CN202626043U - Calcination production line of industrial by-product gypsum - Google Patents
Calcination production line of industrial by-product gypsum Download PDFInfo
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- CN202626043U CN202626043U CN 201220310610 CN201220310610U CN202626043U CN 202626043 U CN202626043 U CN 202626043U CN 201220310610 CN201220310610 CN 201220310610 CN 201220310610 U CN201220310610 U CN 201220310610U CN 202626043 U CN202626043 U CN 202626043U
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Abstract
The utility model discloses a calcination production line of industrial by-product gypsum. The calcination production line comprises a charging mechanism, a metering mechanism, an inclined conveying belt, a dispersing mechanism, a drying pipeline, a gas-solid separating tower, a negative pressure fan, a spiral feeder, a horizontal rotary calcining kiln, a combustion furnace, a finished product conveying mechanism, a storage tower, a temperature detecting and displaying system and a programmable logic controller (PLC) control system which is used for coordinating motion of the mechanisms; the drying pipeline is vertically arranged, the lower portion of the drying pipeline is connected with a discharge outlet of the dispersing mechanism, the upper end of the drying pipeline is connected with an air inlet of the gas-solid separating tower through a pipeline, an air outlet of the gas-solid separating tower is connected with an air inlet of the negative pressure fan through a pipeline, a discharge outlet of the gas-solid separating tower is connected with a feed inlet of the spiral feeder, a discharge outlet of the spiral feeder is located in the horizontal rotary calcining kiln, the combustion furnace comprises a main combustion furnace and an auxiliary combustion furnace, and a plurality of U-shaped heat exchanging pipes are fixed in the horizontal rotary calcining kiln. The calcination production line of the industrial by-product gypsum is high in automation degree, stable in calcinated finished product quality and low in calcination energy consumption.
Description
Technical field
The utility model relates to the calciner of gypsum, especially a kind of calcining production line of industry by-product gypsum.
Background technology
In China, main industry by-product gypsum is desulfurated plaster and phosphogypsum, and China's contracts industry by-product gypsum reached 1.37 hundred million tons in 2010, but actual comprehensive utilization ratio is merely 40%, and the utilization ratio of the industry by-product gypsum of developed country is all more than 90%.The low major cause of China's industry by-product gypsum utilization ratio is that the gypsum calcination technology is immature at present; By-product gypsum can only be used for cement setting retarder; Application in materials for walls such as Thistle board, gypsum block is less; And quality product is uneven, and the backwardness of calcining technology has badly influenced the comprehensive utilization of industry by-product gypsum, the development of restriction building materials of gypsum industry.
The calciner of industry by-product gypsum mainly contains continuous frying pan, rotary kiln, fluidizing furnace, air stream drying, hammer dryer etc. at present; These calciners are on the basis of plaster of paris calcining production line, to transform; Equipment is not carried out appropriate design, in calcination process, can have following problem according to the characteristics of industry by-product gypsum:
1. because the fluctuation of the water ratio of by-product gypsum is big, and common calciner can't be realized timely ordering parameter, cause the final product quality after the calcining unstable;
2. do not take into full account afterheat utilization, production energy consumption is high;
3. automation degree of equipment is lower, and production efficiency is low, and the calcining cost of product is higher and quality fluctuation is big;
4. the dust in producing is handled, bigger to the environmental influence of periphery.
The utility model content
The technical problem that the utility model will solve provides a kind of calcining production line of industry by-product gypsum, and level of automation is high, and the final product quality after the calcining is stable, and the incinerating energy consumption is lower.
