CN103545947A - Closed-slot motor - Google Patents
Closed-slot motor Download PDFInfo
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- CN103545947A CN103545947A CN201310507877.5A CN201310507877A CN103545947A CN 103545947 A CN103545947 A CN 103545947A CN 201310507877 A CN201310507877 A CN 201310507877A CN 103545947 A CN103545947 A CN 103545947A
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Abstract
The invention relates to the technical field of motors and provides a closed-slot motor. The closed-slot motor solves the problems that in the prior art, a fixed type lining and an iron core are low in slot filling rate and prone to generating magnetic leakage in a matching process. The closed-slot motor is characterized by comprising a lining and an iron core which are detachable. The lining comprises a plurality of magnet guiding blocks and a plurality of magnet separating blocks, wherein the magnet guiding blocks and the magnet separating blocks are arranged alternatively to form a closed loop. The iron core comprises a support body fixedly matched with the lining and a first coil arranged on the support body. The support comprises a fixing ring coaxial with the lining and a plurality of extending arms extending in the radial direction of the fixing ring to the first magnet guiding blocks to install a first coil. The number of the first magnet guiding blocks, the number of the magnet separating blocks and the number of the extending arms are equal. The closed-slot motor uses the magnet guiding blocks and the magnet separating blocks which are arranged alternatively to form the closed lining and prevent magnetic leakage phenomena. By means of the lining and the iron core which are detachable, the slot filling rate for a coil can be fully provided. Furthermore, the closed-slot motor is convenient to install and simple in structure.
Description
Technical field
The invention belongs to technical field of motors, relate in particular to a kind of closed slot motor.
Background technology
Conventionally, the stator of motor or rotor, slot opening at regular intervals is stayed in the periphery of adjacent teeth, for winding process and avoid the leakage field phenomenon between adjacent teeth.But because when coiling need to be reserved the take the needle cause of position of coil winding machine, coiling tooth low around the copper factor of copper cash.Meanwhile, not wide due to tooth portion and yoke portion is also relatively high to the requirement of spooling equipment.
Chinese invention patent (publication No.: CN102290944A) disclose a kind of permanent magnet synchronous motor with closed slots, this permanent magnet synchronous motor with closed slots adopts the notch of the first lining sealing stator slot, to solve the problems such as cogging torque is large, the fluctuation of speed is large, and obviously reduce high order harmonic component.Yet the material of first lining of this permanent magnet synchronous motor with closed slots and stator or rotor are just the same, are magnetic conductor, this will cause the leakage field phenomenon between adjacent teeth very serious, and the efficiency of motor is subject to serious restriction; Meanwhile, this permanent magnet synchronous motor with closed slots utilizes the circle first lining sealing stator cylindrical of tape insulation layer, has larger position limitation; And adopting traditional winding mode, wire winding is complicated.
Chinese invention patent (publication No.: disclose a kind of motor stator device CN101009439A), comprise and there is the stator of a plurality of tooth portions and the first location notch and the coil that is set around tooth portion, after coil is set around each tooth portion, again the joint portion of tooth is incorporated in the first location notch of stator inner wall and completes assembling, utilize mode that coil is set around each tooth portion in stator in advance to improve wire fill-in ratio, service efficiency and to reduce cogging torque and do not affect its rigidity.But described winding mode need to be assembled each tooth portion separately, assembly working amount is very large, and cost is very high; The tooth portion quantity of this motor stator device is more and only depend on the first location notch to position, and the distance tolerance after assembling between each tooth portion and rotor is difficult to control, and is difficult to obtain even air gap, also can affect motor torque pulsation, rotate the performances such as noise.
Summary of the invention
The object of the present invention is to provide a kind of closed slot motor, adopt detachable lining to coordinate with iron core, be intended to solve the problem that in prior art, fixed lining coordinates with iron core.
The present invention realizes like this, a kind of closed slot motor comprises detachable lining and iron core, described lining comprises that a plurality of the first magnetic inductive blocks and first that are arranged alternately to form closed circle are every magnetic patch, described iron core comprises with the stake body of described lining secure fit and is arranged at some the first coils on described stake body, described stake body comprises with the retainer ring of the coaxial setting of described lining and along described retainer ring radially corresponding and extends to the first magnetic inductive block described in each so that a plurality of adjutages of the first coil described in each to be installed respectively, described the first magnetic inductive block, described first is identical every the quantity of magnetic patch and described adjutage.
Further, described lining is the method that adopts powder metallurgy by described the first magnetic inductive block and described first once compressing and obtain every magnetic patch.
