CN202633207U - Step automatic device after exhaust of spiral energy-saving tube - Google Patents
Step automatic device after exhaust of spiral energy-saving tube Download PDFInfo
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- CN202633207U CN202633207U CN 201220272406 CN201220272406U CN202633207U CN 202633207 U CN202633207 U CN 202633207U CN 201220272406 CN201220272406 CN 201220272406 CN 201220272406 U CN201220272406 U CN 201220272406U CN 202633207 U CN202633207 U CN 202633207U
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- folder
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- tube
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Abstract
The utility model relates to a step automatic device after exhaust of a spiral energy-saving tube, which is appropriate for implementation of full-automation of steps after exhaust of the tube. The utility model provides the step automatic device after exhaust of the spiral energy-saving tube to realize the purpose. A pair of openable and closable clamping arms is arranged for a lower pipe clamp, a joining clamp and a horizontal clamp. The pair of openable and closable clamping arms is provided with a driving mechanism to control opening and closing. The lower pipe clamp and the joining clamp base are slidingly arranged on a guide shaft up and down, and the driving mechanism is matched to drive the lower pipe clamp and the joining clamp base. A fan-shaped gear rack mechanism is arranged. The fan-shaped gear rack mechanism comprises a fan-shaped gear rotatably arranged and a rack engaged with the fan-shaped gear. The rack is fixedly connected with the lower pipe clamp. A plurality of horizontal clamps are arranged in the horizontal direction of a circular transmission mechanism. The lower pipe clamp is associated with the joining clamp so that the tube on the lower pipe clamp can be clamped by the joining clamp. The joining clamp is associated with the horizontal clamps so that the joining clamp can place the tube on the opened horizontal clamps. A mercury roasting fire head, a wire neatening mechanism and a painting mechanism are further arranged below the circular transmission mechanism, respectively.
Description
Technical field
The present invention relates to the manufacturing installation of spiral energy-saving lamp, relate in particular to the manufacturing installation after the exhaust in the spiral energy-saving lamp manufacturing process.
Background technology
In the production technology of electricity-saving lamp, to pass through operations such as roasting mercury, reason silk, some lacquer after the fluorescent tube exhaust, the enforcement of present production technology, each operation after the fluorescent tube exhaust is accomplished by manual work, and efficient is lower, and quality also is difficult to guarantee.
Summary of the invention
The object of the present invention is to provide operation automatics after a kind of helical energy saving lamp tube exhaust, it is suitable for the full automatic realization of operation after the fluorescent tube exhaust.
Be operation automatics after the helical energy saving lamp tube exhaust that realizes said purpose; Be characterized in; Comprise down pipe and connection device, following pipe and connection device comprise: lower tube clip, but have a pair of clamping limb of folding; This is equipped with driving mechanism to clamping limb and controls folding, and the duration and degree of heating of preheating fluorescent tube air exhaust rod is installed on the lower tube clip; Handing-over is pressed from both sides, but has a pair of clamping limb of folding, and this is equipped with driving mechanism to clamping limb and controls folding, and the bottom of handing-over folder is equipped with the duration and degree of heating that is used for thermoplastic fluorescent tube air exhaust rod; The lower tube clip pedestal; Can slide up and down to be set on the axis of guide, and be equipped with driving mechanism and drive, the sector gear rackwork is housed; The sector gear rackwork comprises rotatable sector gear that is provided with and the tooth bar that meshes with sector gear, fixedly connected lower tube clip on the tooth bar; Handing-over folder pedestal; Can slide up and down to be set on the axis of guide, and be equipped with driving mechanism and drive, the sector gear rackwork is housed; The sector gear rackwork comprises rotatable sector gear that is provided with and the tooth bar that meshes with sector gear, fixedly connected handing-over folder on the tooth bar; And annular transmission mechanism, on it in the horizontal direction and show a plurality of flat folders, but flat anchor clamps have a pair of clamping limb of folding, this is equipped with driving mechanism to clamping limb and controls folding; Wherein, lower tube clip is related with handing-over folder so that the fluorescent tube on the lower tube clip can be by the clamping of handing-over folder, and the related so that handing-over folder of handing-over folder peace folder can be put into fluorescent tube on the flat folder of opening.
Operation automatics after the described helical energy saving lamp tube exhaust, its further characteristics are that said annular transmission mechanism is a chain drive.
Operation automatics after the described helical energy saving lamp tube exhaust, its further characteristics are that corresponding preset flat folder stop place, the below of said annular transmission mechanism is provided with the roasting mercury duration and degree of heating of a row.
