CN202632882U - Manufacture equipment for round-end flat cable - Google Patents

Manufacture equipment for round-end flat cable Download PDF

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Publication number
CN202632882U
CN202632882U CN 201220143953 CN201220143953U CN202632882U CN 202632882 U CN202632882 U CN 202632882U CN 201220143953 CN201220143953 CN 201220143953 CN 201220143953 U CN201220143953 U CN 201220143953U CN 202632882 U CN202632882 U CN 202632882U
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CN
China
Prior art keywords
heat seal
copper conductor
flat cable
wheel
manufacturing equipment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201220143953
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Chinese (zh)
Inventor
胡春吉
于风龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Double Billion Xin Da Electronic (shenzhen) Co Ltd
Original Assignee
Double Billion Xin Da Electronic (shenzhen) Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Double Billion Xin Da Electronic (shenzhen) Co Ltd filed Critical Double Billion Xin Da Electronic (shenzhen) Co Ltd
Priority to CN 201220143953 priority Critical patent/CN202632882U/en
Application granted granted Critical
Publication of CN202632882U publication Critical patent/CN202632882U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model provides manufacturing equipment for a round-end flat cable, which comprises a wire laying unit, a wire pressing unit and a heat sealing unit. The wire pressing unit and the heat sealing unit wire are sequentially arranged at the back of the wire laying unit. A copper wire released through the wire laying unit is fed into the wire pressing unit. The wire pressing unit at least comprises a set of traction wheels and moulding wheels. The copper wire is fed into the traction wheels and then is fed into the moulding wheels under the action of the traction wheels. The copper wire is compacted by the moulding wheels. The compacted copper wire is then fed into the heat sealing unit. The heat sealing unit overlays a film on the copper wire and then outputs the copper wire. RFC cables can be systematically and efficiently manufactured through the mutually matched components of the manufacture equipment, thereby facilitating the automatic production of RFC cables. Meanwhile, the manufacture equipment greatly improves the production efficiency and is high in utilization rate and low in energy consumption.

