CN202639593U - Semi-shell lump material cutting device for punch-welding axle housing - Google Patents
Semi-shell lump material cutting device for punch-welding axle housing Download PDFInfo
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- CN202639593U CN202639593U CN 201220229862 CN201220229862U CN202639593U CN 202639593 U CN202639593 U CN 202639593U CN 201220229862 CN201220229862 CN 201220229862 CN 201220229862 U CN201220229862 U CN 201220229862U CN 202639593 U CN202639593 U CN 202639593U
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- cutting torch
- flame cutting
- coaster
- flame
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Abstract
The utility model relates to a semi-shell lump material cutting device for a punch-welding axle housing, which is used for shape-cutting and blanking of a semi-shell lump material of the punch-welding axle housing. External drag chains are mounted at two sides of a gantry beam; flame cutting torches 1 and 2 are respectively mounted on a main pulley; flame cutting torches 3, 4, 5, 6, 7, 8, 9 and 10 are mounted on auxiliary pulleys at two sides of the gantry beam; the external drag chains are connected with the end parts of the flame cutting torches; a control cabinet, an flame cutting torches and a gasholder station are connected through AN electronic component; and the control cable of an alternating current servo motor and the gas belt of cutting gas are conveyed to the end parts of the flame cutting torches 1 and 2 through the external drag chains. As the semi-shell lump material cutting device is driven from two sides, the rack attrition rate can be reduced, so that the overall machine has higher repeating precision, the blanking precision of the lump material is improved; through the combination of a traverse regulating bolt and a cutting torch regulating rod, the blank layout demands of all products can be met; the two horizontal rollers of an end beam can be used for regulating the elasticity of eccentric wheels at two sides of the end beam on a guide rail, so that the overall machine remains stable orientation in movement; the semi-shell lump material cutting device is attractive in structure and large in production capacity; and the cutting efficiency of the semi-shell lump material is greatly improved.
Description
Technical field
The utility model relates to field of automobile, is a kind of punching weldering axle housing half shell block material cutting device specifically.
Background technology
Along with domestic commercial vehicle and passenger vehicle demand are day by day vigorous, each vehicle bridge manufacturing industry also is faced with severe production pressure, and as the axle housing of vehicle bridge important component part, even half shell, it is particularly evident to produce pressure.At present, what the cutting of punching weldering axle housing half shell piece material was adopted is the flame cutting, exists flexibility poor, process velocity is slow, and the shortcoming that production capacity is low is for improving production capacity, meet the need of market, the blanking procedure that vehicle bridge is produced is optimized or improves to improve production capacity and seems particularly important.
Summary of the invention
For overcoming the deficiency of blanking procedure ability in the existing half shell production, goal of the invention of the present utility model is to provide a kind of punching weldering axle housing half shell block material cutting device, to realize increasing substantially the purpose of the imitative working ability of cutting of half shell piece material.
For achieving the above object, outer drag chain one is equipped with in the both sides of gantry beam of the present utility model, outer drag chain two, flame cutting torch one, flame cutting torch two is contained in respectively the main coaster one of gantry beam two siding tracks, on the main coaster two, flame cutting torch three, flame cutting torch four, flame cutting torch five, flame cutting torch six, flame cutting torch seven, flame cutting torch eight, flame cutting torch nine, the flame cutting torch very is not contained in pair coaster one of gantry beam two siding tracks, pay coaster two, pay coaster three, pay coaster four, pay coaster five, pay coaster six, pay coaster seven, pay on the coaster eight outer drag chain one, outer drag chain two is connected with the termination of flame cutting torch; Be connected by electrical equipment between switch board, Electric Appliance Cabinet and the gas station, with the type coaxial photoelectric pulse coder and be transported to the termination of flame cutting torch one, flame cutting torch two by outer drag chain one, outer drag chain two by the band of gas of servo-drive system and the driving AC servo motor one of digital control system control, the control cables that drives AC servo motor two and cutting gas; Be equipped with between the coaster be used to the lateral adjustments bolt one of adjusting adjacent two flame cutting torch spacings, lateral adjustments bolt two; Every cover cutting torch is furnished with a cutting torch adjusting rod that is used for regulating longitudinal pitch between the flame cutting torch; Two horizontal rollers one, the horizontal roller two of the elasticity of adjustable guide rail set up in the end carriage one of gantry beam, end carriage two both sides.
