CN105632654B - cable manufacturing device - Google Patents
cable manufacturing device Download PDFInfo
- Publication number
- CN105632654B CN105632654B CN201610048326.0A CN201610048326A CN105632654B CN 105632654 B CN105632654 B CN 105632654B CN 201610048326 A CN201610048326 A CN 201610048326A CN 105632654 B CN105632654 B CN 105632654B
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- China
- Prior art keywords
- length value
- length
- cable
- meter counter
- core
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0207—Details; Auxiliary devices
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/04—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness specially adapted for measuring length or width of objects while moving
- G01B11/043—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness specially adapted for measuring length or width of objects while moving for measuring length
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Processes Specially Adapted For Manufacturing Cables (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
The invention discloses cable manufacturing device, including：Wire dispenser, is wound with core on wire dispenser, the length of core is actual core length value；Cage；Shaping mould base；Spooler；Drive device, it drives the work of wire dispenser, cage and spooler；First meter counter, it is used to measure the length by the core of the first meter counter；Second meter counter, it is used to measure the length by the cable of the second meter counter；Controller, after drive device starts working a period of time, controller is processed the first length value and the second length value, calculate the first ratio a of the first length value and the second length value, calculate the second ratio b of actual core length value and the first ratio, the maximum integer c no more than second ratio is taken, when the second length value reaches c meters, then controller control drive device is stopped.The present invention avoids the idle running of equipment, plays a part of protection equipment, realizes the metering at any time to the cable length of actual production.
Description
Technical field
The present invention relates to a kind of cable manufacturing device.
Background technology
Cable is indispensable connection cables in electric equipment, and current China's electric wire produces used equipment,
It is main to there is pipe to twist cable-former, cage strand cable-former and frame strand cable-former.Because common cable making apparatus are without metering cable
The device of length, leads to not the cable length for accurately determining to produce.Need to remeasure the length of cable when using, increase
The inconvenience that uses.And because the cable length to producing is not measured accurately, it is also difficult to control the line used by production
Core input amount.
The content of the invention
For above-mentioned technical problem, the present invention has designed and developed a kind of cable manufacturing device, and the cable manufacturing device can essence
The cable length of true First Astronautic Research Institute for Measurement and Test's production, can also judge line according to the length of the core for being consumed and the cable length for being produced
Whether core will run out of, and stop production in time, it is to avoid equipment dallies.
The present invention provide technical scheme be：
Cable manufacturing device, including：
Wire dispenser, is wound with core on the wire dispenser, the length of the core is actual core length value；
Cage, its rear side for being arranged on wire dispenser；
Shaping mould base, its rear side for being arranged on the cage；
Spooler, its rear side for being arranged on the shaping mould base；
Drive device, it is connected to the wire dispenser, the cage and the spooler, to drive the wire dispenser, institute
State cage and spooler work；
First meter counter, it is arranged between the wire dispenser and the cage, for measuring by first metering
The length of the core of device, and generate the first length value；
Second meter counter, it is arranged between the shaping mould base and the spooler, and second meter counter is based on
The length by the cable of second meter counter is measured, and generates the second length value；
Controller, it is connected with first meter counter and second meter counter, wherein, remember in advance in the controller
The actual core length value is recorded, after the drive device starts working a period of time, the controller is to described the
One length value and second length value are processed, and calculate the first ratio of first length value and second length value
A, calculates the actual core length value and the second ratio b of first ratio, takes maximum whole no more than second ratio
Number c, when the second length value reaches c meters, then the controller controls the drive device to be stopped.
Preferably, in the cable manufacturing device, second meter counter includes processor, support frame, rotationally
The pinch roller being arranged on support frame as described above and the rice counting wheel being rotatably arranged on support frame as described above, the rice counting wheel are set
In the underface of the pinch roller；There is the space passed through for the cable, and the space between the pinch roller and the rice counting wheel
It is designed to：When the cable passes through the space, the cable drives the rice counting wheel to rotate；The wheel face of the rice counting wheel sets
Infrared transmitter is equipped with, an infrared remote receiver is provided with immediately below the rice counting wheel, whenever the rice counting wheel rotates one
Circle, the infrared remote receiver receives once the infrared signal that the infrared transmitter is sent, and the update processor is once
First length value, first length value is the outer perimeter that the number of turns that the rice counting wheel rotates is multiplied by the rice counting wheel.