For achieving the above object, the technical scheme of the utility model is: a kind of calcining production line of industry by-product gypsum comprises feed mechanism, inclined conveyer belt, breaks up mechanism, horizontal revolving calcining kiln, roasting kiln, finished product conveyer structure, Multi-layer material-storing cabinet; It comprises that also metering mechanism, drying pipeline, at least one upper end have gas solid separation tower, negative-pressure air fan, feed screw that inlet mouth and air outlet, lower end have discharge port, the temperature detection indicating system, coordinates the PLC system of each mechanism action;
Described metering mechanism is arranged between feed mechanism and the inclined conveyer belt; The discharge end of feed mechanism connects the feed end of metering mechanism; The discharge end of metering mechanism connects the feed end of inclined conveyer belt, and the discharge end of inclined conveyer belt connects breaks up the opening for feed of mechanism;
Described drying pipeline vertically is provided with; The discharge port of mechanism is broken up in the middle and lower part of drying pipeline through pipe connection; The upper end of drying pipeline is through the inlet mouth of pipe connection gas solid separation tower; The air outlet of gas solid separation tower is through the inlet mouth of pipe connection negative-pressure air fan, and the discharge port of gas solid separation tower connects the opening for feed of feed screw, and the discharge port of feed screw is in the horizontal revolving calcining kiln;
Described roasting kiln comprises main burning furnace and secondary roasting kiln; Fixed interval has the heat transfer tube of many U-shapeds in the described horizontal revolving calcining kiln; The inlet end of every U-shaped heat transfer tube connects the air outlet of main burning furnace; The lower end of pipe connection drying pipeline is passed through in every U-shaped heat transfer tube outlet side, and the lower end of pipe connection drying pipeline is also passed through in the air outlet of secondary roasting kiln;
The discharge port of horizontal revolving calcining kiln connects the opening for feed of Multi-layer material-storing cabinet upper end through the finished product conveyer structure;
Described temperature detection indicating system comprises the flue-gas temperature transmitter that is arranged on the drying pipeline lower end, the gas material mixing temperature transmitter that is arranged on gas solid separation tower bottom, the exhaust gas temperature sensor that is arranged on gas solid separation tower air outlet; Be arranged on main burning furnace main furnace temperature transmitter, be arranged on secondary roasting kiln secondary furnace temperature transmitter, be arranged on the finished product TP of horizontal revolving calcining kiln discharge end, each transmitter connects image display through the PLC unit.
As preferably, described feed mechanism comprises storage hopper and the horizontal conveying belt that is arranged on the storage hopper bottom.
As improvement, be provided with tramp iron separator above the said inclined conveyer belt, can remove the ferrous contaminants in the gypsum raw material; Be provided with vibratory screening apparatus between the discharge end of said feed mechanism and the feed end of metering mechanism, can remove macrobead raw material and impurity, carry out fragmentation again, guarantee carrying out smoothly of later process.
As preferably, saidly break up the housing that mechanism comprises vertical setting, the upper end of housing is that opening for feed, lower end are discharge port, motor is broken up along vertically being provided with two in the middle part of housing, two output shafts of breaing up motor be arranged on the intravital tup of breaing up of shell and be connected.
As preferably; Described gas solid separation tower has two; The inlet mouth of first gas solid separation tower is through the upper end of pipe connection drying pipeline; The inlet mouth of the air outlet of first gas solid separation tower through second gas solid separation tower of pipe connection, the air outlet of second gas solid separation tower be through the inlet mouth of pipe connection negative-pressure air fan, and the discharge port of first gas solid separation tower lower end and the discharge port of second gas solid separation tower lower end all are connected the opening for feed of feed screw; Gas material mixing temperature transmitter is arranged on the bottom of first gas solid separation tower, and exhaust gas temperature sensor is arranged on the place, air outlet near second gas solid separation tower.
As preferably, the U-shaped heat transfer tube of fixed interval has ten six roots of sensation in the said horizontal revolving calcining kiln.
As preferably; Said horizontal revolving calcining kiln discharge port also is connected with discharge barrel; The finished product conveyer structure comprises spiral discharging machine, circulating logistics lift, and the discharge barrel bottom is provided with the opening for feed that discharge port connects spiral discharging machine, and the discharge port of spiral discharging machine connects the bottom of circulating logistics lift one side; The top of circulating logistics lift opposite side connects the opening for feed of Multi-layer material-storing cabinet upper end, and the finished product TP is arranged on the bottom of discharge barrel.
Further improvement, the air outlet of described negative-pressure air fan connects wet dust collector, and oven dry tail gas and the dust of calcining in the moisture can be held back through the pipe connection electrostatic precipitator in the moisture air outlet of described horizontal revolving calcining kiln, better protect environment.
