5,10,15 ... layer calculates, with the shortening time.
The control method of the utility model disclosed glass fabric processing procedure coiling system and this system, at first set the cloth coil coil-diameter of a plurality of operation phase, detect the corresponding tension value of each stage coil diameter by data collection module, by data input module each is produced the conditional parameter input of setting simultaneously, by processing module tension value and each conditional parameter are carried out calculation process, and draw the tension value of the yardage roll in each stage according to computing, moment values and slip factor, by changing each conditional parameter value, draw best slip factor, guarantee the stability when yardage roll batches, improve yardage roll quality and work efficiency, reduce the damage of yardage roll, reduce production costs; And easy to use, wide accommodation, reliability are higher.
More than be the description to the utility model embodiment, by the above-mentioned explanation to the disclosed embodiments, make this area professional and technical personnel can realize or use the utility model.Multiple modification to these embodiment will be apparent concerning those skilled in the art, and General Principle as defined herein can in the situation that does not break away from spirit or scope of the present utility model, realize in other embodiments.Therefore, the utility model will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (9)
1. a glass fabric processing procedure coiling system is characterized in that, comprising:
Data collection module: the corresponding tension signal of different phase cloth coil coil-diameter when being used for collecting the cloth rewinder operation;
Data input module: be used for inputting the conditional parameter of various settings, and show different phase cloth coil coil-diameter and corresponding tension value thereof;
Processing module: the tension signal of data collection module collection and the conditional parameter of various settings are carried out computing, and the result that obtains is exported;
Data outputting module: the result of processing module output is shown by chart.
2. glass fabric processing procedure coiling system according to claim 1 is characterized in that, described data collection module is apparatus for sensing torque force.
3. glass fabric processing procedure coiling system according to claim 2 is characterized in that, described data input module is TIP.
4. each described glass fabric processing procedure coiling system is characterized in that described processing module comprises PLC controller and memory device according to claim 1-3.
5. glass fabric processing procedure coiling system according to claim 4 is characterized in that, described data outputting module is display panel.
6. glass fabric processing procedure coiling system according to claim 2 is characterized in that, described apparatus for sensing torque force is that torsion torque sensor or motor and rotary encoder are used.
7. glass fabric processing procedure coiling system according to claim 4 is characterized in that, described memory device comprises write store block and read memory block.
8. glass fabric processing procedure coiling system according to claim 5 is characterized in that, the conditional parameter of described setting comprises cloth kind, cloth state, reel outside radius, cloth length, pinch roller pressure, yardage roll linear velocity, reel thickness and accelerator coefficient.
9. glass fabric processing procedure coiling system according to claim 8 is characterized in that, output has tonogram, slip factor figure and moment diagram on the described display panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220232784 CN202642934U (en) | 2012-05-23 | 2012-05-23 | Reeling system for glass fiber cloth processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220232784 CN202642934U (en) | 2012-05-23 | 2012-05-23 | Reeling system for glass fiber cloth processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202642934U true CN202642934U (en) | 2013-01-02 |
Family
ID=47412072
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220232784 Expired - Fee Related CN202642934U (en) | 2012-05-23 | 2012-05-23 | Reeling system for glass fiber cloth processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202642934U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103420203A (en) * | 2012-05-23 | 2013-12-04 | 台嘉玻璃纤维有限公司 | Fiberglass cloth process take-up system and operation method thereof |
| CN114990759A (en) * | 2022-06-17 | 2022-09-02 | 河南光远新材料股份有限公司 | Non-woven glass fiber cloth and production method thereof |
-
2012
- 2012-05-23 CN CN 201220232784 patent/CN202642934U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103420203A (en) * | 2012-05-23 | 2013-12-04 | 台嘉玻璃纤维有限公司 | Fiberglass cloth process take-up system and operation method thereof |
| CN103420203B (en) * | 2012-05-23 | 2015-04-01 | 台嘉玻璃纤维有限公司 | Fiberglass cloth process take-up system and operation method thereof |
| CN114990759A (en) * | 2022-06-17 | 2022-09-02 | 河南光远新材料股份有限公司 | Non-woven glass fiber cloth and production method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102485625B (en) | Constant tension winding device and regulating module thereof | |
| CN103662932B (en) | Printing machine rolling tension control process based on piecewise function curve | |
| CN201616031U (en) | Coiled material tension measuring and controlling experimental device | |
| CN109534045A (en) | A kind of coil diameter calculation method and winding/unwinding device based on rotary inertia | |
| CN103043471B (en) | Based on the cork paper rewinding machine of Fu | |
| CN202642934U (en) | Reeling system for glass fiber cloth processing | |
| CN204957931U (en) | Rolling metering device | |
| CN102901494B (en) | A kind of automatic optical fiber ring curling machine control system | |
| CN101648215A (en) | Method for controlling strip-steel edge drop of tandem mills | |
| CN104136351A (en) | Manufacturing method and manufacturing device for bundle product | |
| CN103420203B (en) | Fiberglass cloth process take-up system and operation method thereof | |
| CN202518883U (en) | Control device for driving golden pull line | |
| CN203199792U (en) | Control device of wire arranging flatness for take-up machine | |
| CN206108556U (en) | FTTX production line auto -stop trades a set system | |
| CN105632654B (en) | cable manufacturing device | |
| CN2336349Y (en) | Fibre winding tension measuring controlling apparatus | |
| CN203283928U (en) | Control mechanism for stabilizing rolling tension force | |
| CN105197686A (en) | Novel multigroup re-winding device and control method thereof | |
| CN106289762B (en) | A kind of conveyer belt collapses resistance test platform device and its test method | |
| CN206767243U (en) | A kind of Chinese style cutting machine | |
| CN206248072U (en) | A kind of prepainted coil length computation and coil dividing control device | |
| CN204779340U (en) | Optic fibre automatic cutting device | |
| CN204854647U (en) | System for fibre winding pitch in compound pipe of on line measurement | |
| CN103708276B (en) | Open core rolling electric control system and control method | |
| CN103135467A (en) | Nonlinear real-time compensation control method of belt material unwinding tension |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130102 Termination date: 20180523 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |