CN202640109U - Multi-axis linkage automatic polishing machine - Google Patents
Multi-axis linkage automatic polishing machine Download PDFInfo
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- CN202640109U CN202640109U CN 201220213256 CN201220213256U CN202640109U CN 202640109 U CN202640109 U CN 202640109U CN 201220213256 CN201220213256 CN 201220213256 CN 201220213256 U CN201220213256 U CN 201220213256U CN 202640109 U CN202640109 U CN 202640109U
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Abstract
Description
技术领域 technical field
本实用新型涉及抛光打磨领域,具体地说,尤其涉及一种可适用于各类卫浴产品、五金产品等复杂曲面的工件打磨的多轴联动自动抛光机。The utility model relates to the field of polishing and grinding, in particular to a multi-axis linkage automatic polishing machine suitable for grinding workpieces with complex curved surfaces such as various sanitary products and hardware products.
背景技术 Background technique
目前,常用的抛光打磨结构大多过于简单,其难以实现多轴多方位多角度研磨。因此,现有的抛光打磨机构无法有效精准加工,其大多仍需要依赖技术人员进行粗略研磨,致使研磨精度失败率很高,难以保证各种工件的抛磨效果,尤其难以适用于各类卫浴产品、五金产品等复杂曲面的工件打磨。At present, most of the commonly used polishing and grinding structures are too simple, and it is difficult to achieve multi-axis, multi-directional and multi-angle grinding. Therefore, the existing polishing and grinding mechanism cannot effectively and accurately process, and most of them still need to rely on technicians for rough grinding, resulting in a high failure rate of grinding accuracy, and it is difficult to guarantee the polishing effect of various workpieces, especially difficult to apply to various sanitary products , metal products and other complex surface workpiece grinding.
实用新型内容 Utility model content
本实用新型的目的在于提供一种操作使用方便、运行平稳、定位精度高的多轴联动自动抛光机,该抛光机通过实现X轴、 Z轴、A轴、U轴、B轴、C轴的多轴联动可以方便快捷地完成不同空间复杂曲面的抛光打磨。The purpose of this utility model is to provide a multi-axis linkage automatic polishing machine with convenient operation, stable operation and high positioning accuracy. Multi-axis linkage can conveniently and quickly complete the polishing and grinding of complex surfaces in different spaces.
本实用新型的技术方案是这样的:The technical scheme of the utility model is as follows:
一种多轴联动自动抛光机,其由盘体部分以及设置在该盘体部分四周的若干抛光磨头部分组成;A multi-axis linkage automatic polishing machine, which is composed of a disc body and several polishing grinding head parts arranged around the disc body;
所述每一抛光磨头部分包括横向滑座和机身,在该横向滑座上沿X轴移动设有X水平滑台,所述机身固定安装在X水平滑台上并且在该机身上沿Z轴移动设有Z轴竖直滑台,在该Z轴竖直滑台上设有可旋转的B旋转轴结构,在该B旋转轴结构上安装有C轴旋转磨头电机并且该C轴旋转磨头电机带动一C轴旋转,在该C轴前端部安装有磨头;Each of the polishing grinding head parts includes a transverse sliding seat and a fuselage, on which an X-level slide table is moved along the X-axis, and the fuselage is fixedly installed on the X-level slide table and on the fuselage Moving along the Z-axis, a Z-axis vertical slide table is provided, on which a rotatable B rotating shaft structure is arranged, and a C-axis rotating grinding head motor is installed on the B rotating shaft structure, and the The C-axis rotating grinding head motor drives a C-axis to rotate, and a grinding head is installed at the front end of the C-axis;
所述盘体部分包括转盘主体,在该转盘主体的盘面中部安装有真空吸装置并且在该真空吸装置四周环绕安装有若干个可旋转的A轴工装旋转结构,在每一A轴工装旋转结构上安装有一个可旋转的U轴夹具旋转结构。The disc body part includes a turntable main body, a vacuum suction device is installed in the middle of the disc surface of the turntable main body, and several rotatable A-axis tooling rotating structures are installed around the vacuum suction device, and each A-axis tooling rotating structure A rotatable U-axis fixture rotation structure is installed on it.