The utility model is owing to coordinate each mechanism action through the PLC system, from the metering of charging, carry, break up, actions such as oven dry, gas solid separation, calcining, discharging all can move automatically, the level of automation height, production efficiency is higher; Through the temperature detection indicating system can each major control point of on-line monitoring temperature; In time adjust inlet amount, the intensity of combustion of adjustment roasting kiln guarantees to calcine flue gas and the temperature and the flow of drying flue gas; And can in time adjust the rotating speed of rotary calciner; Guarantee the temperature and humidity of rotary calciner discharge port discharge finished product, prevent that burning from appearring in product or calcining is not passed through, the final product quality of therefore producing is stable.
On the other hand; Because the lower end of the outlet side of every U-shaped heat transfer tube in the rotary calciner through the pipe connection drying pipeline, the waste heat in the calcining is introduced in the drying pipeline, and heat is fully used; Roasting kiln is divided into main burning furnace and secondary burnup stove again simultaneously; Can control burnup intensity more flexibly, both guarantee to calcine the temperature and the flow of flue gas and oven dry flue gas, improve energy-saving effect again greatly.
In addition; Closed design is adopted in the oven dry of system and calcining, connects wet dust collector in the air outlet of negative-pressure air fan simultaneously, passes through the pipe connection electrostatic precipitator in the moisture air outlet of horizontal revolving calcining kiln; Can effectively reduce dust row to atmosphere, environment is played better provide protection.
Description of drawings
Fig. 1 is the utility model structural representation.
Fig. 2 is the A-A broken section enlarged view of Fig. 1.
Embodiment
Below in conjunction with accompanying drawing and concrete embodiment the utility model is done further explain.
Fig. 1, shown in Figure 2; A kind of calcining production line of industry by-product gypsum; Comprise feed mechanism 1, metering mechanism 2, inclined conveyer belt 3, break up mechanism 4, drying pipeline 5, first gas solid separation tower 6, second gas solid separation tower 7, negative-pressure air fan 8, feed screw 9, horizontal revolving calcining kiln 10, roasting kiln 11, finished product conveyer structure 12, Multi-layer material-storing cabinet 13, temperature detection indicating system 14, the PLC system 15 of coordinating each mechanism action and wet dust collector 16 and electrostatic precipitator 17;
Described metering mechanism 2 is arranged between feed mechanism 1 and the inclined conveyer belt 3; Feed mechanism 1 comprises storage hopper 11 and the horizontal conveying belt 12 that is arranged on storage hopper 11 bottoms; The discharge end of horizontal conveying belt 12 connects the feed end of metering mechanism 2; The discharge end of metering mechanism 2 connects the feed end of inclined conveyer belt 3; The discharge end of inclined conveyer belt 3 connects breaks up the opening for feed of mechanism 4, is provided with tramp iron separator 31 above the inclined conveyer belt 3, also is provided with vibratory screening apparatus 21 between the discharge end of the horizontal conveying belt 12 of said feed mechanism 1 and the feed end of metering mechanism 2;
Saidly break up the housing 41 that mechanism 4 comprises vertical setting; The upper end of housing 41 is that opening for feed, lower end are discharge port; The middle part of housing 41 is broken up output shaft that 42,43, two in motor breaks up motor 42,43 and is arranged on the housing 41 interior tups of breaing up and is connected along vertically being provided with two;
The upper end of described first gas solid separation tower 6 and second gas solid separation tower 7 is equipped with inlet mouth 61,71 and air outlet 62,72, and the lower end of first gas solid separation tower 6 and second gas solid separation tower 7 is equipped with discharge port 63,73;
Described drying pipeline 5 vertically is provided with; The discharge port of mechanism 4 is broken up in the middle and lower part of drying pipeline 5 through pipe connection; The upper end of drying pipeline 5 is through the inlet mouth 61 of first gas solid separation tower 6 of pipe connection; The air outlet 72 of the air outlet 62 of first gas solid separation tower 6 through 71, the second gas solid separation towers 7 of inlet mouth of second gas solid separation tower 7 of pipe connection is through the inlet mouth of pipe connection negative-pressure air fan 8, and the air outlet of negative-pressure air fan 8 connects wet dust collector 16;
