CN202632034U

CN202632034U - Production abnormity warning system

Info

Publication number: CN202632034U
Application number: CN2012200817220U
Authority: CN
Inventors: 刘航东; 王腊鹏
Original assignee: Suzhou Transparent Electronic Technology Co Ltd
Current assignee: Suzhou qiongpairuite Technology Co.,Ltd.
Priority date: 2012-03-07
Filing date: 2012-03-07
Publication date: 2012-12-26
Anticipated expiration: 2022-03-07

Abstract

The utility model discloses a production abnormity warning system including a report device, a microprocessor, a display device, a central processor and a cell phone. The microprocessor is provided with an input interface, an output interface and a CAN bus interface. The central processor includes a computer. The report device is connected with the input interface. The display device is connected with the output interface. The computer is connected with the CAN bus interface. The report device, the microprocessor, the display device and the computer are connected together through network cables. The computer is connected with the cell phone wirelessly, and can report and process production abnormities and realize accurate management and control of abnormity working hours.

Description

The unusual caution system of a kind of production

Technical field

The utility model relates to the unusual caution system of a kind of production.

Background technology

When appearance is unusual in the production, need the maintenance personal that in time notice is relevant to keep in repair, traditional method is to be equipped with calling set between relevant maintenance personal of direct notice or the employee; Often waste a lot of time in this case, and now a lot of factories implementation work schedules, when generation is unusual; Must also add up unusual man-hour; But existing this production abnormality processing mode is to rely on the artificial collection of abnormal data of carrying out, and the promptness of data can not guarantee on the one hand; Deepen the contradiction between the field staff on the other hand easily, the accuracy of data does not ensure yet.

The utility model content

For addressing the above problem, the utility model provides a kind of unusual caution system of production of reporting in time and having realized digital management.

For realizing above-mentioned purpose, the utility model provides following technical scheme: the unusual caution system of a kind of production comprises annunciator, microprocessor, display device, central processing unit and mobile phone; Said microprocessor is provided with input interface, output interface and CAN EBI; Said central processing unit comprises computer and is installed on data acquisition program, note router and the FEEDBACK CONTROL program in the said computer; Said annunciator is connected in said input interface; Said display device is connected in said output interface; Said computer is connected in said CAN EBI; Said annunciator, microprocessor, display device and computer expert cross netting twine and link together; Said computer wireless connects said mobile phone.

Preferably, said note router is a SMS platform software.

Preferably, said note router is the Fetion pc client.

Preferably, said annunciator is the guidance panel that is provided with button.

Preferably, said display device is a LED display.

Preferably, said input media and output unit and connect and be touch display screen.

Adopt the beneficial effect of above technical scheme to be:, can in time transmit and demonstration with unusual through microprocessor and apparent view apparatus; Through the note router, can notify at once unusually and notify relevant maintenance personal to handle; Can accurately know unusual man-hour through data acquisition program, the space of improving as the scene is with reverse; Through the FEEDBACK CONTROL program, the maintenance personal of the unusual further notice upper level that can maybe can't handle being untreated obtains appropriate processing unusually to guarantee to produce.

Description of drawings

Fig. 1 is the composition block scheme of the utility model embodiment 1;

Fig. 2 is the composition synoptic diagram of the utility model embodiment 1 guidance panel;

Fig. 3 is the machine maintenance related network figure of the utility model;

Fig. 4 is the principle of work block scheme of the utility model embodiment 1.

Embodiment

Specify the preferred implementation of the utility model below in conjunction with accompanying drawing.

Embodiment 1

Referring to Fig. 1, shown in legend wherein: the unusual caution system of a kind of production comprises a guidance panel, a microprocessor, a LED display, a central processing unit and ten mobile phones; Said microprocessor is provided with an input interface, an output interface and a CAN EBI; Said central processing unit comprises a computer and is installed on a data capture program in the said computer, a Fetion client and a FEEDBACK CONTROL program; Said guidance panel is connected in said input interface; Said LED display is connected in said output interface; Said computer is connected in said CAN EBI; Said guidance panel, microprocessor, LED display and computer link together through netting twine; Said computer wireless connects said ten mobile phones.