上述的一种多轴联动自动抛光机,所述C轴旋转磨头电机通过一个皮带带动C轴旋转。In the aforementioned multi-axis linkage automatic polishing machine, the C-axis rotating grinding head motor drives the C-axis to rotate through a belt.
上述的一种多轴联动自动抛光机,其还包括伺服电机,所述盘体部分和抛光磨头部分的运动均由伺服电机驱动。The above-mentioned multi-axis linkage automatic polishing machine also includes a servo motor, and the movement of the disc body part and the polishing grinding head part is driven by the servo motor.
上述的一种多轴联动自动抛光机,所述伺服电机的驱动通过一数控系统控制。In the aforementioned multi-axis linkage automatic polishing machine, the drive of the servo motor is controlled by a numerical control system.
与现有技术相比,本实用新型在采用上述结构后,其具有的有益效果如下:Compared with the prior art, after the utility model adopts the above-mentioned structure, the beneficial effects it has are as follows:
在本实用新型中,一方面,通过抛光磨头部分可实现X轴直线移动、Z轴直线移动、B轴旋转运动、C轴旋转运动,另一方面,通过在盘体部分设有A轴工装旋转结构和U轴夹具旋转结构,便于工件实现A轴、U轴旋转动作,从而本实用新型可实现X、 Z轴直线移动并实现A、U、B、C轴旋转的多轴联动,其可以完成任意空间曲面的打磨,其操作使用方便、工件回转半径小、回转角度大、运行平稳、定位精度高,防护设计简单美观,尤其适合于复杂空间曲线工件数控打磨。本实用新型还通过配有真空吸装置便于实现吸附工件和实现自动取拿工件,工件可快速取夹、方便快捷。本实用新型的产品根据加工中心CNC六轴联动,电器部分可采用先进CNC数控系统控制,自动化程度高。磨头可采用伺服电机实现进给,旋转可全部采用伺服电机用以根据工件曲面运动,以保证打磨表面的平整和无塌角,安全方便快捷的完成工件的多面曲打磨。In the utility model, on the one hand, the X-axis linear movement, the Z-axis linear movement, the B-axis rotational movement, and the C-axis rotational movement can be realized by polishing the grinding head part; The rotation structure and the U-axis fixture rotation structure are convenient for the workpiece to realize the A-axis and U-axis rotation actions, so that the utility model can realize the linear movement of the X and Z axes and the multi-axis linkage of the rotation of the A, U, B, and C axes, which can Complete the grinding of curved surfaces in any space. It is easy to operate, small in radius of rotation of the workpiece, large in rotation angle, stable in operation, high in positioning accuracy, simple and beautiful in protection design, and is especially suitable for CNC grinding of workpieces with complex space curves. The utility model is also equipped with a vacuum suction device to facilitate the realization of adsorption of the workpiece and the realization of automatic taking of the workpiece, and the workpiece can be quickly removed and clamped, which is convenient and quick. The product of the utility model is linked according to the CNC six-axis of the machining center, and the electrical part can be controlled by an advanced CNC numerical control system, which has a high degree of automation. The grinding head can be fed by a servo motor, and the rotation can be all used by a servo motor to move according to the curved surface of the workpiece, so as to ensure the smoothness of the grinding surface and no collapse angle, and complete the multi-faceted curved grinding of the workpiece safely, conveniently and quickly.
在结合附图阅读本实用新型的实施方式的详细描述后,本实用新型的特点和优点将变得更加清楚。After reading the detailed description of the embodiments of the utility model in conjunction with the accompanying drawings, the features and advantages of the utility model will become more clear.
附图说明 Description of drawings
图1是本实用新型的结构总图;Fig. 1 is a general structure diagram of the utility model;
图2是抛光磨头部分的结构图。Fig. 2 is a structural diagram of the polishing grinding head part.