Preferably, in the cable manufacturing device, the rim part of the rice counting wheel has V-groove, the outer perimeter
It is the corresponding girth of the trench bottom of the rim part.
Preferably, in the cable manufacturing device, the guide rail of strip, the guide rail are provided with front side of the space
With the V-shaped guide groove in cross section, the guide groove it is opening up.
Preferably, in the cable manufacturing device, when the drive device is started working a period of time, so that described the
When two length value c are 5~8 meters, the controller is just processed first length value and second length value.
Cable manufacturing device of the present invention is provided with the first meter counter between wire dispenser and the cage, and metering disappears
The length of the core of consumption, and the second meter counter is provided between shaping mould base and spooler, the length of the cable of First Astronautic Research Institute for Measurement and Test's production
Degree, according to the first ratio between the first length value and the second length value, you can with the length for consuming core and the electricity for being produced
Difference between cable length, recycles the second ratio between actual core length and the first ratio, can calculate current reality
Border core length can actual production cable length c, when the second length value reaches c meter, just control drive device stopping
Work, it is to avoid the idle running of equipment, plays a part of protection equipment.And, the present invention also achieves long to the cable of actual production
The metering at any time of degree.
Brief description of the drawings
Fig. 1 is the structural representation of cable manufacturing device of the present invention.
Fig. 2 is the structural representation of rice counting wheel of the present invention.
Specific embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings, to make those skilled in the art with reference to specification text
Word can be implemented according to this.
As shown in figure 1, the present invention provides cable manufacturing device, including：Wire dispenser 2, core is wound with the wire dispenser
3, the length of the core is actual core length value；Cage 1, its rear side for being arranged on wire dispenser 2；Shaping mould base 5, its setting
In the rear side of the cage；Spooler 12, its rear side for being arranged on the shaping mould base 5；Drive device, it is connected to described putting
Line device, the cage and the spooler, to drive the wire dispenser, the cage and the spooler to work；First metering
Device 4, it is arranged between the wire dispenser and the cage, the length for measuring the core 3 by first meter counter,
And generate the first length value；Second meter counter 13, it is arranged between the shaping mould base and the spooler, second meter
Rice device is used to measure the length by the cable 14 of second meter counter, and generates the second length value；Controller, its with it is described
First meter counter and second meter counter are connected, wherein, the pre-recorded actual core length value in the controller,
After the drive device starts working a period of time, the controller is to first length value and second length value
Processed, calculated the first ratio a of first length value and second length value, calculated the actual core length value
With the second ratio b of first ratio, the maximum integer c no more than second ratio is taken, when the second length value reaches c meters
When, then the controller controls the drive device to be stopped.
In the present invention, measure the cable length that actual production goes out using the second meter counter, and using the first meter counter come
The length of the core of First Astronautic Research Institute for Measurement and Test's consumption.Because in cabling process, multiply core is twisted together and in shaping mould base output by cage
As a cable, therefore, the length of the cable made by the core of unit length should be far smaller than unit length, that is, consumed
The first ratio a of the second length value of the first length value and cable of core should be a number more than 1, but a value
Additionally depend on the running parameter of cage and shaping mould base in cabling process.Therefore, in order to avoid the idle running of equipment, reality is also calculated
Second ratio b of border spare time core length value and the first ratio a, that is, determining the core of current winding can make cable how long on earth,
But the b for calculating may not be an integer.In order to ensure that the cable length produced is integer, in order to subsequent use,
The present invention takes the maximum integer no more than b, for example, when b is 200.3, and c values are 200, when b is 200.9, c values
Still it is 200.When the second length value reaches c meters, then it is assumed that nearly, drive device can be stopped for the consumption of core.
The present invention realizes and cable manufacturing device is automatically controlled, it is to avoid the situation of idle running occur, and also achieves
The automatic gauge of the cable length to being produced, it is convenient subsequently to use.
