CN202606448U - Vehicle body cleaning device - Google Patents
Vehicle body cleaning device Download PDFInfo
- Publication number
- CN202606448U CN202606448U CN 201220200310 CN201220200310U CN202606448U CN 202606448 U CN202606448 U CN 202606448U CN 201220200310 CN201220200310 CN 201220200310 CN 201220200310 U CN201220200310 U CN 201220200310U CN 202606448 U CN202606448 U CN 202606448U
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- vehicle body
- rinse bath
- cleaning
- cleaning device
- ultrasonic wave
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Abstract
The utility model relates to the technical field of ultrasonic wave and chemical cleaning and discloses a vehicle body cleaning device. Based on the existing cleaning mechanism composed of a cleaning groove, an overflow groove and an injection pipeline, a plurality of ultrasonic wave vibrating plates are respectively arranged at the bottom and the periphery of the cleaning groove, a plurality of regularly arranged ultrasonic transducers are arranged on the ultrasonic wave vibrating plates, and the ultrasonic transducers are connected with an ultrasonic generator outside the cleaning groove. The vehicle body cleaning device disclosed by the utility model can completely and quickly perform degrease cleaning on white vehicle bodies; the ultrasonic transducers are installed according to the spacing among sound pressure amplitude nodes, and the sound pressure amplitude nodes add the vibration waves in a stagger manner to eliminate the problem of cleaning blind regions; the vehicle body cleaning device has an ideal degrease cleaning effect on the large-size white vehicle bodies, complex geometrical shapes, vehicle door cracks, floor cracks, deep holes and gaps; and compared with the traditional degrease cleaning technology, the vehicle body cleaning device can improve the efficiency more than twice and has better degrease cleaning effect.
Description
Technical field
The utility model relates to the ultrasonic chemical cleaning technique field of involving, and particularly relates to a kind of vehicle body cleaning device.
Background technology
Existing technology of cleaning white skin vehicle body is in the degreasing bath that cleans white skin vehicle body, to drop into degreasing agent; In the hot water more than 65 ℃, soak and bottom land filling pipeline hot water injection; Utilize the ability of deoiling of hot water and degreasing agent that grease on the white skin vehicle body is separated and float to the water surface; Drain the grease of part hot water and come-up from the overfall on degreasing bath top, reach the purpose of cleaning white skin vehicle body.Along with production capacity promotes, existing white skin vehicle body cleaning technique can not satisfy the demand that production capacity promotes, and show following shortcoming: (1) cleaning by degreasing processing time is long; For example the white skin vehicle body of pick up carries out the cleaning by degreasing beat by prior art and takes 4 minutes; If cleaning by degreasing is handled beat and is shortened, positions such as car door crack, floor crack, still residual have a more oil contamination; Residual greasy dirt is brought in the electrophoresis tank; Pollute electrophoresis tank, when causing the vehicle body electrophoresis, have vehicle body large tracts of land electrophoresis shrinkage cavity problem; (2) undesirable to the cleaning by degreasing effect in gaps such as car door crack, floor crack, it is residual to have a small amount of greasy dirt; (3) the cleaning by degreasing processing time is grown and causes energy consumption big, because in cleaning process, hot water constantly is filled into degreasing bath overfall interior and portion from it and discharges greasy dirt and hot water, and the waste loss of hot water is very big like this.
Also have in the prior art the technology of ultrasonic applications on the tiny relatively parts of cleaning, like the ultrasonic wave toothwash of present extensive use, ultrasonic wave is washed projects such as glasses.The structure of present industrial ultrasonic cleaning equipment is that supersonic generator is connected by cable with ultrasonic transducer; Ultrasonic transducer is fixed on the bottom or the side of rinse bath; The workpiece that is cleaned is suspended in the cleaning fluid, and its cleaning principle is: supersonic generator converts 50HZ alternating current commonly used to the supersonic frequency electric energy, is transferred to ultrasonic transducer; Convert high-frequency electrical energy to ultrasonic vibration by ultrasonic transducer again, be transmitted in the cleaning fluid workpiece is cleaned.Because the cavitation shock wave area coverage that ultrasonic transducer produces is limited, can only be applicable to the workpiece that size is less, for larger-size workpiece; Impacting intensity of wave is to successively decrease gradually in the center with the ultrasonic transducer, and ultrasonic transducer is fixed in the rinse bath motionlessly, then in rinse bath, forms stationary field; Promptly at sound pressure amplitudes node place, acoustic pressure is minimum, is lower than cavitation threshold; Lose cleaning performance, these zones form " cleaning blind area ", and workpiece cleaning is not exclusively thorough.
The utility model content
The technical problem that (one) will solve
The technical problem that the utility model will solve is how to realize quick, the thoroughly cleaning of white skin vehicle body, can not have " cleaning blind area ".
(2) technical scheme
In order to solve the problems of the technologies described above, the utility model provides a kind of vehicle body cleaning device, comprising: rinse bath, and its inner cleaning fluid of placing is used for vehicle body is cleaned; Overflow launder is connected with said rinse bath, enters overflow launder with the waste liquid with rinse bath top; The filling pipeline is arranged on the said rinse bath inwall, feeds hot water by the outside to bottom of rinse bath, to clean vehicle body; Be respectively arranged with a plurality of ultrasonic wave shake plates on said bottom of rinse bath and the inwall all around, ultrasonic wave shake plate is provided with a plurality of regularly arranged ultrasonic transducers, and ultrasonic transducer links to each other with the outside supersonic generator of said rinse bath.
