CN202634098U - Stator of inner-rotor motor with outward rabbet, and mating housing - Google Patents
Stator of inner-rotor motor with outward rabbet, and mating housing Download PDFInfo
- Publication number
- CN202634098U CN202634098U CN 201220226913 CN201220226913U CN202634098U CN 202634098 U CN202634098 U CN 202634098U CN 201220226913 CN201220226913 CN 201220226913 CN 201220226913 U CN201220226913 U CN 201220226913U CN 202634098 U CN202634098 U CN 202634098U
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- stator
- supporting shell
- stator core
- notch
- rotor motor
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Abstract
The utility model discloses a stator of an inner-rotor motor with an outward rabbet, and a mating housing. The stator consists of a stator iron core, a coil winding, an insulating gasket, a forming slot wedge, a mating housing and a fastening device, and is characterized in that the rabbet of the stator iron core faces towards the outer circumference, and a wiring channel is closed at an air gap side; the coil winding is embedded in the wiring slot or wound on slot teeth from the outer side through the rabbet of the stator iron core; the rabbet of the stator iron core embedded or wound with the winding is closed by a T-shaped magnetic slot wedge; and the finished stator is arranged on the mating housing by the fastening device in a non-interference manner so as to form a detachable integral component. The stator breaks through the space limit on embedding and winding the stator, is beneficial to improvement on production efficiency, embedding quality and space factor, and easily realizes automated production, especially improves the magnetic property of the stator, provides guarantee for eliminating tooth space effect, reduces torque pulsation and promotes the whole performance of the motor, and is also convenient to assemble, disassemble, maintain and recycle.
Description
[technical field]
The utility model relates to the stator and the supporting shell of a kind of notch inner rotor motor outwardly.
[background technology]
The stator core of existing inner rotor motor, and though opening or half opening, the notch of its line embedding groove makes stator built-in line receive spatial constraints all towards inner periphery.Therefore, in middle and small motor was made, stator built-in line mostly adopted handwork at present, labour intensity is big, take man-hour many, human cost high.Simultaneously, this spatial constraints is also brought many difficulties to research and development, the application of the automatic coil inserting apparatus of stator, causes the automatic coil inserting apparatus complex structure of stator, high, the fluctuation of service of manufacturing cost.In a word, the backward situation of stator built-in line and occupying of motor manufacturing cost are high-leveled and difficult all relevant with the notch direction of existing stator core down in the middle and small motor manufacture process.
What be necessary explanation in advance is; Though the stator rabbet of existing outer-rotor permanent magnet motor is the outward circumference; As shown in Figure 1; But its existence does not influence the novelty and the creativeness of the utility model, because the range of application of the two is distinct, the interrelational form of stator and shell, the architectural feature of teeth groove also are far apart different.Especially, the tooth portion of the former stator is open slot towards air gap as far as air gap, and the utility model be yoke portion towards air gap, be the groove of remaining silent as far as air gap.
[utility model content]
The technical problem that (one) will solve
Limiting factor in making to present middle and small motor, the main purpose of the utility model be let inner rotor motor stator core notch outwardly, for hand insertion and rule automatically provide loose operating space.But notch can bring several problems that can not be ignored outwardly, must manage to solve: the one, and notch inevitable requirement teeth groove structure generation outwardly respective change, the tooth portion of stator core is elongated, the attenuation of yoke portion, and this can reduce the mechanical strength of stator core; The 2nd, it is that the stator repair work of main contents can't directly be carried out that the stator core inner closed makes to change coil windings; The 3rd, profit is covered all very outstanding when it is applied to magneto; Favourable part is that the inboard magnetic property of iron core is balanced, can eliminate torque pulsation effectively, and disadvantage is that the wire casing inner closed can increase the groove leakage reactance; Increase the time constant of circuit, and then influence the dynamic characteristic of electric machine control system.In addition, this novel stator is realized specialized production more easily, is necessary stator design is become the parts of a relatively independent globality, so that transportation, sale and installation.
(2) technical scheme that is adopted
The stator of a kind of notch inner rotor motor outwardly and supporting shell comprise stator core, coil windings, insulation liner, moulding slot wedge, supporting shell, fastener, it is characterized in that: the notch outward circumference of said stator core; Said coil windings is embedded in the wire casing from the outside via the notch of stator core or on the groove tooth; The notch of accomplishing the stator core of rule or coiling seals with the moulding slot wedge; The finished product stator is assemblied in the supporting shell through fastener, makes it to become detachable globality parts.