Preferably, in the cable manufacturing device, second meter counter includes processor, support frame 7, rotationally
The pinch roller 8 being arranged on support frame as described above 7 and the rice counting wheel 9 being rotatably arranged on support frame as described above, the rice counting wheel 9
It is arranged on the underface of the pinch roller；There is the space passed through for the cable 14 between the pinch roller and the rice counting wheel, and
The void designs into：When the cable passes through the space, the cable drives the rice counting wheel to rotate；The rice counting wheel
Wheel face is provided with infrared transmitter 10, an infrared remote receiver 11 is provided with immediately below the rice counting wheel, whenever the meter
The rotation of rice wheel 9 is turned around, and the infrared remote receiver 11 receives once the infrared signal that the infrared transmitter 10 is sent, described
First length value of update processor, first length value is that the number of turns of the rice counting wheel rotation is multiplied by the rice counting wheel
Outer perimeter.The present invention measures the length of cable using above-mentioned second meter counter.The structure of the first meter counter and the second meter counter
Structure is consistent.When rice counting wheel starts metering, infrared transmitter should face infrared remote receiver, now the first of processor record
Length value is 0, receives an infrared signal every time afterwards, just updates first length value.
Preferably, in the cable manufacturing device, the rim part of the rice counting wheel 9 has V-groove 15, the periphery
The corresponding girth of trench bottom of a length of rim part.The diameter of cable is different, and when some cable sizes is too small, cable is just difficult to
Contacted with rice counting wheel stabilization, cause cable directly to pass through from space, rice counting wheel is not rotated, and this just have impact on the result of metering.Cause
This is in order that the cable of different-diameter can stably contact rice counting wheel, and then drive rice counting wheel is rotated, by the wheel of rice counting wheel
Edge is designed with V-groove, and cable is fallen directly into inside vee-cut, and the cable of different-diameter can be with the groove of V-groove
Wall is contacted.
Preferably, in the cable manufacturing device, the guide rail of strip, the guide rail are provided with front side of the space
6 have a V-shaped guide groove in cross section, the guide groove it is opening up.If causing cable traveling across because tractive force is improper
Bent in journey, it is also possible to the precision of influence metering, in order that cable is stably by space, setting one before space leads
Rail.Cable is limited by guide rail remains straight, and passes through space with straight state.
Preferably, in the cable manufacturing device, when the drive device is started working a period of time, so that described the
When two length value c are 5~8 meters, the controller is just processed first length value and second length value.When
When one length value and the second length value reach the scope, the first ratio for being calculated is just more accurate.
Although embodiment of the present invention is disclosed as above, it is not restricted to listed in specification and implementation method
With, it can be applied to various suitable the field of the invention completely, for those skilled in the art, can be easily
Other modification is realized, therefore under the universal limited without departing substantially from claim and equivalency range, the present invention is not limited
In specific details and shown here as the legend with description.
Claims (5)
1. cable manufacturing device, it is characterised in that including：
Wire dispenser, is wound with core on the wire dispenser, the length of the core is actual core length value；Cage, its setting
In the rear side of wire dispenser；
Shaping mould base, its rear side for being arranged on the cage；
Spooler, its rear side for being arranged on the shaping mould base；
Drive device, it is connected to the wire dispenser, the cage and the spooler, to drive the wire dispenser, the strand
Cage and the spooler work；
First meter counter, it is arranged between the wire dispenser and the cage, for measuring by first meter counter
The length of core, and generate the first length value；
Second meter counter, it is arranged between the shaping mould base and the spooler, and second meter counter is used to measure warp
The length of the cable of second meter counter is crossed, and generates the second length value；
Controller, it is connected with first meter counter and second meter counter, wherein, it is pre-recorded in the controller
The actual core length value, after the drive device starts working a period of time, the controller is grown to described first
Angle value and second length value are processed, and calculate the first ratio a of first length value and second length value, meter
The second ratio b of the actual core length value and first ratio is calculated, the maximum integer c no more than second ratio is taken,
When the second length value reaches c meters, then the controller controls the drive device to be stopped.