Operation automatics after the described helical energy saving lamp tube exhaust, its further characteristics are that said annular transmission mechanism below pipe position setting is down coated with lacquer mechanism a little.
Operation automatics after the described helical energy saving lamp tube exhaust, its further characteristics are that the inboard of the clamping limb that is used for the clamping fluorescent tube of said flat folder all adds has flexible material.
Operation automatics after the described helical energy saving lamp tube exhaust, its further characteristics are that the flat folder stop place of said annular transmission mechanism below absolute presupposition is provided with reasonable mechanism.
Operation automatics after the described helical energy saving lamp tube exhaust; Its further characteristics are; The clamping limb that is used for the clamping fluorescent tube of said flat folder is an intermediate plate; Two holes in three holes that intermediate plate distributes through rectangular triangle are secured on the flat folder, and said two holes are two holes or two holes on the vertical direction on the horizontal direction.
Fluorescent tube is pressed from both sides, is pressed from both sides to flat by lower tube clip, handing-over, arrives conveyer belt again, perhaps passes through annular transmission mechanism again to baking mercury station, a reason station, putting the lacquerer position; Increase control system; Just can realize the full-automation control of operation after the exhaust, thereby reduce human cost, and improve processing quality.
Description of drawings
Fig. 1 is the following pipe in the operation automatics and the vertical view of connection device after the helical energy saving lamp tube exhaust.
Fig. 2 is the vertical view of the annular transmission mechanism in the operation automatics after the helical energy saving lamp tube exhaust.
Fig. 3 is the longitudinal sectional drawing of the annular transmission mechanism in the operation automatics after the helical energy saving lamp tube exhaust.
Fig. 4 is the Li Si mechanism in the operation automatics and the vertical view of annular transmission mechanism after the helical energy saving lamp tube exhaust.
Fig. 5 is the schematic diagram of the lower tube clip of following pipe and connection device.
Fig. 6 manages the schematic diagram that presss from both sides with the handing-over of connection device down.
Fig. 7 is the schematic diagram of the pinion and rack on the lower tube clip pedestal on following pipe and the connection device.
Fig. 8 is the following schematic diagram of the pinion and rack on the handing-over folder pedestal on pipe and the connection device.
Fig. 9 is the schematic diagram of Li Si mechanism.
Figure 10 is the profile of Li Si mechanism.
Figure 11 is a schematic diagram of lacquer mechanism.
Embodiment
The following pipe of operation automatics and connection device mainly are with in the last process after the helical energy saving lamp tube exhaust; Transmitting the fluorescent tube that comes after for example deairing step is accomplished takes off; Remove air exhaust rod simultaneously; And fluorescent tube is handed off on the annular transmission mechanism, so that carry out follow-up roasting mercury, reason silk, some lacquer craftwork.The viewstate of Fig. 1 to Figure 10 all is to be reference with state that device is positioned over the bottom surface.Like Fig. 1, Fig. 5, Fig. 6, Fig. 7, shown in Figure 8, following pipe comprises lower tube clip 10 and handing-over folder 20 with connection device.
Same; Handing-over folder 20 comprises that two clamping limbs 202 and 203, two clamping limbs 202,203 have rotatable fulcrum (promptly can rotate around this fulcrum) respectively, two clamping limbs 202, passes through gears engaged between 203; Therefore as long as rotate one of them clamping limb; Another clamping limb will correspondingly rotate, thereby two clamping limbs are opened or draws in, and lower tube clip 20 is equipped with cylinder 201; The power output toggle clamp gripping arm 202 of cylinder 201, the power output through cylinder 201 stretch out or shrink the folding that just can control lower tube clip 20.
Gear driven mechanism as shown in Figure 7 is mounted on the lower tube clip pedestal 11, and it comprises rotatable sector gear 110 that is provided with and the tooth bar 112 that meshes with sector gear 110.On tooth bar 112, be fixedly connected lower tube clip 10.
Gear driven mechanism as shown in Figure 8 is mounted on the handing-over folder pedestal 12, and it comprises rotatable sector gear 120 that is provided with and the tooth bar 122 that meshes with sector gear 120.On tooth bar 122, be fixedly connected handing-over folder 20.
Lower tube clip pedestal 11 is to be led by the axis of guide respectively with handing-over folder pedestal 12; These axis of guides (not illustrating in the drawings) not at grade, become vertically to arrange; Lower tube clip pedestal 11 is equipped with driving mechanism upper and lower slip on the axis of guide respectively with handing-over folder pedestal 12; Driving mechanism (not illustrating in the drawings) can be the mechanism that any exportable straight line moves, for example connecting rod swing arm mechanism, perhaps cylinder or motor etc.