Referring to Fig. 3; Said ten mobile phones are set corresponding corresponding machine number and rank in advance in computer, maintenance, the maintenance of No. 2 machines, the maintenance of No. 3 machines, the maintenance of No. 4 machines, the maintenance of No. 5 machines and the maintenance of No. 6 machines of 1 trumpeter's machine, 2 trumpeter's machines, 3 trumpeter's machines, 4 trumpeter's machines, 5 trumpeter's machines, respectively corresponding No. 1 machine of 6 trumpeter's hand sets; Mobile phone I, mobile phone II and mobile phone III be corresponding squad leader and the QC I of 1,2, No. 2 machine and the QC II of 4,5, No. 6 machines respectively.

Introduce the principle of work of the utility model below, referring to Fig. 2, Fig. 3 and Fig. 4, shown in legend wherein: the alarming method for power of said production caution system may further comprise the steps:

(1) report is unusual, and No. 1 machine occurs when unusual, and the staff presses the machine maintenance on the guidance panel, carries out exception reporting to No. 1 machine maintenance;

(2) demonstration is said unusual, will demonstrate column information now on the LED display: the time after No. 1 machine number, No. 1 machine maintenance and the report, for example 4 minutes;

(3) receive and store said unusual, computer receives relevant information, and the time after No. 1 machine number, No. 1 machine maintenance and the report is stored with pre-designed corresponding form;

(4) send unusually, through the Fetion client, computer is sent to note on 1 trumpeter's machine of No. 1 machine maintenance, and it is unusual to inform that its No. 1 machine occurs;

(5) feedback processing result, after abnormality processing was accomplished, the staff pressed the cancel key on the guidance panel;

(6) result of the said feedback of demonstration is accomplished printed words with display process on the said LED display, and is got back to initial picture (said initial picture is predefined);

(7) receive, store and analyze the result of said feedback, said computer expert crosses time and the unusual man-hour that data collection program is collected the storage maintenance, information such as unusual machine, staff, maintenance personal, servicing time.

When report is unusual when surpassing that half an hour No. 1 maintenance personal does not also put in place or can't No. 1 maintenance personal can't accomplish maintenance task; Be staff when not pressing the cancel key on the guidance panel, the step below the unusual caution system of said production will repeat to implement successively between step (4) and (5):

A, demonstration are untreated unusual; The said device that is untreated generates one automatically for handling unusual instruction; And it is shown on the said LED display, will demonstrates column information now on the said LED display: the time after No. 1 machine number, QC II and the report, for example 4 minutes;

B, reception are also stored said being untreated unusually, and computer receives relevant information, and the 4 minutes time after No. 1 machine number, QC II and the report is stored with pre-designed corresponding form;

C, send and saidly to be untreated unusually, through the Fetion client, computer is sent to note on the mobile phone II of QC II, and it is unusual to inform that its No. 1 machine occurs.

Up to unusual elimination, the cancel key on No. 1 machine works personnel push panel promptly comes back to said step 5, thereby accomplishes whole flow process.

Embodiment 2

All the other are identical with embodiment 1, and difference is that said guidance panel and LED display are merged into touch display screen.

Embodiment 3

All the other are identical with said embodiment 1, and difference is that said microprocessor is provided with two input interfaces, two output interfaces and two CAN EBIs.

Embodiment 4

All the other are identical with said embodiment 1, and difference is that said central processing unit comprises a computer and is installed on data acquisition program, SMS platform software and the FEEDBACK CONTROL program in the said computer.

Above-described only is the preferred implementation of the utility model; Should be pointed out that for the person of ordinary skill of the art, under the prerequisite that does not break away from the utility model creation design; Can also make some distortion and improvement, these all belong to the protection domain of the utility model.

Claims

1. produce unusual caution system for one kind, it is characterized in that, comprise annunciator, microprocessor, display device, central processing unit and mobile phone; Said microprocessor is provided with input interface, output interface and CAN EBI; Said central processing unit comprises computer; Said annunciator is connected in said input interface; Said display device is connected in said output interface; Said computer is connected in said CAN EBI; Said annunciator, microprocessor, display device and computer expert cross netting twine and link together; Said computer wireless connects said mobile phone.

2. the unusual caution system of production according to claim 1 is characterized in that said annunciator is the guidance panel that is provided with button.

3. the unusual caution system of production according to claim 1 is characterized in that said display device is a LED display.

4. according to claim 2 or the unusual caution system of 3 described productions, it is characterized in that said input media and output unit also connect and are touch display screen.