CN202630072U - Fly ash preheating cyclone fusion device - Google Patents

Fly ash preheating cyclone fusion device Download PDF

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Publication number
CN202630072U
CN202630072U CN 201220156146 CN201220156146U CN202630072U CN 202630072 U CN202630072 U CN 202630072U CN 201220156146 CN201220156146 CN 201220156146 CN 201220156146 U CN201220156146 U CN 201220156146U CN 202630072 U CN202630072 U CN 202630072U
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China
Prior art keywords
cyclone furnace
fly ash
flying dust
preheater
cyclone
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Expired - Lifetime
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CN 201220156146
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Chinese (zh)
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胡春廷
沈来宏
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NANJING XINYE ENERGY TECHNOLOGY Co Ltd
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NANJING XINYE ENERGY TECHNOLOGY Co Ltd
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Priority to CN 201220156146 priority Critical patent/CN202630072U/en
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Abstract

A fly ash preheating cyclone fusion device is a fly ash fusion processing device and is composed of a cyclone furnace and a fly ash preheater, wherein a flue gas outlet of the cyclone furnace is connected with the hot flue gas inlet of the fly ash preheater in coupling mode, and a working medium outlet of the fly ash preheater is communicated with a secondary air tangential inlet of the cyclone furnace. The technical scheme includes that first wind and pulverized coal are mixed to be jetted into the front end of the cyclone furnace through a first wind inlet of the cyclone furnace, the pneumatic conveying technology, secondary air required by pulverized coal combustion carries fly ash to enter into the fly ash preheater, high-temperature flue gas produced by combustion of the cyclone furnace enters into the fly ash preheater to heat the secondary air and the fly ash, the fly ash heated by the high-temperature flue gas enters into the cyclone furnace, fusion temperature of the fly ash is achieved quickly, the secondary air is rotated inside the cyclone furnace at high speed, the fly ash is thrown towards the wall surface of the cyclone furnace and under the action of centrifugal force, the wall surface of the high temperature enables the fly ash to be rapidly fused, and the fused fly ash flows out from a liquid slag discharging port at the bottom of the cyclone furnace and in the form of liquid slag.