The utility model is to have installed ten groups of cutting torch apparatuss for suspension and flame cutting torch additional at gantry beam, simultaneously actual and half shell kind is more, the discharge situation changes situation greatly in order to adapt to the production scene, taked coaster and flame cutting torch are distributed in the mode of gantry beam both sides, and gantry structure and size done corresponding adjustment, to satisfy the needs of the whole kinds of processing.The utility model is used vertical type of drive instead bilateral driving, the flame cutting torch passes to final output gear by AC servo motor through reduction box along the power that gantry beam moves, tooth bar on gear and the gantry beam slide rail meshes, and coaster is moved along the tooth bar on the gantry beam; Be furnished with the type coaxial photoelectric pulse coder on each AC servo motor simultaneously, can carry out sampling and the feedback of speed and position, carry out secondary singal relatively by servo-drive system and digital control system again, to reach the accuracy of accurate judgement output; In a side of end carriage, AC servo motor passes to final output gear through reduction box with power, and the tooth bar engagement on gear and the ground guide makes single unit system move along the direction of guide rail; And increased by two horizontal rollers in end carriage one side, adjusted the eccentric wheel of end carriage both sides to the degree of tightness of guide rail, so that lathe keeps stable guiding at the volley.The utility model increased along former track return, point of interruption memory and fast return point of interruption function.The control cables of drive motors and the band of gas of cutting gas are transported to the cutting torch termination by the open type drag chain, and structure is attractive in appearance, have reduced large quantity space.
The utility model compared with prior art has the following advantages:
1, type of drive changes bilateral driving into, is furnished with the type coaxial photoelectric pulse coder on each AC servo motor, can carry out sampling, the feedback of speed and position, carry out secondary singal relatively by servo-drive system and digital control system again, to reach the accuracy of accurate judgement output;
2, flame cutting torch quantity is ten covers, and is distributed in the gantry beam both sides, by the combination of lateral adjustments bolt and cutting torch adjusting rod, satisfies the needs of all product stock layouts;
3, two of end carriage horizontal rollers, the eccentric wheel of capable of regulating end carriage both sides makes complete machine keep at the volley stable guiding to the degree of tightness of guide rail;
4, structure is attractive in appearance, blankers' optimization of orderings or be improved to and improve production capacity and created large quantity space, and half shell piece material cutting efficiency has obtained increasing substantially.
Description of drawings
Fig. 1 is the utility model system architecture sketch.
Fig. 2 is the side view of Fig. 1.
Fig. 3 is the top view of Fig. 1.
The specific embodiment
Such as Fig. 1, Fig. 2, shown in Figure 3, outer drag chain 1 is equipped with in the both sides of gantry beam 17 of the present utility model, outer drag chain 23, flame cutting torch 1, flame cutting torch 2 32 is contained in respectively the main coaster 1 of 17 liang of siding tracks of gantry beam, on the main coaster 26, flame cutting torch 3 22, flame cutting torch 4 23, flame cutting torch 5 25, flame cutting torch 6 26, flame cutting torch 7 30, flame cutting torch 8 31, flame cutting torch 9 33, flame cutting torch 10 is contained in respectively pair coaster 1 of 17 liang of siding tracks of gantry beam, pay coaster 2 15, pay coaster 3 19, pay coaster 4 20, pay coaster 54, pay coaster 65, pay coaster 78, pay on the coaster 89, outer drag chain 1, outer drag chain 23 is connected with the termination of flame cutting torch, is equipped with between the coaster be used to the lateral adjustments bolt 1 of adjusting adjacent two flame cutting torch spacings, lateral adjustments bolt 2 18; Switch board 10, be connected by electrical equipment between Electric Appliance Cabinet 13 and the gas station 12, with the type coaxial photoelectric pulse coder, and by the driving AC servo motor 1 of servo-drive system and digital control system control, drive the control cables of AC servo motor 2 36 and the band of gas of cutting gas and pass through outer drag chain 1, outer drag chain 23 is transported to flame cutting torch 1, the termination of flame cutting torch 2 32, flame cutting torch 1, the power of flame cutting torch 2 32 is respectively by driving AC servo motor 1, drive AC servo motor 2 36 and pass to flame cutting torch 1, the final output gear of flame cutting torch 2 32, tooth bar on gear and gantry beam 17 slide rails meshes, coaster is moved along the tooth bar on the gantry beam, thereby by lateral adjustments bolt 1, lateral adjustments bolt 2 18 and pair coaster 1, pay the gear of the flame cutting torch on the coaster 2 15, drive and pay coaster 1, pay the motion of the flame cutting torch on the coaster 2 15; Every cover cutting torch is furnished with a cutting torch adjusting rod 27 that is used for regulating longitudinal pitch between the flame cutting torch; Two horizontal rollers 1, the horizontal roller 2 38 of the elasticity of adjustable guide rail set up in the end carriage 1 of gantry beam 17, end carriage 2 37 both sides; AC servo motor 28 on the end carriage 2 37 passes to final output gear 29 through reduction box with power, and the tooth bar engagement on gear and the ground guide makes single unit system move along the direction of guide rail; Sequence number 11 is instrument board, be used for to show the gas pressure of hyperbaric oxygen that the flame cutting torch uses, preheat oxygen, propane.