As shown in Figure 2; Below following pipe and connection device, be provided with annular transmission mechanism; The annular transmission mechanism is chain drive 3 in embodiment as shown in the figure, and a plurality of flat folders 4 are installed on the chain drive 3, and these flat folders 4 can move with the chain of chain drive 3.
Continuation is with reference to Fig. 2; Flat folder 4 has a pair of clamping limb 41,42, and clamping limb 41,42 is controlled folding by the driving mechanism that sets, and driving mechanism is a gear 43 and forms with the tooth bar 44,45 that mesh respectively the two opposite sides of gear 43; Clamping limb 41,42 and tooth bar 44,45 connect one to one; Through transmitting gear 43, may command two tooth bars 44,45 move in opposite directions, thus the folding of control clamping limb 41,42.
Flat folder 4 has preset stop place under handing-over folder 20; Flat folder 4 is opened clamping limb 41,42 in this stop place; Handing-over folder 20, is put down tube clamping on the folder 4 up to fluorescent tube is put into to lower slider by means of handing-over folder pedestal; Fluorescent tube in 4 clampings of flat folder then, again by chain drive 3 stepping transmissions.
Continuation is with reference to Fig. 2, and the free end that the clamping limb 41,42 of flat folder 4 is used for the clamping fluorescent tube is an intermediate plate 410,420, and its inboard adding has soft material 412,422, and soft material 412,422 can be but be not limited to bipeltate.Since can not accomplish that every tubes external form is identical in the helical lampl production process, owing to, therefore can adapt to the slightly different fluorescent tube of external form at the inboard additional soft material of intermediate plate, and with its firm clamping.
In addition, as shown in Figure 3, intermediate plate 410 (suitable equally to intermediate plate 420) is secured on clamping limb 41 bodies through two holes in three holes 413,414,415.Hole 414,415 is positioned on the horizontal line, and hole 414,413 is positioned on the vertical line, and intermediate plate 410 is to fix through two holes on the horizontal line or on the vertical line.Such benefit is the clamping that can adapt to full spiral shell fluorescent tube or half full spiral shell fluorescent tube.
As shown in Figure 2; Corresponding preset flat folder stop place, the below of chain drive is provided with the roasting mercury duration and degree of heating 51 of a row; A plurality of roasting mercury duration and degree of heatings 51 are connected by roasting mercury electric furnace heating wire 52, after fluorescent tube turns to the below of chain drive by the clamping of flat folder, just bake mercury by roasting mercury duration and degree of heating.
As shown in Figure 4, Reference numeral A, B, C three places represent not manage the fluorescent tube of the fluorescent tube of silk, monolateral reason silk respectively and manage the fluorescent tube that silk finishes, and the purpose of reason silk is will the direction that the copper wire that separate closes up and court is predetermined be extended.Like Fig. 9 and shown in Figure 10; Li Si mechanism comprises rotation intermediate plate 61 and tingle 62; Rotation intermediate plate 61 rotatable settings; Tingle 62 rotation intermediate plate 61 relatively keeps fixing, and rotation intermediate plate 61 turns to the process of drawing close tingle 61 from the direction away from tingle 62 copper wire is drawn between rotation intermediate plate 61 and the tingle 62, after rotation intermediate plate 61 closes up with tingle 62; Through cylinder or whole mobile intermediate plate 61 and the tingle 62 of rotating of other driving mechanisms, copper wire is made in order after skidding off rotation intermediate plate 61 and tingle 62 simultaneously again.
The purposes of some lacquer mechanism is on the fluorescent tube after the completion, to apply mark, is in production management so that can discern fluorescent tube.Point lacquer mechanism can be the cam link mechanism (shown in figure 11, as to contain rotating cam 71, rotating swing arm 72 and connecting rod 73) that has connected some patent drier 74, or other driving mechanisms of annex point patent drier.
In previous embodiment, come each driving mechanism of programming Control through PCL again, increase the full-automation control that necessary electric elements just can be realized down operations such as pipe, handing-over, roasting mercury, reason silk, some lacquer again.