Further, the raw material of described the first magnetic inductive block is iron powder, nickel powder, iron-based or Ni-based soft-magnetic composite material powder, amorphous soft magnetic material, nano crystal soft magnetic material, and the described first raw material every magnetic patch is non-magnet material.
Further, described stake body is silicon steel laminations, or the metallic sintered products of being made by soft magnetic material.
Further, described in each, the first magnetic inductive block is provided with towards the first outstanding positioning tooth of described stake body, and described in each, the end of adjutage is provided with the first location teeth groove coordinating with described the first positioning tooth; Or
Described in each, the end of adjutage is provided with the first positioning convex protruding towards described lining, and described in each, the first magnetic inductive block is provided with the first detent coordinating with described the first positioning convex; Or
Described in each, the first magnetic inductive block is provided with the first recessed groove coordinating with the end of described adjutage.
Further, described closed slot motor also comprises with described lining is coaxial and arranging and with respect to the first rotor of described lining and described iron core coaxial rotation, described lining is positioned at the periphery of described iron core, described the first rotor comprise be arranged at described lining periphery rotor iron-clad, be arranged at the first rotor permanent magnet on described rotor iron-clad and between described rotor iron-clad and described lining and be fixedly connected on described rotor iron-clad and the first rotor axle to rotate with respect to iron core through described retainer ring.
Further, described lining is positioned at the periphery of described iron core, described closed slot motor also comprises and is fixedly connected on the second armature spindle of described retainer ring and the first stator that coaxially arranges and be positioned at described lining periphery with described lining, and the first stator comprises and is arranged at the stator casing of described lining periphery and is arranged at the stator permanent magnet on described stator casing and between described stator casing and described lining.
Further, described lining is arranged at the inside of described iron core, described closed slot motor also comprises with described lining is coaxial and arranging and with respect to the second rotor of described lining and described iron core coaxial rotation, and described the second rotor comprises through on described lining the third trochanter axle rotating with respect to described lining and described iron core and the axial wall that is arranged at described third trochanter axle and the second rotor permanent magnet rotating with described third trochanter axle.
Further, described lining is arranged at the outside of described iron core, described closed slot motor also comprises through described retainer ring the fourth trochanter axle that is fixedly connected with described stake body, be arranged at described lining peripheral and with the complex loop of the coaxial setting of described lining and with detachable the second iron core being connected of described complex loop, described the second iron core comprises with the coiling matrix of described complex loop secure fit and is arranged at some the second coils on described coiling matrix, described complex loop is between described stake body and described coiling matrix, described coiling matrix comprises and coaxially arranges with described complex loop and be positioned at the closed-loop of described complex loop periphery and extend to described complex loop so that a plurality of linking arms of the second coil described in each to be installed respectively along described closed-loop radially corresponding.
Further, described complex loop comprises that a plurality of the second magnetic inductive blocks and second that are arranged alternately to form closed circle are every magnetic patch, described linking arm is along described the second magnetic inductive block of radially extending to of described closed-loop, and described the second magnetic inductive block, described second identical every the quantity of magnetic patch and described linking arm.
Preferably, described complex loop is the method that adopts powder metallurgy by described the second magnetic inductive block and described second once compressing and obtain every magnetic patch.
Preferably, the raw material of described the second magnetic inductive block is iron powder, nickel powder, iron-based or Ni-based soft-magnetic composite material powder, amorphous soft magnetic material, nano crystal soft magnetic material, and the described second raw material every magnetic patch is non-magnet material.
Preferably, described coiling matrix is silicon steel laminations, or the metallic sintered products of being made by soft magnetic material.
Preferably, described in each, the second magnetic inductive block is provided with towards the second outstanding positioning tooth of described coiling matrix, and described in each, the end of linking arm is provided with the second location teeth groove coordinating with described the second positioning tooth; Or
Described in each, the end of linking arm is provided with the second positioning convex protruding towards described complex loop, and described in each, the second magnetic inductive block is provided with the second detent coordinating with described the second positioning convex; Or
Described in each, the second magnetic inductive block is provided with the second recessed groove coordinating with the end of described linking arm.
The first magnetic inductive block that closed slot motor of the present invention utilization is arranged alternately and first forms sealing lining every magnetic patch, to prevent occurring leakage field phenomenon between adjacent two first magnetic inductive blocks; In addition, utilize detachable lining and iron core, can the first coil is directly set around on adjutage or adopt independent winding mode that the first coil is set around on drum stand and is sheathed on adjutage again, the copper factor of coil can be fully provided, and easy for installation, simple in structure.