The discharge port 63 of first gas solid separation tower 6 lower ends and the discharge port 73 of second gas solid separation tower 7 lower end all are connected the opening for feed of feed screw 9, and the discharge port of feed screw 9 is in the horizontal revolving calcining kiln 10;
Described roasting kiln 11 comprises main burning furnace 111 and secondary roasting kiln 112; Fixed interval has the heat transfer tube 101 of ten six roots of sensation U-shapeds in the described horizontal revolving calcining kiln 10; The inlet end of every U-shaped heat transfer tube 101 connects the air outlet of main burning furnace 11; Each U-shaped heat transfer tube 101 outlet side is through the lower end of pipe connection drying pipeline 5, and the air outlet of secondary roasting kiln 112 is through the lower end of pipe connection drying pipeline 5;
Said horizontal revolving calcining kiln 10 discharge ports also can connect a discharge barrel 102; Finished product conveyer structure 12 comprises spiral discharging machine 121, circulating logistics lift 122; Discharge barrel 102 bottoms are provided with the opening for feed that discharge port connects spiral discharging machine 121; The discharge port of spiral discharging machine 121 connects the bottom of circulating logistics lift 122 1 sides, and the top of circulating logistics lift 122 opposite sides connects the opening for feed 131 of Multi-layer material-storing cabinet 13 upper ends;
The moisture air outlet of described horizontal revolving calcining kiln 10 connects electrostatic precipitator 17;
Described temperature detection indicating system 14 comprises the flue-gas temperature transmitter 141 that is arranged on drying pipeline 5 lower ends, the gas material mixing temperature transmitter 142 that is arranged on first gas solid separation tower 6 bottoms, the exhaust gas temperature sensor 143 that is arranged on second gas solid separation tower 7 air outlet 72; Be arranged on main burning furnace 111 main furnace temperature transmitter 144, be arranged on secondary roasting kiln 112 secondary furnace temperature transmitter 145, be arranged on the finished product TP 146 of discharge barrel 102 bottoms that horizontal revolving calcining kiln 10 discharge ports connect, each transmitter connects image display through the PLC unit.
The workflow of this calcining production line is following: put into industry by-product gypsum such as desulfurated plaster or phosphogypsum in the storage hopper 11 of feed mechanism 1; The horizontal conveying belt 12 of feed mechanism 1 is progressively delivered to gypsum raw material on the vibratory screening apparatus 21; Gypsum raw material is fallen in the metering mechanism 2 after screening; Metering mechanism 2 sends inclined conveyer belt 3 to according to the gypsum raw material of setting weight; Inclined conveyer belt 3 is delivered to this part gypsum raw material and is broken up mechanism 4 and break up; Inclined conveyer belt 3 tramp iron separator 31 in the feeding process can be removed the absorption of the iron contamination in the gypsum raw material; The high-temperature flue gas that the negative pressure that gypsum raw material after quilt is broken up provides because of negative-pressure air fan 8 is inhaled into drying pipeline 5 and the introducing of drying pipeline 5 lower ends carries out being dried after the heat exchange; Gypsum raw material by after the oven dry continues to be drawn onto first gas solid separation tower 6 and major part is deposited in first gas solid separation tower 6, and remaining sub-fraction gypsum raw material is drawn onto second gas solid separation tower 7 again and precipitates, and tail gas is drawn onto wet dust collector 16 from the air outlet 72 of second gas solid separation tower 7 through negative-pressure air fan 8 to carry out dedusting and then be discharged to the atmosphere;
First gas solid separation tower 6 and second opening for feed that gas solid separation tower 7 is sent into feed screw 9 to sedimentary gypsum raw material through the discharge port 63 and the discharge port 73 of lower end; Feed screw 9 is delivered to this part in the horizontal revolving calcining kiln 10 through the gypsum raw material of oven dry and is calcined; Finished product after the calcining is sent into Multi-layer material-storing cabinet 13 through spiral discharging machine 121 and circulating logistics lift 122 again and is cooled off, and the moisture that horizontal revolving calcining kiln 10 produces in calcination process is discharged in the atmosphere after electrostatic precipitator 17 dedustings again.