Description

The manufacturing equipment that is used for the round end flat cable
Technical field
The utility model relates to the cable manufacturing equipment, relates in particular to RFC (round end flat cable) copper conductor former.
Background technology
RFC (round end flexible flat cable) is the winding displacement product of another high-quality after the FFC flexible flat, and the RFC profile does, middle overlay film part is flat, and it partly be circle that copper is revealed at two, does not have stiffening plate, does not re-use the form that patches, and uses the method for welding instead.RFC mainly is made up of two parts: PET heatproof environmental protection insulation glued membrane and zinc-plated circular copper wire.RFC it have softness, arbitrarily bending fold, thin thickness, volume little, can be directly welded on the pcb board, connect simple, firmly, reliability is high, saves advantages such as cost.
Existing production method is similar to FFC (flexible flat cable), earlier RFC is put into calender, is pressed into wide, the narrow and thickness of appointment, and then puts into pay off rack and test, and cuts into the length that needs through guillotine again after the test.The above all equipment of this mode all can not be produced a complete RFC wire rod, can only accomplish the part technology in its production process.The problem that exists is: 1, can't accurately control the length of wire rod, often will judge according to experience, can cause the waste of wire rod.2, production efficiency is low, can't carry out large-scale production in batches continuously.3, utilization rate of equipment and installations is low, and energy consumption is high.
Summary of the invention
The purpose of the utility model is to provide a kind of manufacturing equipment that is used for the round end flat cable, and this equipment can be produced the RFC cable in system high efficiency ground, has improved production efficiency greatly, and utilization rate of equipment and installations is high, and energy consumption is low.
Another purpose of the utility model is to provide a kind of manufacturing equipment that is used for the round end flat cable, and this device structure is simple, is easy to realize, has promoted effective production of round end flexible flat cable.
The purpose of the utility model realizes through following technical scheme.
A kind of manufacturing equipment that is used for the round end flat cable is characterized in that this device includes actinobacillus device, cord grip and heat seal device, is disposed with cord grip and heat seal device behind the actinobacillus device; Said actinobacillus device is emitted copper conductor; Make copper conductor get into cord grip, said cord grip includes one group of traction wheel and briquetting roller at least, and copper conductor gets into traction wheel; Under the effect of traction wheel, get into briquetting roller; Briquetting roller is suppressed copper conductor, and the copper conductor after the compacting gets into heat seal device, and heat seal device is to the laggard line output of copper conductor overlay film.
Said actinobacillus device includes pay off rack, paying out reel, guide wheel, and a plurality of paying out reels are set on the said pay off rack, is wound with copper conductor on each paying out reel, and the front end of pay off rack has guide wheel, so that the drawing of copper conductor.
Said cord grip includes two groups of traction wheels and composing type wheel, and two groups of traction wheels are arranged at the both sides, front and back of briquetting roller respectively, copper conductor are drawn, so that copper conductor is processed apace.
Said heat seal device includes Insulation Material axle, feeding roller, supporting plate, coldplate and heat seal wheel, and the Insulation Material axle is wound with insulating coating; Be provided with feeding roller before the Insulation Material axle, insulating coating is transferred to supporting plate through feeding roller, is provided with coldplate behind the supporting plate; The heat seal wheel is set behind the coldplate; Insulating coating gets into the heat seal wheel then through coldplate again and copper conductor carries out heat seal, is coated with insulating coating on the copper conductor after the heat seal, can directly export.
Above-mentioned heat seal wheel has even number, and said heat seal wheel is symmetrically distributed up and down, and copper conductor and Insulation Material are passed from the heat seal wheel is middle, with the Insulation Material overlay film on copper conductor.
Above-mentioned Insulation Material axle, feeding roller, supporting plate, coldplate have up and down two covers, carry out overlay film from the both direction up and down of copper conductor.
Be provided with the punching combiner between feeding roller and the supporting plate, through the punching combiner dielectric film carried out the punching press square hole, the position of the round body part on square hole on two dielectric films and the RFC copper conductor is incorporated into line position control, and square hole carries out contraposition with circle line body.Promptly before the RFC copper conductor gets into the copper conductor guide frame, just begin to detect circle body part on the copper conductor, just produce signal after detecting and give control system, the contraposition position that the data of the comprehensive again rear portion of control system encoder are calculated square hole and circle line body.
Described actinobacillus device, cord grip and heat seal device are provided with roll shaft, and roll shaft is regulated the speed and straight degree of copper conductor as the Tension Control parts.Copper conductor is drawn beginning from actinobacillus device, just is provided with its speed of drawing of Tension Control component controls and the right and wrong degree of line body; Get into the moulding of cord grip to line ball at copper conductor and finish, also be provided with the Tension Control parts, identical and constant tension force is all arranged when this part is worked to guarantee all copper conductors; Then can be provided with more tension control structure at heat seal device.
Said manufacturing equipment also includes wrap-up, after wrap-up is arranged at heat seal device, is to be made up of a plurality of Scrolls, and Scroll twines the copper conductor behind the overlay film.