Accompanying drawing explanation
Fig. 1 is the structural representation that the lining of the closed slot motor that provides of the embodiment of the present invention coordinates with the first iron core.
Fig. 2 is the decomposing schematic representation of lining and the first iron core in Fig. 1.
Fig. 3 is the structural representation that in Fig. 1, lining coordinates with stake body.
Fig. 4 is another structural representation that in Fig. 1, lining and stake body decompose.
Fig. 5 is the another structural representation that in Fig. 1, lining and stake body decompose.
Fig. 6 is the schematic diagram that the stator of the closed slot motor that provides of the embodiment of the present invention coordinates with rotor, expression be a kind of external rotor electric machine.
Fig. 7 is another schematic diagram that the stator of the closed slot motor that provides of the embodiment of the present invention coordinates with rotor, expression be an inner rotor motor.
Fig. 8 is the another schematic diagram that the stator of the closed slot motor that provides of the embodiment of the present invention coordinates with rotor, expression be another inner rotor motor.
Fig. 9 is the schematic diagram again that the stator of the closed slot motor that provides of the embodiment of the present invention coordinates with rotor, expression be another inner rotor motor.
Figure 10 is the structural representation that the complex loop of stator in Fig. 9 coordinates with coiling matrix.
Figure 11 is the structural representation that in Figure 10, complex loop and coiling matrix decompose.
Figure 12 is another structural representation that in Figure 10, complex loop and coiling matrix decompose.
Figure 13 is the another structural representation that in Figure 10, complex loop and coiling matrix decompose.
Embodiment
In order to make object of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
Please refer to Fig. 1 to Fig. 3, the closed slot motor that the embodiment of the present invention provides comprises detachable lining 1 and the first iron core 2, described lining 1 comprises that a plurality of the first magnetic inductive blocks 11 and first that are arranged alternately to form closed circle are every magnetic patch 12, described the first iron core 2 comprises with the stake body 21 of described lining 1 secure fit and is arranged at some the first coils 22 on described stake body 21, described stake body 21 comprises with the retainer ring 211 of the coaxial setting of described lining 1 and along described retainer ring 211 radially corresponding and extends to the first magnetic inductive block 11 described in each so that a plurality of adjutages 212 of the first coil 22 described in each to be installed respectively, described the first magnetic inductive block 11, described first is identical with the quantity of described adjutage 212 every magnetic patch 12.Understandably, during coiling, can utilize coil winding machine (not shown) directly the first coil 22 to be set around on described adjutage 212, or adopt independent winding mode that the first coil 22 is set around on drum stand 3 and by drum stand 3 and is socketed on adjutage 212; During installation, first carry out the winding step of the first coil 22, then lining 1 is set on the stake body 21 with the first coil 22 and with stake body 21 secure fit, because lining 1 forms closed circle by the first magnetic inductive block 11 and first every magnetic patch 12, like this, just, form closed slot structure.Alternatively, the described first width every magnetic patch 12 can be adjusted, and the air gap of controlling thus between stator and rotor obtains torque pulsation, improves motor performance.This closed slot motor utilizes detachable lining 1 to coordinate with the first iron core 2, can increase substantially the copper factor of coiling and reduce the cost of winding process, and utilize the first magnetic inductive block 11 and first to form closed circle every magnetic patch 12, can prevent from occurring leakage field phenomenon between adjacent two first magnetic inductive blocks 11.
Please refer to Fig. 1, further, described lining 1 is the method that adopts powder metallurgy by described the first magnetic inductive block 11 and described first once compressing and obtain every magnetic patch 12.Understandably, the first magnetic inductive block 11 and first is put into powder metallurgy die every magnetic patch 12, in this powder metallurgy die (not shown), there is drawable sideboard (not shown); In dress powder operation, utilize this sideboard to separate the material powder of difference in functionality; Complete after dress powder operation, this sideboard is detached, the different powder that fill are carried out together to whole compacting, obtain lining 1 idiosome of composite construction; High temperature co-firing heat treatment is to obtain the first magnetic inductive block 11 and the first lining 1 alternately occurring every magnetic patch 12.The sealing lining 1 that utilizes powder metallurgy process to obtain, has the advantages that precision is high, and after assembling, is conducive to motor acquisition distance air gap uniformly, thereby improves the consistency of motor performance.Utilize the first magnetic inductive block 11 and first every magnetic patch 12 compacting all-in-one-piece linings 1, not only can, for rotor and/or the stator of sealing inner rotor motor, can also, for sealing the stator of external rotor electric machine, be widely used.Alternatively, described in each, the radian of the first magnetic inductive block 11 is identical, and described in each, first is identical every the radian of magnetic patch 12.