Below only be preferred embodiment of the utility model, the change that those skilled in the art does to be equal to by claim all falls into the protection domain of this case.
Claims (8)
1. the calcining production line of an industry by-product gypsum; Comprise feed mechanism, inclined conveyer belt, break up mechanism, horizontal revolving calcining kiln, roasting kiln, finished product conveyer structure; Multi-layer material-storing cabinet; It is characterized in that: comprise that also metering mechanism, drying pipeline, at least one upper end have gas solid separation tower, negative-pressure air fan, feed screw that inlet mouth and air outlet, lower end have discharge port, the temperature detection indicating system, coordinate the PLC system of each mechanism action;
Described metering mechanism is arranged between feed mechanism and the inclined conveyer belt; The discharge end of feed mechanism connects the feed end of metering mechanism; The discharge end of metering mechanism connects the feed end of inclined conveyer belt, and the discharge end of inclined conveyer belt connects breaks up the opening for feed of mechanism;
Described drying pipeline vertically is provided with; The discharge port of mechanism is broken up in the middle and lower part of drying pipeline through pipe connection; The upper end of drying pipeline is through the inlet mouth of pipe connection gas solid separation tower; The air outlet of gas solid separation tower is through the inlet mouth of pipe connection negative-pressure air fan, and the discharge port of gas solid separation tower connects the opening for feed of feed screw, and the discharge port of feed screw is in the horizontal revolving calcining kiln;
Described roasting kiln comprises main burning furnace and secondary roasting kiln; Fixed interval has the heat transfer tube of many U-shapeds in the described horizontal revolving calcining kiln; The inlet end of every U-shaped heat transfer tube connects the air outlet of main burning furnace; The lower end of pipe connection drying pipeline is passed through in every U-shaped heat transfer tube outlet side, and the lower end of pipe connection drying pipeline is also passed through in the air outlet of secondary roasting kiln;
The discharge port of horizontal revolving calcining kiln connects the opening for feed of Multi-layer material-storing cabinet upper end through the finished product conveyer structure;
Described temperature detection indicating system comprises the flue-gas temperature transmitter that is arranged on the drying pipeline lower end, the gas material mixing temperature transmitter that is arranged on gas solid separation tower bottom, the exhaust gas temperature sensor that is arranged on gas solid separation tower air outlet; Be arranged on main burning furnace main furnace temperature transmitter, be arranged on secondary roasting kiln secondary furnace temperature transmitter, be arranged on the finished product TP of horizontal revolving calcining kiln discharge end, each transmitter connects image display through the PLC unit.
2. the calcining production line of a kind of industry by-product gypsum according to claim 1 is characterized in that: described feed mechanism comprises storage hopper and the horizontal conveying belt that is arranged on the storage hopper bottom.
3. the calcining production line of a kind of industry by-product gypsum according to claim 1 is characterized in that: be provided with tramp iron separator above the said inclined conveyer belt; Be provided with vibratory screening apparatus between the discharge end of said feed mechanism and the feed end of metering mechanism.
4. the calcining production line of a kind of industry by-product gypsum according to claim 1; It is characterized in that: saidly break up the housing that mechanism comprises vertical setting; The upper end of housing is that opening for feed, lower end are discharge port; Motor is broken up along vertically being provided with two in the middle part of housing, two output shafts of breaing up motor be arranged on the intravital tup of breaing up of shell and be connected.
5. the calcining production line of a kind of industry by-product gypsum according to claim 1; It is characterized in that: described gas solid separation tower has two; The inlet mouth of first gas solid separation tower is through the upper end of pipe connection drying pipeline; The air outlet of first gas solid separation tower is through the inlet mouth of second gas solid separation tower of pipe connection; The air outlet of second gas solid separation tower is through the inlet mouth of pipe connection negative-pressure air fan; The discharge port of first gas solid separation tower lower end and the discharge port of second gas solid separation tower lower end all are connected the opening for feed of feed screw, and gas material mixing temperature transmitter is arranged on the bottom of first gas solid separation tower, and exhaust gas temperature sensor is arranged on the place, air outlet near second gas solid separation tower.