The utility model embodiment compared with prior art; Beneficial effect is: the utility model can be produced the RFC cable in system high efficiency ground through each parts that cooperatively interact, and has promoted the automated production of RFC cable, has improved production efficiency greatly; And utilization rate of equipment and installations is high, and energy consumption is low.
And the utility model is simple in structure, is easy to realize.
Description of drawings
Fig. 1 is the structural representation that the utility model is implemented.
Embodiment
For the purpose, technical scheme and the advantage that make the utility model is clearer,, the utility model is further elaborated below in conjunction with accompanying drawing and embodiment.Should be appreciated that specific embodiment described herein only in order to explanation the utility model, and be not used in qualification the utility model.
See also shown in Figure 1, the manufacturing equipment that is used for the round end flat cable that the utility model is realized, it mainly includes actinobacillus device A, cord grip B and heat seal device C, is disposed with cord grip B and heat seal device C behind the actinobacillus device A.Actinobacillus device A emits copper conductor, makes copper conductor get into cord grip B, and cord grip B suppresses copper conductor, and the copper conductor after the compression moulding gets into heat seal device C, is exported after to the copper conductor overlay film by heat seal device C.
Actinobacillus device A includes pay off rack 1, paying out reel 2 and guide wheel.1 one-tenth frame-shaped structure of pay off rack is supported with a plurality of paying out reels 2 on it, be wound with copper conductor 3 on each paying out reel 2, and the upper end of pay off rack 1 has guide wheel 1, and front end has guide wheel 25, and the output processing of copper conductor 3 is convenient in the setting of guide wheel 1 and guide wheel 25.
Cord grip B, including 7, two groups of traction wheels of two groups of traction wheels and composing type wheel is traction wheel 1 and traction wheel 28, is arranged at the both sides, front and back of briquetting roller 7 respectively, copper conductor is drawn, so that copper conductor 3 is processed apace.Wherein, every group of traction wheel 1, traction wheel 28 and briquetting roller 7 all have two running rollers up and down.
Heat seal device includes Insulation Material axle 15, feeding roller 14, punching combiner 13, supporting plate 12, coldplate 10 and heat seal wheel 11.Insulation Material axle 15, feeding roller 14, punching combiner 13, supporting plate 12, coldplate 10 and heat seal wheel 11 set gradually; Insulation Material axle volume 15 is wound with dielectric film 16, and Insulation Material axle 15 rotates and discharges dielectric film 16, and dielectric film 16 is transferred to supporting plate 12 through feeding roller 14; Be provided with coldplate 10 behind the supporting plate 12; Heat seal wheel 11 is set behind the coldplate 10, and dielectric film 16 gets into heat seal wheel 11 through coldplate 10 backs and carries out heat seal with copper conductor, is coated with dielectric film 16 on the copper conductor after the heat seal.
Be noted that especially heat seal wheel 11 has even number usually, and heat seal wheel 11 is symmetrically distributed up and down, copper conductor and Insulation Material are taken turns 11 centre from heat seal and are passed, with the insulating coating heat seal on copper conductor.And generally, Insulation Material axle 15, feeding roller 14, punching combiner 13, supporting plate 12, coldplate 10 have two covers up and down, carry out overlay film with the both direction up and down from copper conductor.
Therefore, in the utility model, the main effect of actinobacillus device is that copper conductor is evenly emitted it from paying out reel, and through getting into the line ball moulding section behind two groups of guide wheels.
The effect of cord grip is that the copper conductor with circle carries out processing and forming, to reach needed shape.
Copper conductor gets into 7 groups of briquetting rollers with state at the uniform velocity under the drive of one 6 groups of traction wheels, and makes the copper conductor moulding to obtain required shape by 7 groups of briquetting rollers, by 28 groups of traction wheels in type copper is led by in 7 groups of the briquetting rollers and draws, and get into subsequent processing.
Heat sealing device is the role of forming the insulating film with copper conductors, heat, and obtain the required bare drain.
The role of insulation material shaft 15 is located an insulating film, punching the role of combiner 13 in the insulating film played naked desired product drain line.The effect of supporting plate 12 is to prevent that the dielectric film 16 that has openning hole from producing distortion and fracture at the volley.The effect of coldplate 10 is to prevent that dielectric film from producing distortion owing to being heated.The effect of heat seal wheel 11 is tractions and copper conductor and dielectric film 16 is fitted.
During work, respectively two groups of dielectric films are got into heat seal through Insulation Material axle 15, feeding roller 14, punching combiner 13, supporting plate 12 and coldplate 10 and take turns in 11 groups.After the start, 11 groups of dielectric film entering wherein carrying out hot synthetic types that rotate and draw in type copper conductor and two sides are taken turns in heat seal.Simultaneously, two groups of punching combiners punch on dielectric film 16 according to the length of setting.
Rear portion at heat seal device; Can also increase the rolling part; The effect of rolling part is that the stripline runs that branch cuts is put in order and rolling, and rolling partly adopts the structure that a plurality of Scrolls are set in the install bin to realize usually, and wherein install bin is used to install many group Scrolls.
The above is merely the preferred embodiment of the utility model; Not in order to restriction the utility model; Any modification of being done within all spirit and principles at the utility model, be equal to replacement and improvement etc., all should be included within the protection range of the utility model.