Please, referring again to Fig. 1, further, the raw material of described the first magnetic inductive block 11 is iron powder, nickel powder, iron-based or Ni-based soft-magnetic composite material powder, amorphous soft magnetic material, nano crystal soft magnetic material, and the described first raw material every magnetic patch 12 is non-magnet material.Alternatively, the described first raw material every magnetic patch 12 is aluminium or copper.Understandably, the first magnetic inductive block 11 is equivalent to the outer toothed portion of traditional stator or rotor, and first every magnetic patch 12, to adopt non-magnet materials to make with the air gap effect with traditional identical, has effectively reduced the leakage field phenomenon between adjacent the first magnetic inductive block 11.
Please refer to Fig. 1 and Fig. 2, further, described stake body 21 is silicon steel laminations, or the metallic sintered products of being made by soft magnetic material.Alternatively, described soft magnetic material is iron-based and nickel-base composite material, amorphous soft magnetic alloy or nano-crystal soft magnetic alloy.Understandably, described retainer ring 211 is made by one-body molded with described adjutage 212, when stake body 21 is fixedly connected with lining 1, be formed for the space of accommodating the first coil 22 between stake body 21 and lining 1, the first coil 22 is set around on adjutage 212 and by lining 1 and seals.Alternatively, each adjutage 212 distributes with corresponding with the first magnetic inductive block 11 along described retainer ring 211 equal angles.
Please refer to Fig. 2 and Fig. 3, further, described in each, the first magnetic inductive block 11 is provided with towards the first outstanding positioning tooth 13a of described stake body 21, and described in each, the end of adjutage 212 is provided with the first location teeth groove 213a coordinating with described the first positioning tooth 13a; Understandably, the first positioning tooth 13a is outstanding towards stake body 21 along the inward flange of described the first magnetic inductive block 11, and relative with corresponding described adjutage 212, described the first positioning tooth 13a is arranged in described the first location teeth groove 213a so that stake body 21 is fixedly connected with lining 1, for example, between the first positioning tooth 13a and the first location teeth groove 213a, be interference fit.The first positioning tooth 13a is identical with the shape of the first location teeth groove 213a, alternatively, is triangle or other shapes.Preferably, the quantity of the first positioning tooth 13a, the first location teeth groove 213a is identical with the quantity of adjutage 212 and described the first magnetic inductive block 11, and more preferably, quantity is 8.
Please refer to Fig. 2 and Fig. 4, or described in each, end of adjutage 212 is provided with the first positioning convex 213b protruding towards described lining 1, described in each, the first magnetic inductive block 11 is provided with the first detent 13b coordinating with described the first positioning convex 213b; Understandably, described the first positioning convex 213b protrudes towards lining 1 along the end of described adjutage 212, and relative with the first corresponding magnetic inductive block 11, the first positioning convex 213b is arranged in described the first detent 13b so that stake body 21 is fixedly connected with lining 1, for example, between the first positioning convex 213b and the first detent 13b, be interference fit.The first positioning convex 213b is identical with the shape of the first detent 13b, alternatively, is triangle or other shapes.Preferably, the quantity of the first positioning convex 213b, the first detent 13b is identical with the quantity of adjutage 212 and described the first magnetic inductive block 11, and more preferably, quantity is 8.
Please refer to Fig. 2 and Fig. 5, or described in each, the first magnetic inductive block 11 is provided with the first recessed groove 13c coordinating with the end of described adjutage 212.Understandably, the first recessed groove 13c along the inner surface of described the first magnetic inductive block 11 towards the side indent away from described stake body 21, utilize the first recessed groove 13c and described adjutage 212 end interference fit so that lining 1 be fixedly connected with stake body 21, the shape of this first recessed groove 13c is identical with the terminal end shape of described adjutage 212, preferably, the quantity of the first recessed groove 13c is identical with the quantity of adjutage 212 and described the first magnetic inductive block 11, and more preferably, quantity is 8.