6. the calcining production line of a kind of industry by-product gypsum according to claim 1 is characterized in that: the U-shaped heat transfer tube of fixed interval has ten six roots of sensation in the said horizontal revolving calcining kiln.
7. the calcining production line of a kind of industry by-product gypsum according to claim 1; It is characterized in that: said horizontal revolving calcining kiln discharge port also is connected with discharge barrel; The finished product conveyer structure comprises spiral discharging machine, circulating logistics lift; The discharge barrel bottom is provided with the opening for feed that discharge port connects spiral discharging machine; The discharge port of spiral discharging machine connects the bottom of circulating logistics lift one side, and the top of circulating logistics lift opposite side connects the opening for feed of Multi-layer material-storing cabinet upper end, and the finished product TP is arranged on the bottom of discharge barrel.
8. according to the calcining production line of each described a kind of industry by-product gypsum of claim 1 to 7; It is characterized in that: the air outlet of described negative-pressure air fan connects wet dust collector, and the moisture air outlet of described horizontal revolving calcining kiln is through the pipe connection electrostatic precipitator.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220310610 CN202626043U (en) | 2012-06-29 | 2012-06-29 | Calcination production line of industrial by-product gypsum |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220310610 CN202626043U (en) | 2012-06-29 | 2012-06-29 | Calcination production line of industrial by-product gypsum |
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| CN202626043U true CN202626043U (en) | 2012-12-26 |
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| CN 201220310610 Withdrawn - After Issue CN202626043U (en) | 2012-06-29 | 2012-06-29 | Calcination production line of industrial by-product gypsum |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102701617A (en) * | 2012-06-29 | 2012-10-03 | 漳州正霸建材科技有限公司 | Calcination production line and calcination method for industrial by-product gypsum |
| CN105130230A (en) * | 2015-10-14 | 2015-12-09 | 马鞍山实达建材科技有限公司 | Translational titanium gypsum calcining method |
| CN105217984A (en) * | 2015-10-14 | 2016-01-06 | 马鞍山实达建材科技有限公司 | A kind of parallel-moving type titanium gypsum calciner |
| CN106380096A (en) * | 2016-08-25 | 2017-02-08 | 北新集团建材股份有限公司 | Gypsum powder calcination method and rotary kiln |
| CN109796142A (en) * | 2019-03-29 | 2019-05-24 | 郑州三迪建筑科技有限公司 | A kind of ardealite calciner |
-
2012
- 2012-06-29 CN CN 201220310610 patent/CN202626043U/en not_active Withdrawn - After Issue
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102701617A (en) * | 2012-06-29 | 2012-10-03 | 漳州正霸建材科技有限公司 | Calcination production line and calcination method for industrial by-product gypsum |
| CN105130230A (en) * | 2015-10-14 | 2015-12-09 | 马鞍山实达建材科技有限公司 | Translational titanium gypsum calcining method |
| CN105217984A (en) * | 2015-10-14 | 2016-01-06 | 马鞍山实达建材科技有限公司 | A kind of parallel-moving type titanium gypsum calciner |
| CN105217984B (en) * | 2015-10-14 | 2017-09-12 | 安徽科诺海绵城市生态技术有限公司 | A kind of parallel-moving type titanium gypsum calciner |
| CN106380096A (en) * | 2016-08-25 | 2017-02-08 | 北新集团建材股份有限公司 | Gypsum powder calcination method and rotary kiln |
| CN109796142A (en) * | 2019-03-29 | 2019-05-24 | 郑州三迪建筑科技有限公司 | A kind of ardealite calciner |
| CN109796142B (en) * | 2019-03-29 | 2021-06-29 | 郑州三迪建筑科技有限公司 | Phosphogypsum calcining equipment |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20121226 Effective date of abandoning: 20130515 |
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| RGAV | Abandon patent right to avoid regrant |