Further, the tooth portion of said stator core is at excircle, and yoke portion is at inner periphery, and wire casing is closed in the air gap side, and bottom land is circular arc.
Further, when this stator core was used for the internal rotor permanent-magnetic motor, the air gap side of wire casing is also dashed had the meniscus breach, increased problem to solve the groove leakage reactance.
Be to strengthen magnetic conduction and the mechanical support effect of slot wedge, the Cross-section Design of moulding slot wedge is " T " font, form by the resin mold pressing of mixing magnetic material, during assembling with the contact-making surface of coil, groove tooth on whole gluings.
Be for convenience detach, maintenance, adopt non-interference fit between supporting shell and the stator core.
For guaranteeing that supporting shell and stator core do not become flexible in axial and tangential, on the correspondence position of the two, be provided with vertical pin key groove and lateral pin Luo hole, use the key bar tight during assembling respectively with steady pin.
For defence press-fits, the mechanical shock in fastening, when dismounting, establish reinforcement at the fluting place of supporting shell, thicker trim ring cramp is laid at stator core fluting place.
The beneficial effect that (three) can produce
The one, be convenient to rule, coiling, can increase work efficiency, reduce manufacturing cost, can improve copper factor and rule quality again, also easily be automated production; The 2nd, can improve the magnetic property of air gap side, eliminate slot effect, reduce torque pulsation greatly, and then promote the overall performance of motor; The 3rd, effectively prevented the groove leakage reactance, do not influence the dynamic characteristic of motor; The 4th, be convenient to assembling, dismounting, maintenance, transportation and sales and recycling.
[description of drawings]
Fig. 1 is the stator sketch map of existing outer-rotor permanent magnet motor.
Fig. 2 is the structural representation of the utility model.
Fig. 3 is the stator sketch map of embodiment 1.
Fig. 4 is the stator sketch map of embodiment 2.
Among the figure: 1, stator core; 2, coil windings; 3, insulation liner; 4, moulding slot wedge; 5, supporting shell; 6, fastener.
[embodiment]
Next explanation at length below with reference to Figure of description 2 to Fig. 4 the utility model being done.
Embodiment one:
The stator and the supporting shell of a kind of notch internal rotor alternating current machine outwardly comprise stator core 1, coil windings 2, insulation liner 3, moulding slot wedge 4, supporting shell 5, fastener 6, it is characterized in that: the notch outward circumference of said stator core 1; Said coil windings 2 is embedded in the wire casing from the outside via the notch of stator core 1 or on the groove tooth, and isolates with insulation liner 3 between coil windings 2 and the stator core 1; The notch of accomplishing the stator core 1 of rule or coiling seals with moulding slot wedge 4; The finished product stator is assemblied in 5 li on supporting shell through fastener 6, makes it to become detachable globality parts.
The tooth portion of said stator core 1 is at excircle, and yoke portion is at inner periphery, and wire casing is closed in the air gap side, and bottom land is circular arc; The Cross-section Design of moulding slot wedge 4 is " T " font, form by the resin mold pressing of mixing magnetic material, during assembling with the contact-making surface of coil, groove tooth on whole gluings; Coil windings 2 can be a single layer winding shown in Figure 2, also can be multiple layer winding shown in Figure 3.When adopting multiple layer of winding, also be lined with insulation liner 3 between the different coils in the same wire casing; Adopt non-interference fit between supporting shell 5 and the stator core 1; On the correspondence position of supporting shell 5 and stator core 1, be provided with vertical pin key groove and lateral pin Luo hole, use the key bar tight during assembling respectively with steady pin; Fluting place at supporting shell 5 establishes reinforcement, and thicker trim ring cramp is laid at stator core 1 fluting place.
Embodiment two:
The stator and the supporting shell of a kind of notch internal rotor permanent-magnetic motor outwardly comprise stator core 1, coil windings 2, insulation liner 3, moulding slot wedge 4, supporting shell 5, fastener 6, it is characterized in that: the notch outward circumference of said stator core 1; Said coil windings 2 is embedded in the wire casing from the outside via the notch of stator core 1 or on the groove tooth, and isolates with insulation liner 3 between coil windings 2 and the stator core 1; The notch of accomplishing the stator core 1 of rule or coiling seals with moulding slot wedge 4; The finished product stator on 5 li on supporting shell, makes it to become detachable globality parts through fastener assembling 6.