Please refer to Fig. 2 and Fig. 6, further, described closed slot motor also comprises with described lining 1 is coaxial and arranging and with respect to the first rotor 4 of described lining 1 and described the first iron core 2 coaxial rotation, described lining 1 is positioned at the periphery of described the first iron core 2, described the first rotor 4 comprises the rotor iron-clad 41 that is arranged at described lining 1 periphery, be arranged at the first rotor permanent magnet 42 on described rotor iron-clad 41 and between described rotor iron-clad 41 and described lining 1 and be fixedly connected on described rotor iron-clad 41 and the first rotor axle 43 to rotate with respect to the first iron core 2 through described retainer ring 211.Understandably, described closed slot motor is external rotor electric machine, it is the stator 4 ' that lining 1 and the first iron core 2 form this motor, the first rotor 4 is arranged at this stator 4 ' periphery, and utilize the first rotor axle 43 to pass retainer ring 211 to rotate with respect to stator 4 ', in addition, this first rotor 4 utilizes the first rotor permanent magnet 42 being arranged between lining 1 and rotor iron-clad 41 along with the first rotor axle 43 rotates with respect to the rotation of this stator 4 '.This class external rotor electric machine is by stator 4 ' being made as to detachable lining 1 and the first iron core 2, and utilizes the excircle of described lining 1 this stator 4 ' of sealing, so that assembling, and can reduce the requirement to spooling equipment, also reduced the process costs of winding process.
Please refer to Fig. 2 and Fig. 7, further, described lining 1 is positioned at the periphery of described the first iron core 2, described closed slot motor also comprises and is fixedly connected on the second armature spindle 53 of described retainer ring 211 and coaxially arranges with described lining 1 and the first stator 5, the first stators 5 of being positioned at described lining 1 periphery comprise and are arranged at the stator casing 51 of described lining 1 periphery and are arranged at the stator permanent magnet 52 on described stator casing 51 and between described stator casing 51 and described lining 1.Understandably, described closed slot motor is inner rotor motor, by lining 1 and the first iron core 2, formed the rotor 5 ' of this motor, described the first stator 5 is arranged at this rotor 5 ' periphery, described the second armature spindle 53 passes described retainer ring 211 and is fixedly connected with described stake body 21, so that whole rotor 5 ' rotates with respect to the first stator 5.This class inner rotor motor utilizes detachable lining 1 and the first iron core 2 to form its rotor 5 ' part, utilizes the excircle of lining 1 this rotor 5 ' of sealing, can avoid leakage field phenomenon, and improve the tankful rate of coiling.
Please refer to Fig. 2 and Fig. 8, further, described lining 1 is arranged at the inside of described the first iron core 2, described closed slot motor also comprises with described lining 1 is coaxial and arranging and with respect to the second rotor 6 of described lining 1 and described the first iron core 2 coaxial rotation, and described the second rotor 6 comprises through on described lining 1 the third trochanter axle 61 rotating with respect to described lining 1 and described the first iron core 2 and the axial wall that is arranged at described third trochanter axle 61 and the second rotor permanent magnet 62 rotating with described third trochanter axle 61.Understandably, described closed slot motor is inner rotor motor, by lining 1 and the first iron core 2, formed the stator 6 ' of this motor, and described lining 1 is arranged at the inside of described stake body 21, the second rotor 6 is arranged at this stator 6 ' inside, the second rotor 6 is arranged in lining 1 and with respect to lining 1 and rotates, and the second rotor permanent magnet 62 rotates with respect to the rotation of lining 1 between lining 1 and third trochanter axle 61 and with third trochanter axle 61.Such inner rotor motor is by stator 6 ' being made as to detachable lining 1 and the first iron core 2, and utilizes the inner periphery of the described stator 6 ' of lining 1 sealing, can avoid leakage field phenomenon, and improved the tankful rate of coiling.
Please refer to Fig. 2, Fig. 9 and Figure 10, further, described lining 1 is arranged at the outside of described the first iron core 2, described closed slot motor also comprises through described retainer ring 211 the fourth trochanter axle 7 that is fixedly connected with described stake body 21, be arranged at described lining 1 peripheral and with the complex loop 8 of the coaxial setting of described lining 1 and with detachable the second iron core 9 being connected of described complex loop 8, described the second iron core 9 comprises with the coiling matrix 91 of described complex loop 8 secure fit and is arranged at some the second coil (not shown) on described coiling matrix 91, described complex loop 8 is between described stake body 21 and described coiling matrix 91, described coiling matrix 91 comprises and coaxially arranges with described complex loop 8 and be positioned at the closed-loop 911 of described complex loop 8 peripheries and extend to described complex loop 8 so that a plurality of linking arms 912 of the second coil described in each to be installed respectively along described closed-loop 911 radially corresponding.Understandably, described closed slot motor is inner rotor motor, by lining 1 and the first iron core 2, formed the rotor 10 of this motor, the stator 10 ' of this motor comprise be arranged at lining 1 periphery complex loop 8 and with detachable the second iron core 9 being connected of complex loop 8, the structural similarity of the structure of this stator 10 ' and described rotor 10, this complex loop 8 is for sealing the inner periphery of this stator 10 ', and this lining 1 is for sealing the excircle of this rotor 10, and complex loop 8 is positioned at the periphery of lining 1; During coiling, identical with the winding mode of the first coil 22, can utilize coil winding machine directly the second coil to be set around on linking arm 912, or adopt independent winding mode that the second coil is set around on drum stand 3 and by coil winding machine and is socketed on linking arm 912; During installation, identical with the mounting means of lining 1 and the first iron core 2, first carry out the winding step of the second coil, then complex loop 8 is set on the coiling matrix 91 with the second coil with coiling matrix 91 secure fit, and form the stator 10 ' part of motor.This closed slot motor utilizes detachable lining 1 to coordinate its internal rotor 10 of formation with the first iron core 2, and utilize detachable complex loop 8 to coordinate its stator 10 ' of formation with the second iron core 9, can increase substantially the copper factor of coiling and reduce the cost of winding process, and the inner periphery that utilizes the excircle of lining 1 enclosed rotor 10 and utilize complex loop 8 sealing stators 10 ', can prevent leakage field phenomenon.