图中:In the picture:
10. 抛光磨头部分;101. 横向滑座;103. 机身;102. X水平滑台;104. Z轴竖直滑台; 105. B旋转轴结构;106. C轴旋转磨头电机;107. 磨头;108. C轴;109. 皮带;20. 盘体部分;201. 转盘主体;202. 真空吸装置;203. A轴工装旋转结构;204.U轴夹具旋转结构。10. Polishing grinding head part; 101. Horizontal sliding seat; 103. Body; 102. X horizontal sliding table; 104. Z axis vertical sliding table; 105. B rotating shaft structure; 106. C axis rotating grinding head motor; 107. Grinding head; 108. C axis; 109. Belt; 20. Disc body part; 201. Turntable body; 202. Vacuum suction device; 203. A-axis tooling rotation structure;
具体实施方式 Detailed ways
下面以一个实施方式对本实用新型作进一步详细的说明,但应当说明,本实用新型的保护范围不仅仅限于此。The utility model will be further described in detail with an embodiment below, but it should be noted that the protection scope of the utility model is not limited thereto.
参阅图1和图2,一种多轴联动自动抛光机,其由盘体部分20以及设置在该盘体部分20四周的若干抛光磨头部分10组成。所述每一抛光磨头部分10包括横向滑座101和机身103,在该横向滑座101上沿X轴移动设有X水平滑台102,所述机身103固定安装在X水平滑台102上并且在该机身103上沿Z轴移动设有Z轴竖直滑台104,在该Z轴竖直滑台104上设有可旋转的B旋转轴结构105,在该B旋转轴结构105上安装有C轴旋转磨头电机106并且该C轴旋转磨头电机106通过一个皮带109带动一C轴108旋转,在该C轴108前端部安装有磨头107。所述盘体部分20包括转盘主体201,在该转盘主体201的盘面中部安装有真空吸装置202并且在该真空吸装置202四周环绕安装有若干个可旋转的A轴工装旋转结构203,在每一A轴工装旋转结构203上安装有一个可旋转的U轴夹具旋转结构204。Referring to FIG. 1 and FIG. 2 , a multi-axis linkage automatic polishing machine is composed of a
对于抛光磨头部分10,其可实现X轴直线移动、 Z轴直线移动、B轴旋转运动、C轴旋转运动,其具体工作工作过程如下:For the polishing
(1) X轴直线移动:X水平滑台102可带着机身103一起在X水平滑台102上沿着X轴根据工件的要求任意移动;(1) X-axis linear movement: the X-level sliding table 102 can move along the X-axis along the X-axis with the
(2) Z轴直线移动:Z轴竖直滑台104可带着磨头107等在机身103上沿着Z轴根据工件的要求任意移动;(2) Z-axis linear movement: Z-axis vertical sliding table 104 can move arbitrarily along the Z-axis on the
(3) B轴旋转运动:B旋转轴结构105可带着磨头107等在Z轴竖直滑台104上根据工件的要求作旋转动作;(3) B-axis rotation movement: B
(4) C轴旋转运动:通过在B旋转轴结构105上安装有C轴旋转磨头电机106并且该C轴旋转磨头电机106通过一个皮带109带动一C轴108旋转,因此,磨头107可根据工件的要求沿着C轴作旋转动作。(4) C-axis rotary motion: by installing a C-axis rotary
总之,对于抛光磨头部分10,通过借助抛光磨头部分10的横向滑座101、机身103、X水平滑台102、Z轴竖直滑台104、B旋转轴结构105、有C轴旋转磨头电机106、皮带109、C轴108的相会配合工作,即可根据工件的要求,使磨头107实现沿X轴直线移动、 Z轴直线移动、B轴旋转运动、C轴旋转运动之一或全部动作,对工件的不同复杂曲面进行打磨抛光。In a word, for the polishing
对于盘体部分20,其可实现A轴旋转运动、U轴旋转运动,其中,A轴旋转运动和U轴旋转运动不位于同一平面,两个旋转平面可以为各种角度,如45°、90°、120°等等,并且其还可通过真空吸装置202方便吸取工件,其具体工作过程如下:For the
(1) A轴旋转运动:A轴工装旋转结构203可带着U轴夹具旋转结构204一起作旋转动作;(1) A-axis rotation movement: A-axis
(2) U轴旋转运动:U轴夹具旋转结构204可夹着工件作旋转动作;(2) U-axis rotation movement: U-axis
(3) 真空吸装置202吸取工件:真空吸装置202的作用在于能够实现吸附工件和实现工件的自动取拿,其中,真空吸装置202可将空气由真空吸装置202的吸气入口抽出在真空吸装置202内形成真空从而吸附工件,同理,可将空气由真空吸装置202的吹气口进入真空吸装置202内从而实现自动取拿工件。(3) The
总之,通过借助盘体部分20的真空吸装置202、A轴工装旋转结构203、U轴夹具旋转结构204配合工作,即可根据工件的要求,使工件实现沿A轴旋转动作、U轴旋转动作之一或全部动作,以配合抛光磨头部分10的磨头107对工件的不同曲面进行打磨抛光。In short, through the cooperation of the
综上所述,通过盘体部分20和抛光磨头部分10的相会配合,即可使磨头107实现对工件实现X轴、 Z轴直线移动并实现A轴、U轴、B轴、C轴旋转的多轴联动,从而可以对工件完成任意空间曲面的打磨抛光。To sum up, through the meeting and cooperation of the