Description

A kind of whirlwind melting plant of flying dust preheating
Technical field
The utility model relates to the device that a kind of fusing fly ash is handled, and belongs to the technical field of flying dust safe handling.
Background technology
Along with high speed development of national economy; Urbanization process is constantly accelerated; The house refuse generation sharply increases, and waste incineration and generating electricity can be realized garbage disposal minimizing, resource, innoxious management goal preferably, obtains promotion and application widely in developed country and China.But consumer waste incineration is handled the flying dust that produces, and contains the dioxin of high concentration and a large amount of harmful substances such as heavy metal, and has high leaching rate; Belong to danger wastes; If unprocessed direct discharging, will contaminated soil and underground water, certainly will cause serious secondary pollution.
Present stage mainly adopts the method for cement solidification landfill or high-temperature fusion to come disposal of refuse to burn the flying dust that produces.Technology is simple, small investment though the cement solidification method processing flies; But in flying dust, add cement and increased final processing capacity; Fly-ash heavy metal poor stability after the processing, most of heavy metal and dioxin are very easily by the rainwater stripping, and the flying dust after solidifying needs a large amount of landfill yards; Be limited the service life of landfill yard, still has the problem of final safe handling flying dust.High-temperature fusion is the processing method of at present important a kind of flying dust.High-temperature process comprises melting and solidification method and sintering technology.Fusion is to utilize the burning of fuel or electrically heated mode; Under the condition of high temperature (common more than 1300 ℃), make fusing fly ash, become stable glassy state slag after the cooling; And destroy organic principle such as dioxin, with most of heavy metals immobilization in the glassy state slag; Fusing fly ash subtract hold significantly, heavy metal can be with the rainwater stripping in the slag, slag can also reach the purpose of the dioxin zero discharge and the cyclic utilization of waste as cement raw material or construction material; The melting furnace that is adopted is that the burning auxiliary fuel carries out fusing fly ash, and in order to keep the furnace high-temperature state, Fuel Consumption is bigger, and developed country adopts the method melt process flying dust of combusting heavy oil or coke usually, and operating cost is expensive.
The fusing fly ash stove adopts the cyclone furnace technology usually; Like patent 200410044191.8,200710144924.9,200920090363.3,200520039468.8; Arrange turbulent burner at the burner of cyclone furnace, flying dust fusing that can the Rapid Realization radiation area, but because the burner radiation area is narrow; Have only the flying dust that directly receives radiation to melt; This kind cyclone furnace fusing fly ash method causes fusing fly ash not thorough easily, causes the control of dioxin and heavy metal not thorough, influences the fusing fly ash treatment effect.After the flying dust that patent 200410044191.8 produces waste incineration is collected, send into and process the powder of granularity less than 100um in the ball mill, the super sea coal of sending here with the coal pulverized coal preparation system is by 15~25: after 75~85 the mixed; Guarantee that coal and the mixed calorific value of flying dust are greater than 3600 kilocalorie/kilograms; Handle through sending into the cyclone furnace high-temperature fusion after a turbulent burner and the wind blending, increased the preposition powder process treatment process of flying dust, the auxiliary fuel consumption is big; The fusing fly ash processing cost is high; And a large amount of normal temperature flying dusts adding high temperature cyclone furnace, significantly the fire box temperature of reduction cyclone furnace causes the fusing fly ash retention efficiency low.
Summary of the invention
Technical problem:The utility model is big to the auxiliary fuel consumption that cyclone furnace carries out the appearance of fusing fly ash processing procedure; To problems such as the auxiliary fuel quality requirements are high, the fusing fly ash retention efficiency is low; The utility model provides a kind of whirlwind melting plant of flying dust preheating, this method has economy, efficient and safe effect.
Technical scheme:The whirlwind melting plant of the flying dust preheating of the utility model comprises cyclone furnace and flying dust preheater; Wherein, Cyclone furnace is cylindric; Cyclone furnace comprises wind inlet, secondary wind tangential entry, cyclone furnace exhanst gas outlet and slag tap mouth one time, and a wind inlet is arranged on the front end of cyclone furnace, and the secondary wind tangential entry is arranged on the wall of cyclone furnace in wind inlet downstream; The slag tap mouth is arranged on the bottom of the cyclone furnace in secondary wind tangential entry downstream, and the cyclone furnace exhanst gas outlet is positioned at the rear end of cyclone furnace; The flying dust preheater comprises hot gas approach, cold flue gas outlet, working medium import and sender property outlet; The hot gas approach of cyclone furnace exhanst gas outlet and flying dust preheater is connected, and the secondary wind tangential entry of the sender property outlet of flying dust preheater and cyclone furnace is connected.
The whirlwind melting method of the whirlwind melting plant of the flying dust preheating of the utility model is:
A. burning tissue: wind and coal dust mix the back and spray into the front end of cyclone furnace from wind inlet, and secondary wind is mixed the back from working medium import entering flying dust preheater with flying dust, after the flying dust preheater heats, flows out from sender property outlet; Get into cyclone furnace from secondary wind tangential entry tangential, secondary wind is rotation at a high speed in cyclone furnace, and the air-flow of rotation entrainments high-temperature flue gas in the cyclone furnace front end of cyclone furnace at a high speed; Make coal dust be able to Fast Heating; The stable ignition burning, the high-temperature flue gas that coal dust firing produces flows out from the cyclone furnace exhanst gas outlet, gets into the hot gas approach of flying dust preheater; Behind the high-temperature flue gas process flying dust preheater cooling heat transferring, discharge from the cold flue gas outlet;
B. fusing fly ash: spray into cyclone furnace through flying dust preheater heating back from the secondary wind tangential entry tangential of cyclone furnace after flying dust and secondary wind are mixed; Flying dust is rotation at a high speed in cyclone furnace; Under centrifugal action, throw to the wall of cyclone furnace; Temperature is more than 1200 ℃ in the cyclone furnace, and the wall of high temperature makes the rapid fusion of flying dust, and the flying dust of fusion flows out with the form of the liquid slag slag tap mouth from the cyclone furnace bottom.
The technology that adopts strength to carry, the needed secondary wind of coal dust firing are carried flying dust and are got into the flying dust preheater, and the high-temperature flue gas that the cyclone furnace burning produces gets into the flying dust preheater; Flying dust and secondary wind are heated; Flying dust after the high-temperature flue gas heating gets into cyclone furnace, reaches the fusing fly ash temperature rapidly, has shortened the melting time of flying dust in cyclone furnace; Improve the fusing fly ash arresting efficiency, reduced the consumption of fuel.