Please refer to Figure 10, preferably, described complex loop 8 comprises that a plurality of the second magnetic inductive blocks 81 and second that are arranged alternately to form closed circle are every magnetic patch 82, described linking arm 912 is along described the second magnetic inductive block 81 of radially extending to of described closed-loop 911, and described the second magnetic inductive block 81, described second identical with the quantity of described linking arm 912 every magnetic patch 82.Understandably, the structural similarity of the structure of this complex loop 8 and lining 1, also by the second magnetic inductive block 81 and second being arranged alternately, every magnetic patch 82, formed, utilize second every magnetic patch 82, to be arranged between adjacent two second magnetic inductive blocks 81 to avoid leakage field phenomenon, alternatively, the described second width every magnetic patch 82 can be adjusted, and the air gap of controlling thus between stator and rotor obtains torque pulsation, improves motor performance.
Please refer to Figure 10, alternatively, described complex loop 8 is methods of adopting powder metallurgy by described the second magnetic inductive block 81 and described second once compressing and obtain every magnetic patch 82.Understandably, the second magnetic inductive block 81 and second is put into powder metallurgy die (not shown) every magnetic patch 82, in this powder metallurgy die, there is drawable sideboard (not shown); In dress powder operation, utilize this sideboard to separate the material powder of difference in functionality; Complete after dress powder operation, this sideboard is detached, the different powder that fill are carried out together to whole compacting, obtain complex loop 8 idiosomes of composite construction; High temperature co-firing heat treatment is to obtain the second magnetic inductive block 81 and the second complex loop 8 alternately occurring every magnetic patch 82.The sealing complex loop 8 that utilizes powder metallurgy process to obtain, has the advantages that precision is high, and after assembling, is conducive to motor acquisition distance air gap uniformly, thereby improves the consistency of motor performance.Utilize the second magnetic inductive block 81 and second every magnetic patch 82 compacting all-in-one-piece complex loops 8, not only can, for rotor and/or the stator of sealing inner rotor motor, can also, for sealing the stator of external rotor electric machine, be widely used.
Please refer to Figure 10, alternatively, the raw material of described the second magnetic inductive block 81 is iron powder, nickel powder, iron-based or Ni-based soft-magnetic composite material powder, amorphous soft magnetic material, nano crystal soft magnetic material, and the described second raw material every magnetic patch 82 is non-magnet material.Alternatively, the described second raw material every magnetic patch 82 is aluminium or copper.Understandably, the second magnetic inductive block 81 is equivalent to the outer toothed portion of traditional stator or rotor, and second every magnetic patch 82, to adopt non-magnet materials to make with the air gap effect with traditional identical, has effectively reduced the leakage field phenomenon between adjacent the second magnetic inductive block 81.
Please refer to Figure 10, alternatively, described coiling matrix 91 is silicon steel laminations, or the metallic sintered products of being made by soft magnetic material.Alternatively, described soft magnetic material is iron-based and nickel-base composite material, amorphous soft magnetic alloy or nano-crystal soft magnetic alloy.Understandably, described closed-loop 911 is made by one-body molded with described linking arm 912, when coiling matrix 91 is fixedly connected with complex loop 8, be formed for the space of accommodating the second coil between coiling matrix 91 and complex loop 8, the second coil is set around on linking arm 912 and by complex loop 8 and seals.Alternatively, each linking arm 912 distributes with corresponding with the second magnetic inductive block 81 along described retainer ring 211 equal angles.