2. cable manufacturing device as claimed in claim 1, it is characterised in that second meter counter include processor, support frame,
The pinch roller being rotatably arranged on support frame as described above and the rice counting wheel being rotatably arranged on support frame as described above, the meter
Rice wheel is arranged on the underface of the pinch roller；There is the space passed through for the cable between the pinch roller and the rice counting wheel,
And the void designs into：When the cable passes through the space, the cable drives the rice counting wheel to rotate；The rice counting wheel
Wheel face be provided with infrared transmitter, an infrared remote receiver is provided with immediately below the rice counting wheel, whenever the metering
Wheel rotation is turned around, and the infrared remote receiver receives once the infrared signal that the infrared transmitter is sent, the processor
First length value is updated, first length value is the periphery that the number of turns that the rice counting wheel rotates is multiplied by the rice counting wheel
It is long.
3. cable manufacturing device as claimed in claim 2, it is characterised in that the rim part of the rice counting wheel has V-groove,
The corresponding girth of trench bottom of a length of rim part in periphery.
4. cable manufacturing device as claimed in claim 3, it is characterised in that leading for strip is provided with front side of the space
Rail, the guide rail has a V-shaped guide groove in cross section, the guide groove it is opening up.
5. cable manufacturing device as claimed in claim 1, it is characterised in that when the drive device start working one section when
Between, so that when the second length value c is 5~8 meters, the controller is just to first length value and second length value
Processed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610048326.0A CN105632654B (en) | 2016-01-25 | 2016-01-25 | cable manufacturing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610048326.0A CN105632654B (en) | 2016-01-25 | 2016-01-25 | cable manufacturing device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105632654A CN105632654A (en) | 2016-06-01 |
| CN105632654B true CN105632654B (en) | 2017-05-31 |
Family
ID=56047473
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610048326.0A Active CN105632654B (en) | 2016-01-25 | 2016-01-25 | cable manufacturing device |
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| CN (1) | CN105632654B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106960702B (en) * | 2017-04-25 | 2019-02-12 | 江苏亨通电子线缆科技有限公司 | A kind of warning device of conducting wire lettering quality |
| CN108941229A (en) * | 2018-07-09 | 2018-12-07 | 江苏华威铜业有限公司 | A kind of efficient copper bar continuous extruder |
| CN111430084B (en) * | 2020-04-03 | 2021-09-07 | 远东电缆有限公司 | Rail transit cable production equipment and processing technology thereof |
| CN112908553B (en) * | 2021-02-04 | 2022-08-19 | 东部超导科技（苏州）有限公司 | Method for improving stability of middle-line in production of electrified conductor of high-temperature superconducting cable |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000223233A (en) * | 1999-01-27 | 2000-08-11 | Harness Syst Tech Res Ltd | Good or bad determination of wire harness |
| CN201331971Y (en) * | 2008-12-29 | 2009-10-21 | 广东南洋电缆集团股份有限公司 | Cable manufacturing auxiliary system and meter counter |
| CN201570319U (en) * | 2009-08-03 | 2010-09-01 | 上海电缆厂有限公司 | Aluminium cable steel reinforced stranding device |
| CN102082011A (en) * | 2009-11-26 | 2011-06-01 | 天津市华之阳特种线缆有限公司 | Cage-type wire twisting machine capable of accurately measuring meter |
| KR101283607B1 (en) * | 2011-08-16 | 2013-07-08 | 현대로템 주식회사 | a length measurement device of the Armored Recovery Vehicle winch cable |
| CN103616002A (en) * | 2013-11-29 | 2014-03-05 | 镇江耐丝新型材料有限公司 | Device for detecting size of cross section of wire |
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| CN105632654A (en) | 2016-06-01 |
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Effective date of registration: 20210423 Address after: 225000 No.9, Pioneer Park, Lidian Town, Guangling District, Yangzhou City, Jiangsu Province Patentee after: Yangzhou Gaotong Photoelectric Technology Co.,Ltd. Address before: 350200, Fujian, Fuzhou province Changle City Air City Street Zheng He West Road 300, Azure International 3A building 07 shop Patentee before: CHANGLE ZHIYUAN TECHNOLOGY DEVELOPMENT Co.,Ltd. |
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