Specifically: wind and coal dust are mixed the back spray into cyclone furnace from a wind inlet of cyclone furnace burner, the technology that adopts strength to carry, the needed secondary wind of coal dust firing are carried flying dust and are got into the flying dust preheater from the working medium import; The high-temperature flue gas that the cyclone furnace burning produces is gone into the flying dust preheater from the hot gas approach of flying dust preheater; Secondary wind and flying dust are heated, behind the high-temperature flue gas process flying dust preheater cooling heat transferring, discharge from the cold flue gas outlet; Secondary wind after the heating and flying dust flow out from the sender property outlet of flying dust preheater; Get into cyclone furnace through secondary wind tangential entry tangential, secondary wind is rotation at a high speed in cyclone furnace, and flying dust is thrown to the wall of cyclone furnace under centrifugal action; The wall of high temperature makes the rapid fusion of flying dust, and the flying dust of fusion flows out with the form of the liquid slag slag tap mouth from the cyclone furnace bottom.
Beneficial effect:Consumer waste incineration is handled the flying dust that produces, and contains the dioxin of high concentration and a large amount of harmful substances such as heavy metal, and has high leaching rate, belongs to danger wastes; Existing fusing fly ash stove carries out fusing fly ash to be handled, and high to the auxiliary fuel quality requirements, Fuel Consumption is big, and operating cost is expensive, and the fusing fly ash retention efficiency is low.
The utility model is a kind of method of fusing fly ash; Be specially the method that adopts cyclone furnace and flying dust preheater to combine flying dust is carried out the fusion disposal; A wind inlet is arranged on the burner of cyclone furnace; The secondary wind tangential entry is arranged on the wall of cyclone furnace in wind inlet downstream, and the slag tap mouth is arranged on the bottom of the cyclone furnace in secondary wind tangential entry downstream, and cyclone furnace is cylindric; The hot gas approach of cyclone furnace exhanst gas outlet and flying dust preheater is connected, and the secondary wind tangential entry of the sender property outlet of flying dust preheater and cyclone furnace is connected.
The whirlwind fusion technology of the flying dust preheating that the utility model adopts mixes the back with wind and coal dust and sprays into cyclone furnace, the employing Pneumatic Conveying Technology from a wind inlet of cyclone furnace burner; The needed secondary wind of coal dust firing is carried flying dust and is got into the flying dust preheater from the working medium import, and the high-temperature flue gas that the cyclone furnace burning produces gets into the flying dust preheater, and secondary wind and flying dust are heated; Secondary wind after the heating and flying dust flow out from the sender property outlet of flying dust preheater; Get into cyclone furnace from the secondary wind tangential entry tangential in wind inlet downstream of cyclone furnace, the secondary wind air-flow of rotation entrainments the front end of cyclone furnace with high-temperature flue gas in the cyclone furnace at a high speed, has guaranteed that the front end of cyclone furnace can be kept sufficiently high temperature; Make coal dust be able to Fast Heating; Fire burns, secondary wind after the heating and flying dust add the temperature that can not reduce cyclone furnace, make cyclone furnace can keep the condition of high temperature; Reduce the consumption of coal dust; Not only can use the low-volatile coal dust of difficulty that catches fire, and can use thicker coal dust, thereby powder manufacturing apparatus is simplified and saving powder process power consumption; Secondary wind is at a high speed rotation in cyclone furnace, and flying dust is thrown to the wall of cyclone furnace under centrifugal action, and the wall of high temperature makes the rapid fusion of flying dust, and the flying dust of fusion flows out with the form of the liquid slag slag tap mouth from the cyclone furnace bottom.
The flying dust preheating technology that the utility model adopts, flying dust gets into cyclone furnace after the high-temperature flue gas heating, reach the fusing fly ash temperature rapidly, has shortened the melting time of flying dust in cyclone furnace, has significantly improved the fusing fly ash arresting efficiency.
Description of drawings
Fig. 1 is the apparatus structure sketch map of the utility model, 1, wind inlet 11 of cyclone furnace is wherein arranged, secondary wind tangential entry 12; Cyclone furnace exhanst gas outlet 13, slag tap mouth 14, flying dust preheater 2; Hot gas approach 21, cold flue gas outlet 22, working medium import 23; 24, wind A of sender property outlet, coal dust B, secondary wind C, flying dust D.
The another kind of structural representation of the device of Fig. 2 the utility model wherein has 1, wind inlet 11 of cyclone furnace, secondary wind tangential entry 12; Cyclone furnace exhanst gas outlet 13, slag tap mouth 14, flying dust preheater 2; Hot gas approach 21, cold flue gas outlet 22, working medium import 23; 24, wind A of sender property outlet, coal dust B, secondary wind C, flying dust D.
The specific embodiment
The whirlwind melting plant of the flying dust preheating of the utility model comprises cyclone furnace 1 and flying dust preheater 2; Wherein, Cyclone furnace 1 is cylindric; Cyclone furnace 1 comprises that wind inlet 11, secondary wind tangential entry 12, cyclone furnace exhanst gas outlet 13 and 14, wind inlets 11 of slag tap mouth are arranged on the front end of cyclone furnace 1, and secondary wind tangential entry 12 is arranged on the wall of cyclone furnace 1 in wind inlet 11 downstream; Slag tap mouth 14 is arranged on the bottom of the cyclone furnace 1 in secondary wind tangential entry 12 downstream, and cyclone furnace exhanst gas outlet 13 is positioned at the rear end of cyclone furnace 1; Flying dust preheater 2 comprises hot gas approach 21, cold flue gas outlet 22, working medium import 23 and sender property outlet 24; The hot gas approach 21 of cyclone furnace exhanst gas outlet 13 and flying dust preheater 2 is connected, and the sender property outlet 24 of flying dust preheater 2 and the secondary wind tangential entry 12 of cyclone furnace 1 are connected.
Wind A and coal dust B mix the back and spray into cyclone furnace 1 from a wind inlet 11 of cyclone furnace 1, adopt Pneumatic Conveying Technology, and secondary wind C carries flying dust D and gets into flying dust preheaters 2 from working medium import 23; The high-temperature flue gas that cyclone furnace 1 burning produces gets into flying dust preheater 2 from cyclone furnace exhanst gas outlet 13; Secondary wind C and flying dust D are heated, behind high-temperature flue gas process flying dust preheater 2 cooling heat transferrings, discharge from cold flue gas outlet 22; Secondary wind C and flying dust D after 2 heating of flying dust preheater flow out from sender property outlet 24; Get into cyclone furnace 1 from secondary wind tangential entry 12 tangentials, secondary wind C is rotation at a high speed in cyclone furnace 1, and flying dust D throws to the wall of cyclone furnace 1 under centrifugal action; The wall of high temperature makes the rapid fusion of flying dust D, and the flying dust of fusion flows out with the form of the liquid slag slag tap mouth 14 from the cyclone furnace bottom.