The tooth portion of said stator core 1 is at excircle, and yoke portion is at inner periphery, and wire casing is closed in the air gap side, and bottom land is circular arc, and also dashing on the inner periphery of wire casing bottom has the meniscus breach.Concrete condition is as shown in Figure 4.The Cross-section Design of moulding slot wedge 4 is " T " font, form by the resin mold pressing of mixing magnetic material, during assembling with the contact-making surface of coil, groove tooth on whole gluings; Adopt non-interference fit between supporting shell 5 and the stator core 1; On the correspondence position of supporting shell 5 and stator core 1, be provided with vertical pin key groove and lateral pin Luo hole, use the key bar tight during assembling respectively with steady pin; Fluting place at supporting shell 5 establishes reinforcement, and thicker trim ring cramp is laid at stator core 1 fluting place.
The above embodiment is two kinds of execution modes that the utility model is preferentially selected for use, and common variation that those skilled in the art carries out in the utility model technical scheme scope and replacement all should be included in the protection range of the utility model.
Claims (7)
1. the stator and the supporting shell of notch inner rotor motor outwardly; Comprise stator core (1), coil windings (2), insulation liner (3), moulding slot wedge (4), supporting shell (5), fastener (6), it is characterized in that: the notch outward circumference of said stator core (1); Said coil windings (2) is embedded in the wire casing or on the groove tooth from the outside via the notch of stator core (1); The notch of accomplishing the stator core (1) of rule or coiling seals with moulding slot wedge (4); The finished product stator is installed on supporting shell (5) through fastener (6), makes it to become detachable globality parts.
2. the stator and the supporting shell of a kind of notch according to claim 1 inner rotor motor outwardly is characterized in that: the tooth portion of said stator core (1) is at excircle, and yoke portion is at inner periphery, and wire casing is closed in the air gap side, and bottom land is circular arc.
3. the stator and the supporting shell of a kind of notch according to claim 2 inner rotor motor outwardly is characterized in that: when said stator core (1) was used for the internal rotor permanent-magnetic motor, dashing on the inner periphery of wire casing bottom had the meniscus breach.
4. the stator and the supporting shell of a kind of notch according to claim 1 inner rotor motor outwardly; It is characterized in that: the cross section of said moulding slot wedge (4) is " T " font; Resin mold pressing by mixing magnetic material forms, during assembling with the contact-making surface of coil, groove tooth on whole gluings.
5. the stator and the supporting shell of a kind of notch according to claim 1 inner rotor motor outwardly is characterized in that: adopt non-interference fit between said supporting shell (5) and the stator core (1).
6. the stator and the supporting shell of a kind of notch according to claim 5 inner rotor motor outwardly; It is characterized in that: said supporting shell (5) is provided with vertical pin key groove and lateral pin Luo hole with the correspondence position of stator core (1), uses the key bar tight with steady pin during assembling respectively.
7. the stator and the supporting shell of a kind of notch according to claim 6 inner rotor motor outwardly is characterized in that: the fluting place of supporting shell (5) establishes reinforcement, shop, stator core (1) fluting place trim ring cramp.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201220226913 CN202634098U (en) | 2012-05-10 | 2012-05-10 | Stator of inner-rotor motor with outward rabbet, and mating housing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201220226913 CN202634098U (en) | 2012-05-10 | 2012-05-10 | Stator of inner-rotor motor with outward rabbet, and mating housing |
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CN202634098U true CN202634098U (en) | 2012-12-26 |
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CN 201220226913 Expired - Fee Related CN202634098U (en) | 2012-05-10 | 2012-05-10 | Stator of inner-rotor motor with outward rabbet, and mating housing |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106230148A (en) * | 2016-09-29 | 2016-12-14 | 黑龙江八农垦大学 | A kind of Submersible Motor Stator being provided with external recessing and preparation method thereof |
-
2012
- 2012-05-10 CN CN 201220226913 patent/CN202634098U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106230148A (en) * | 2016-09-29 | 2016-12-14 | 黑龙江八农垦大学 | A kind of Submersible Motor Stator being provided with external recessing and preparation method thereof |
CN106230148B (en) * | 2016-09-29 | 2019-10-01 | 黑龙江八一农垦大学 | A kind of Submersible Motor Stator and preparation method thereof equipped with external recessing |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121226 Termination date: 20150510 |
|
EXPY | Termination of patent right or utility model |