Please refer to Figure 11, alternatively, described in each, the second magnetic inductive block 81 is provided with towards the second outstanding positioning tooth 83a of described coiling matrix 91, and described in each, the end of linking arm 912 is provided with the second location teeth groove 913a coordinating with described the second positioning tooth 83a; Understandably, the second positioning tooth 83a is outstanding towards coiling matrix 91 along the outward flange of described the second magnetic inductive block 81, and relative with corresponding described linking arm 912, described the second positioning tooth 83a is arranged in described the second location teeth groove 913a so that coiling matrix 91 is fixedly connected with complex loop 8, for example, between the second positioning tooth 83a and the second location teeth groove 913a, be interference fit.The second positioning tooth 83a is identical with the shape of the second location teeth groove 913a, alternatively, is triangle or other shapes.Preferably, the quantity of the second positioning tooth 83a, the second location teeth groove 913a is identical with the quantity of linking arm 912 and described the second magnetic inductive block 81, and more preferably, quantity is 8.
Please refer to Figure 12, or described in each, end of linking arm 912 is provided with the second positioning convex 913b protruding towards described complex loop 8, described in each, the second magnetic inductive block 81 is provided with the second detent 83b coordinating with described the second positioning convex 913b; Understandably, described the second positioning convex 913b protrudes towards complex loop 8 along the end of described linking arm 912, and relative with the second corresponding magnetic inductive block 81, the second positioning convex 913b is arranged in described the second detent 83b so that coiling matrix 91 is fixedly connected with complex loop 8, for example, between the second positioning convex 913b and the second detent 83b, be interference fit.The second positioning convex 913b is identical with the shape of the second detent 83b, alternatively, is triangle or other shapes.Preferably, the quantity of the second positioning convex 9133b, the second detent 83b is identical with the quantity of linking arm 912 and described the second magnetic inductive block 81, and more preferably, quantity is 8.
Please refer to Figure 13, or described in each, the second magnetic inductive block 81 is provided with the second recessed groove 83c coordinating with the end of described linking arm 912.Understandably, the second recessed groove 83c along the inner surface of described the second magnetic inductive block 81 towards the side indent away from described coiling matrix 91, utilize the second recessed groove 83c and described linking arm 912 end interference fit so that complex loop 8 be fixedly connected with coiling matrix 91, the shape of this second recessed groove 83c is identical with the terminal end shape of described linking arm 912, preferably, the quantity of the second recessed groove 83c is identical with the quantity of linking arm 912 and described the second magnetic inductive block 81, and more preferably, quantity is 8.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any modifications of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.
Claims (14)
1. a closed slot motor, it is characterized in that, comprise detachable lining and iron core, described lining comprises that a plurality of the first magnetic inductive blocks and first that are arranged alternately to form closed circle are every magnetic patch, described iron core comprises with the stake body of described lining secure fit and is arranged at some the first coils on described stake body, described stake body comprises with the retainer ring of the coaxial setting of described lining and along described retainer ring radially corresponding and extends to the first magnetic inductive block described in each so that a plurality of adjutages of the first coil described in each to be installed respectively, described the first magnetic inductive block, described first is identical every the quantity of magnetic patch and described adjutage.
2. closed slot motor as claimed in claim 1, is characterized in that, described lining is the method that adopts powder metallurgy by described the first magnetic inductive block and described first once compressing and obtain every magnetic patch.
3. closed slot motor as claimed in claim 1, it is characterized in that, the raw material of described the first magnetic inductive block is iron powder, nickel powder, iron-based or Ni-based soft-magnetic composite material powder, amorphous soft magnetic material, nano crystal soft magnetic material, and the described first raw material every magnetic patch is non-magnet material.
4. closed slot motor as claimed in claim 1, is characterized in that, described stake body is silicon steel laminations, or the metallic sintered products of being made by soft magnetic material.
5. closed slot motor as claimed in claim 1, is characterized in that, described in each, the first magnetic inductive block is provided with towards the first outstanding positioning tooth of described stake body, and described in each, the end of adjutage is provided with the first location teeth groove coordinating with described the first positioning tooth; Or
Described in each, the end of adjutage is provided with the first positioning convex protruding towards described lining, and described in each, the first magnetic inductive block is provided with the first detent coordinating with described the first positioning convex; Or
Described in each, the first magnetic inductive block is provided with the first recessed groove coordinating with the end of described adjutage.