Claims (1)

1. the whirlwind melting plant of a flying dust preheating is characterized in that this device comprises cyclone furnace (1) and flying dust preheater (2); Wherein, Cyclone furnace (1) is cylindric; Cyclone furnace (1) comprises a wind inlet (11), secondary wind tangential entry (12), cyclone furnace exhanst gas outlet (13) and slag tap mouth (14); A wind inlet (11) is arranged on the front end of cyclone furnace (1); Secondary wind tangential entry (12) is arranged on the wall of cyclone furnace (1) in a wind inlet (11) downstream, and slag tap mouth (14) is arranged on the bottom of the cyclone furnace (1) in secondary wind tangential entry (12) downstream, and cyclone furnace exhanst gas outlet (13) is positioned at the rear end of cyclone furnace (1); Flying dust preheater (2) comprises hot gas approach (21), cold flue gas outlet (22), working medium import (23) and sender property outlet (24); The hot gas approach (21) of cyclone furnace exhanst gas outlet (13) and flying dust preheater (2) is connected, and the sender property outlet (24) of flying dust preheater (2) and the secondary wind tangential entry (12) of cyclone furnace (1) are connected.
CN 201220156146 2012-04-13 2012-04-13 Fly ash preheating cyclone fusion device Expired - Lifetime CN202630072U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102620299A (en) * 2012-04-13 2012-08-01 南京信业能源科技有限公司 Cyclone melting device and method for fly ash preheating

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102620299A (en) * 2012-04-13 2012-08-01 南京信业能源科技有限公司 Cyclone melting device and method for fly ash preheating

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Granted publication date: 20121226

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