Claims (8)

1. a manufacturing equipment that is used for the round end flat cable is characterized in that this device includes actinobacillus device, cord grip and heat seal device, is disposed with cord grip and heat seal device behind the actinobacillus device; Said actinobacillus device is emitted copper conductor; Make copper conductor get into cord grip, said cord grip includes one group of traction wheel and briquetting roller at least, and copper conductor gets into traction wheel; Under the effect of traction wheel, get into briquetting roller; Briquetting roller is suppressed copper conductor, and the copper conductor after the compacting gets into heat seal device, and heat seal device is to the laggard line output of copper conductor overlay film.
2. the manufacturing equipment that is used for the round end flat cable as claimed in claim 1; It is characterized in that said actinobacillus device, include pay off rack, paying out reel, guide wheel, a plurality of paying out reels are set on the said pay off rack; Be wound with copper conductor on each paying out reel, the front end of pay off rack has guide wheel.
3. the manufacturing equipment that is used for the round end flat cable as claimed in claim 1 is characterized in that said cord grip, includes two groups of traction wheels and composing type wheel, and two groups of traction wheels are arranged at the both sides, front and back of briquetting roller respectively.
4. the manufacturing equipment that is used for the round end flat cable as claimed in claim 1; It is characterized in that said heat seal device, include Insulation Material axle, feeding roller, supporting plate, coldplate and heat seal wheel, the Insulation Material axle is wound with insulating coating; Be provided with feeding roller before the Insulation Material axle; Insulating coating is transferred to supporting plate through feeding roller, is provided with coldplate behind the supporting plate, and the heat seal wheel is set behind the coldplate.
5. the manufacturing equipment that is used for the round end flat cable as claimed in claim 4 it is characterized in that above-mentioned heat seal wheel has even number, and said heat seal wheel is symmetrically distributed up and down.
6. the manufacturing equipment that is used for the round end flat cable as claimed in claim 4 is characterized in that above-mentioned Insulation Material axle, feeding roller, supporting plate, coldplate, has two covers up and down.
7. the manufacturing equipment that is used for the round end flat cable as claimed in claim 4 is characterized in that being provided with between feeding roller and the supporting plate punching combiner.
8. the manufacturing equipment that is used for the round end flat cable as claimed in claim 1 is characterized in that described actinobacillus device, cord grip and heat seal device, is provided with roll shaft.
CN 201220143953 2012-04-09 2012-04-09 Manufacture equipment for round-end flat cable Expired - Fee Related CN202632882U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220143953 CN202632882U (en) 2012-04-09 2012-04-09 Manufacture equipment for round-end flat cable

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220143953 CN202632882U (en) 2012-04-09 2012-04-09 Manufacture equipment for round-end flat cable

Publications (1)

Publication Number Publication Date
CN202632882U true CN202632882U (en) 2012-12-26

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Application Number Title Priority Date Filing Date
CN 201220143953 Expired - Fee Related CN202632882U (en) 2012-04-09 2012-04-09 Manufacture equipment for round-end flat cable

Country Status (1)

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CN (1) CN202632882U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110010304A (en) * 2019-04-26 2019-07-12 昆山信昌电线电缆有限公司 A kind of flat-ribbon cable binding appts
CN110277191A (en) * 2019-07-23 2019-09-24 常熟市景弘盛通信科技股份有限公司 More conductor parallel type radioshielding lines and its manufacturing method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110010304A (en) * 2019-04-26 2019-07-12 昆山信昌电线电缆有限公司 A kind of flat-ribbon cable binding appts
CN110277191A (en) * 2019-07-23 2019-09-24 常熟市景弘盛通信科技股份有限公司 More conductor parallel type radioshielding lines and its manufacturing method

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20121226

Termination date: 20140409