The utility model is symmetrically distributed in the gantry beam both sides with ten groups of coasters and ten cover flame cutting torches, the adjacent two cutting torch spacings in gantry beam both sides can be regulated with the lateral adjustments bolt of installing between the coaster, the different length stud can be installed as required, to regulate different spacing, every cover cutting torch is furnished with a cutting torch adjusting rod, is used for regulating longitudinal pitch between cutting torch, by the combination of lateral adjustments bolt and cutting torch adjusting rod, and the movement of single unit system, satisfy the needs of all product stock layouts.
The operating process of the utility model cutting stock is:
1, with hoisting steel plate to installing rack;
2, the artificial adjustment ajusted steel plate, and steel plate is vertically put;
3, access the cutting stock program, and according to the steel plate state, carry out rotation of coordinate;
4, according to control documents stock layout size, adjust lateral adjustments bolt and cutting torch adjusting rod;
5, fly-cutting steel plate;
6, artificial handling piece material and waste material.
When production line is changed kind, only need to be according to stock layout adjusted size lateral adjustments bolt and cutting torch adjusting rod, and by adjusting corresponding program, can realize the processing of different product.
Claims (4)
1. axle housing half shell block material cutting device is welded in a punching, it is characterized in that: comprise gantry beam (17), outer drag chain one (2) is equipped with in the both sides of gantry beam (17), outer drag chain two (3), flame cutting torch one (24), flame cutting torch two (32) is contained in respectively the main coaster one (16) of gantry beam (17) two siding tracks, on the main coaster two (6), flame cutting torch three (22), flame cutting torch four (23), flame cutting torch five (25), flame cutting torch six (26), flame cutting torch seven (30), flame cutting torch eight (31), flame cutting torch nine (33), flame cutting torch ten (34) is contained in respectively pair coaster one (14) of gantry beam (17) two siding tracks, pay coaster two (15), pay coaster three (19), pay coaster four (20), pay coaster five (4), pay coaster six (5), pay coaster seven (8), pay on the coaster eight (9) outer drag chain one (2), outer drag chain two (3) is connected with the termination of flame cutting torch; Be connected by electrical equipment between switch board (10), Electric Appliance Cabinet (13) and gas station (12), with the type coaxial photoelectric pulse coder and be transported to the termination of flame cutting torch one (24), flame cutting torch two (32) by outer drag chain one (2), outer drag chain two (3) by the band of gas of servo-drive system and the driving AC servo motor one (35) of digital control system control, the control cables that drives AC servo motor two (36) and cutting gas.
2. punching weldering axle housing half shell block material cutting device according to claim 1 is characterized in that: be equipped with between the coaster be used to the lateral adjustments bolt one (7) of adjusting adjacent two flame cutting torch spacings, lateral adjustments bolt two (18).
3. axle housing half shell block material cutting device is welded in punching according to claim 1, it is characterized in that: every cover cutting torch is furnished with a cutting torch adjusting rod (27) that is used for regulating longitudinal pitch between the flame cutting torch.
4. axle housing half shell block material cutting device is welded in punching according to claim 1, and it is characterized in that: two horizontal rollers one (21), the horizontal roller two (38) of the elasticity of adjustable guide rail set up in the end carriage one (1) of gantry beam (17), end carriage two (37) both sides.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220229862 CN202639593U (en) | 2012-05-22 | 2012-05-22 | Semi-shell lump material cutting device for punch-welding axle housing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220229862 CN202639593U (en) | 2012-05-22 | 2012-05-22 | Semi-shell lump material cutting device for punch-welding axle housing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202639593U true CN202639593U (en) | 2013-01-02 |
Family
ID=47408770
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220229862 Expired - Fee Related CN202639593U (en) | 2012-05-22 | 2012-05-22 | Semi-shell lump material cutting device for punch-welding axle housing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202639593U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107159973A (en) * | 2017-07-03 | 2017-09-15 | 泰安市源通智能机械技术研究院 | Numerical control steel plate rip cutting forming machine |
| CN110653466A (en) * | 2019-10-23 | 2020-01-07 | 张琳 | Plasma punching and cutting integrated machine and U-shaped rib production system |
-
2012
- 2012-05-22 CN CN 201220229862 patent/CN202639593U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107159973A (en) * | 2017-07-03 | 2017-09-15 | 泰安市源通智能机械技术研究院 | Numerical control steel plate rip cutting forming machine |
| CN110653466A (en) * | 2019-10-23 | 2020-01-07 | 张琳 | Plasma punching and cutting integrated machine and U-shaped rib production system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130102 Termination date: 20180522 |