6. the closed slot motor as described in claim 1 to 5 any one, it is characterized in that, also comprise with described lining is coaxial and arranging and with respect to the first rotor of described lining and described iron core coaxial rotation, described lining is positioned at the periphery of described iron core, described the first rotor comprise be arranged at described lining periphery rotor iron-clad, be arranged at the first rotor permanent magnet on described rotor iron-clad and between described rotor iron-clad and described lining and be fixedly connected on described rotor iron-clad and the first rotor axle to rotate with respect to iron core through described retainer ring.
7. the closed slot motor as described in claim 1 to 5 any one, it is characterized in that, described lining is positioned at the periphery of described iron core, described closed slot motor also comprises and is fixedly connected on the second armature spindle of described retainer ring and the first stator that coaxially arranges and be positioned at described lining periphery with described lining, and the first stator comprises and is arranged at the stator casing of described lining periphery and is arranged at the stator permanent magnet on described stator casing and between described stator casing and described lining.
8. the closed slot motor as described in claim 1 to 5 any one, it is characterized in that, described lining is arranged at the inside of described iron core, described closed slot motor also comprises with described lining is coaxial and arranging and with respect to the second rotor of described lining and described iron core coaxial rotation, and described the second rotor comprises through on described lining the third trochanter axle rotating with respect to described lining and described iron core and the axial wall that is arranged at described third trochanter axle and the second rotor permanent magnet rotating with described third trochanter axle.
9. the closed slot motor as described in claim 1 to 5 any one, it is characterized in that, described lining is arranged at the outside of described iron core, described closed slot motor also comprises through described retainer ring the fourth trochanter axle that is fixedly connected with described stake body, be arranged at described lining peripheral and with the complex loop of the coaxial setting of described lining and with detachable the second iron core being connected of described complex loop, described the second iron core comprises with the coiling matrix of described complex loop secure fit and is arranged at some the second coils on described coiling matrix, described complex loop is between described stake body and described coiling matrix, described coiling matrix comprises and coaxially arranges with described complex loop and be positioned at the closed-loop of described complex loop periphery and extend to described complex loop so that a plurality of linking arms of the second coil described in each to be installed respectively along described closed-loop radially corresponding.
10. closed slot motor as claimed in claim 9, it is characterized in that, described complex loop comprises that a plurality of the second magnetic inductive blocks and second that are arranged alternately to form closed circle are every magnetic patch, described linking arm is along described the second magnetic inductive block of radially extending to of described closed-loop, and described the second magnetic inductive block, described second identical every the quantity of magnetic patch and described linking arm.
11. closed slot motors as claimed in claim 10, is characterized in that, described complex loop is the method that adopts powder metallurgy by described the second magnetic inductive block and described second once compressing and obtain every magnetic patch.
12. closed slot motors as claimed in claim 10, it is characterized in that, the raw material of described the second magnetic inductive block is iron powder, nickel powder, iron-based or Ni-based soft-magnetic composite material powder, amorphous soft magnetic material, nano crystal soft magnetic material, and the described second raw material every magnetic patch is non-magnet material.
13. closed slot motors as claimed in claim 10, is characterized in that, described coiling matrix is silicon steel laminations, or the metallic sintered products of being made by soft magnetic material.
14. closed slot motors as claimed in claim 10, is characterized in that, described in each, the second magnetic inductive block is provided with towards the second outstanding positioning tooth of described coiling matrix, and described in each, the end of linking arm is provided with the second location teeth groove coordinating with described the second positioning tooth; Or
Described in each, the end of linking arm is provided with the second positioning convex protruding towards described complex loop, and described in each, the second magnetic inductive block is provided with the second detent coordinating with described the second positioning convex; Or
Described in each, the second magnetic inductive block is provided with the second recessed groove coordinating with the end of described linking arm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310507877.5A CN103545947A (en) | 2013-10-24 | 2013-10-24 | Closed-slot motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310507877.5A CN103545947A (en) | 2013-10-24 | 2013-10-24 | Closed-slot motor |
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| Publication Number | Publication Date |
|---|---|
| CN103545947A true CN103545947A (en) | 2014-01-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310507877.5A Pending CN103545947A (en) | 2013-10-24 | 2013-10-24 | Closed-slot motor |
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| Country | Link |
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| CN (1) | CN103545947A (en) |
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| CN105099023A (en) * | 2014-05-09 | 2015-11-25 | 株式会社万都 | Rotor structure for motor |
| CN105914909A (en) * | 2016-06-16 | 2016-08-31 | 日本电产凯宇汽车电器（江苏）有限公司 | Stator assembly used for automobile electric water pump |
| CN106130280A (en) * | 2016-06-30 | 2016-11-16 | 江苏金陵永磁产业研究院有限公司 | A kind of double-stator permanent magnet formula composite wind power generator |
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