在本实用新型中,本实用新型的产品根据加工中心CNC实施上述的X轴、 Z轴、A轴、U轴、B轴、C轴六轴联动,可以完成任意空间曲面的打磨,其操作使用方便、工件回转半径小、回转角度大、运行平稳、定位精度高,防护设计简单美观,非常适合于复杂空间曲线工件数控打磨。电器部分可采用先进CNC数控系统控制,自动化程度高。磨头107可采用伺服电机实现进给,旋转可全部采用伺服电机用以根据工件曲面运动,以保证打磨表面的平整和无塌角,安全方便快捷的完成工件的多面曲打磨。也就是说,盘体部分20和抛光磨头部分10的运动均可由伺服电机驱动。进一步地,伺服电机的驱动通过数控系统控制。In the utility model, the product of the utility model implements the above-mentioned X-axis, Z-axis, A-axis, U-axis, B-axis, and C-axis six-axis linkage according to the machining center CNC, which can complete the grinding of any spatial curved surface, and its operation uses Convenience, small radius of rotation of the workpiece, large rotation angle, stable operation, high positioning accuracy, simple and beautiful protection design, very suitable for CNC grinding of workpieces with complex space curves. The electrical part can be controlled by advanced CNC numerical control system, which has a high degree of automation. The grinding
虽然结合附图描述了本实用新型的实施方式,但是本领域的技术人员可以在所附权利要求的范围之内作出各种变形或修改,只要不超过本实用新型的权利要求所描述的保护范围,都应当在本实用新型的保护范围之内。Although the embodiment of the utility model has been described in conjunction with the accompanying drawings, those skilled in the art can make various deformations or modifications within the scope of the appended claims, as long as they do not exceed the protection scope described in the claims of the utility model , all should be within the protection scope of the present utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103522155A (en) * | 2013-10-28 | 2014-01-22 | 江苏大唐机械有限公司 | Reed cutter grinding machine |
| CN104440477A (en) * | 2014-11-14 | 2015-03-25 | 广州遂联自动化设备有限公司 | Disc type raw material feeding method and devices for disc type raw material feeding method |
| CN105234781A (en) * | 2015-08-28 | 2016-01-13 | 广州遂联自动化设备有限公司 | Grinding wheel polishing system and polishing control method thereof |
| CN105522463A (en) * | 2016-01-28 | 2016-04-27 | 东莞市友辉光电科技有限公司 | A double-head spindle motor and a polishing device using the double-head spindle motor |
| CN106041708A (en) * | 2016-07-29 | 2016-10-26 | 上海泊志机械制造厂 | Special-shaped part polishing process and equipment |
| CN106078420A (en) * | 2016-08-09 | 2016-11-09 | 无锡尊宝电动车有限公司 | A kind of electric vehicle brake drum sanding apparatus with comprehensive polishing effect |
| CN106392834A (en) * | 2016-05-30 | 2017-02-15 | 广州启帆工业机器人有限公司 | Grinding and polishing device of water faucets |
| CN106956203A (en) * | 2017-02-15 | 2017-07-18 | 王文胜 | A kind of automatic polishing system and automatic polishing method |
| CN107009216A (en) * | 2017-05-08 | 2017-08-04 | 重庆都英科技有限公司 | A kind of sanding burr equipment |
| CN107020420A (en) * | 2017-04-28 | 2017-08-08 | 重庆都英科技有限公司 | A kind of intelligent sanding burr machine |
| CN110802492A (en) * | 2019-12-10 | 2020-02-18 | 江苏北人机器人系统股份有限公司 | Polishing head assembly and polishing device with same |
| CN111203791A (en) * | 2020-01-10 | 2020-05-29 | 赖太忠 | Five-axis linkage polishing machine based on targeted control high-stability transmission |