Claims (7)
1. operation automatics after the helical energy saving lamp tube exhaust is characterized in that, comprises pipe and connection device down, and following pipe comprises with connection device:
Lower tube clip, but a pair of clamping limb of folding had, and this is equipped with driving mechanism to clamping limb and controls folding, and the duration and degree of heating of preheating fluorescent tube air exhaust rod is installed on the lower tube clip;
Handing-over is pressed from both sides, but has a pair of clamping limb of folding, and this is equipped with driving mechanism to clamping limb and controls folding, and the bottom of handing-over folder is equipped with the duration and degree of heating that is used for thermoplastic fluorescent tube air exhaust rod;
The lower tube clip pedestal; Can slide up and down to be set on the axis of guide, and be equipped with driving mechanism and drive, the sector gear rackwork is housed; The sector gear rackwork comprises rotatable sector gear that is provided with and the tooth bar that meshes with sector gear, fixedly connected lower tube clip on the tooth bar;
Handing-over folder pedestal; Can slide up and down to be set on the axis of guide, and be equipped with driving mechanism and drive, the sector gear rackwork is housed; The sector gear rackwork comprises rotatable sector gear that is provided with and the tooth bar that meshes with sector gear, is fixedly connected the handing-over folder on the tooth bar; And
The annular transmission mechanism, on it in the horizontal direction and show a plurality of flat folders, but flat anchor clamps have a pair of clamping limb of folding, this is equipped with driving mechanism to clamping limb and controls folding;
Wherein, lower tube clip is related with handing-over folder so that the fluorescent tube on the lower tube clip can be by the clamping of handing-over folder, and the related so that handing-over folder of handing-over folder peace folder can be put into fluorescent tube on the flat folder of opening.
2. operation automatics after the helical energy saving lamp tube exhaust as claimed in claim 1 is characterized in that, said annular transmission mechanism is a chain drive.
3. operation automatics after the helical energy saving lamp tube exhaust as claimed in claim 1 is characterized in that, corresponding preset flat folder stop place, the below of said annular transmission mechanism is provided with the roasting mercury duration and degree of heating of a row.
4. operation automatics after the helical energy saving lamp tube exhaust as claimed in claim 1 is characterized in that, said annular transmission mechanism below pipe position setting is down coated with lacquer mechanism a little.
5. operation automatics after the helical energy saving lamp tube exhaust as claimed in claim 1 is characterized in that, the inboard of the clamping limb that is used for the clamping fluorescent tube of said flat folder all adds has flexible material.
6. operation automatics after the helical energy saving lamp tube exhaust as claimed in claim 1 is characterized in that, the flat folder stop place of said annular transmission mechanism below absolute presupposition is provided with reasonable mechanism.
7. operation automatics after the helical energy saving lamp tube exhaust as claimed in claim 1; It is characterized in that; The clamping limb that is used for the clamping fluorescent tube of said flat folder is an intermediate plate; Two holes in three holes that intermediate plate distributes through rectangular triangle are secured on the flat folder, and said two holes are two holes or two holes on the vertical direction on the horizontal direction.
Priority Applications (1)
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CN 201220272406 CN202633207U (en) | 2012-06-11 | 2012-06-11 | Step automatic device after exhaust of spiral energy-saving tube |
Applications Claiming Priority (1)
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CN 201220272406 CN202633207U (en) | 2012-06-11 | 2012-06-11 | Step automatic device after exhaust of spiral energy-saving tube |
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CN202633207U true CN202633207U (en) | 2012-12-26 |
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CN 201220272406 Expired - Fee Related CN202633207U (en) | 2012-06-11 | 2012-06-11 | Step automatic device after exhaust of spiral energy-saving tube |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104030560A (en) * | 2014-05-29 | 2014-09-10 | 浙江长兴昌盛新光源有限公司 | Wick column conveying device |
CN106271594A (en) * | 2016-08-29 | 2017-01-04 | 芜湖银星汽车零部件有限公司 | A kind of automobile electric filament lamp assembling wick assembles device |
CN111320189A (en) * | 2020-03-18 | 2020-06-23 | 文志刚 | Quick collection device of small-size salt pond sea salt |
-
2012
- 2012-06-11 CN CN 201220272406 patent/CN202633207U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104030560A (en) * | 2014-05-29 | 2014-09-10 | 浙江长兴昌盛新光源有限公司 | Wick column conveying device |
CN106271594A (en) * | 2016-08-29 | 2017-01-04 | 芜湖银星汽车零部件有限公司 | A kind of automobile electric filament lamp assembling wick assembles device |
CN106271594B (en) * | 2016-08-29 | 2018-05-22 | 芜湖银星汽车零部件有限公司 | A kind of automobile incandescent lamp assembling assembles device with wick |
CN111320189A (en) * | 2020-03-18 | 2020-06-23 | 文志刚 | Quick collection device of small-size salt pond sea salt |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121226 Termination date: 20170611 |