| CN112775813A (en) * | 2020-12-30 | 2021-05-11 | 江苏禄航动力科技有限公司 | Curved surface polishing machine |
| CN113352196A (en) * | 2021-06-05 | 2021-09-07 | 蒋学军 | Full-automatic multi-station six-shaft abrasive belt polishing machine |
| CN119238224A (en) * | 2024-11-08 | 2025-01-03 | 长沙埃福思科技有限公司 | An ion beam polishing machine for large-angle multi-workpiece processing |
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- 2012-05-11 CN CN 201220213256 patent/CN202640109U/en not_active Expired - Fee Related
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| CN103522155A (en) * | 2013-10-28 | 2014-01-22 | 江苏大唐机械有限公司 | Reed cutter grinding machine |
| CN104440477A (en) * | 2014-11-14 | 2015-03-25 | 广州遂联自动化设备有限公司 | Disc type raw material feeding method and devices for disc type raw material feeding method |
| CN105234781A (en) * | 2015-08-28 | 2016-01-13 | 广州遂联自动化设备有限公司 | Grinding wheel polishing system and polishing control method thereof |
| CN105234781B (en) * | 2015-08-28 | 2018-03-27 | 广州遂联自动化设备有限公司 | A kind of emery wheel polishing system and its polishing control method |
| CN105522463A (en) * | 2016-01-28 | 2016-04-27 | 东莞市友辉光电科技有限公司 | A double-head spindle motor and a polishing device using the double-head spindle motor |
| CN105522463B (en) * | 2016-01-28 | 2017-11-03 | 东莞市友辉光电科技有限公司 | Polishing device using double-head spindle motor |
| CN106392834A (en) * | 2016-05-30 | 2017-02-15 | 广州启帆工业机器人有限公司 | Grinding and polishing device of water faucets |
| CN106041708A (en) * | 2016-07-29 | 2016-10-26 | 上海泊志机械制造厂 | Special-shaped part polishing process and equipment |
| CN106078420A (en) * | 2016-08-09 | 2016-11-09 | 无锡尊宝电动车有限公司 | A kind of electric vehicle brake drum sanding apparatus with comprehensive polishing effect |
| CN106956203B (en) * | 2017-02-15 | 2022-11-04 | 王文胜 | Automatic polishing system and automatic polishing method |
| CN106956203A (en) * | 2017-02-15 | 2017-07-18 | 王文胜 | A kind of automatic polishing system and automatic polishing method |
| CN107020420A (en) * | 2017-04-28 | 2017-08-08 | 重庆都英科技有限公司 | A kind of intelligent sanding burr machine |
| CN107009216A (en) * | 2017-05-08 | 2017-08-04 | 重庆都英科技有限公司 | A kind of sanding burr equipment |
| CN110802492A (en) * | 2019-12-10 | 2020-02-18 | 江苏北人机器人系统股份有限公司 | Polishing head assembly and polishing device with same |
| CN111203791A (en) * | 2020-01-10 | 2020-05-29 | 赖太忠 | Five-axis linkage polishing machine based on targeted control high-stability transmission |
| CN112775813A (en) * | 2020-12-30 | 2021-05-11 | 江苏禄航动力科技有限公司 | Curved surface polishing machine |
| CN113352196A (en) * | 2021-06-05 | 2021-09-07 | 蒋学军 | Full-automatic multi-station six-shaft abrasive belt polishing machine |
| CN119238224A (en) * | 2024-11-08 | 2025-01-03 | 长沙埃福思科技有限公司 | An ion beam polishing machine for large-angle multi-workpiece processing |
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