Wherein, said ultrasonic wave shake plate is the casing that anticorrosive is made into, and a plurality of said ultrasonic transducers are installed in said ultrasonic wave shake intralamellar part at interval according to ultrasonic wave amplitude of vibration node.
Wherein, said ultrasonic wave shake plate is positioned at below the said rinse bath cleaning liquid inside face, and its plate face is over against being cleaned vehicle body.
Wherein, the casing that said ultrasonic wave shake plate is made for the 304# corrosion resistant plate, the casing surfaces externally and internally carries out hard chrome plating to be handled.
Wherein, said ultrasonic wave shakes plate and is cleaned the vehicle body spacing and is no more than 600mm.
Wherein, be respectively arranged with the shake board mounting stand on said bottom of rinse bath and the inwall all around, said ultrasonic wave shake plate is installed on the said shake board mounting stand.
Wherein, a side inwall of said rinse bath is provided with overfall, and said overfall is positioned at below the said rinse bath cleaning liquid inside face, and is connected with said overflow launder.
Wherein, a side upper inside wall of said rinse bath is provided with travel switch, is used to detect the state that vehicle body passes in and out said rinse bath that is cleaned, to control the duty of said filling pipeline, supersonic generator and ultrasonic transducer.
Wherein, Said rinse bath outer setting has storage rack, on the storage rack, places said supersonic generator and electric control box; Said electric control box connects said filling pipeline, supersonic generator and ultrasonic transducer and travel switch respectively, to control its duty.
Wherein, be provided with skid in the said rinse bath, place on the said skid and be cleaned vehicle body; Said skid connects the skid suspender, and said skid suspender connects electric block, is gone up and down to go up and down to drive skid by electric block control skid suspender.
(3) beneficial effect
The vehicle body cleaning device that technique scheme provided; On the wiper mechanism that existing rinse bath, overflow launder and filling pipeline are formed; A plurality of ultrasonic waves shake plates are installed on bottom of rinse bath and inwall all around, can reach white skin vehicle body comprehensively, fast defat cleans; On ultrasonic wave shake plate, according to the spacing of sound pressure amplitudes node ultrasonic transducer is installed, acoustic pressure amplitude of vibration node dislocation addition seismic wave can be eliminated " cleaning blind area " problem; To large-scale white skin vehicle body and complex geometry; The cleaning by degreasing in car door crack, floor crack, some deep holes, gap reaches very desirable effect; Contrast traditional cleaning by degreasing technology; Efficient can be enhanced about more than once, and the cleaning by degreasing effect is better, and reduces hot water causes the energy and water resource from the overfall discharge waste greatly.
Description of drawings
Fig. 1 is the front view of the vehicle body cleaning device of the utility model embodiment;
Fig. 2 is the vertical view of the vehicle body cleaning device of the utility model embodiment;
Fig. 3 be among Fig. 2 A-A to view;
Fig. 4 installs the structure of ultrasonic transducer sketch map on the ultrasonic wave shake plate in the vehicle body cleaning device of the utility model embodiment;
Fig. 5 is the side view of Fig. 4.
Wherein, 1: rinse bath, 2: overflow launder, 3: the filling pipeline; 4: skid suspender, 5: skid, 6: be cleaned vehicle body, 7: ultrasonic wave shake plate; 8: electric control box, 9: supersonic generator, 10: ultrasonic transducer, 11: the shake board mounting stand; 12: storage rack, 13: travel switch, 14: electric block.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is described in further detail.Following examples are used to explain the utility model, but are not used for limiting the scope of the utility model.
Fig. 1 is the front view of the vehicle body cleaning device of the utility model embodiment, and Fig. 2 is its vertical view, Fig. 3 be among Fig. 2 A-A to view.Referring to figs. 1 through Fig. 3, the vehicle body cleaning device of present embodiment has existing a part of structure, promptly comprises: rinse bath 1, and its inner cleaning fluid of placing is used for vehicle body is cleaned; Overflow launder 2 is connected with rinse bath 1, enters overflow launder 2 with the waste liquid with rinse bath 1 top; Filling pipeline 3 is arranged on rinse bath 1 inwall, feeds hot water by the outside to rinse bath 1 bottom, to clean vehicle body; One side inwall of rinse bath 1 is provided with overfall, and overfall is positioned at below the rinse bath 1 cleaning liquid inside face, and is connected with overflow launder 2, to enter in the overflow launder 2 through the waste water of overfall with rinse bath 1 top.On the basis of said structure; Present embodiment has further been set up the ultrasonic waves for cleaning module; Be specially and on rinse bath 1 bottom and inwall all around, be respectively arranged with a plurality of ultrasonic wave shake plates 7, ultrasonic wave shake plate 7 is provided with a plurality of regularly arranged ultrasonic transducers 10, and ultrasonic transducer 10 links to each other with rinse bath 1 outside supersonic generator 9; In rinse bath 1, to use ultrasonic wave that vehicle body is cleaned, to eliminate " cleaning blind area ".
In the present embodiment; The casing that ultrasonic wave shake plate 7 is made into for anticorrosive; A plurality of ultrasonic transducers 10 are installed in ultrasonic wave shake plate 7 inside at interval according to ultrasonic wave amplitude of vibration node, like Fig. 4 and shown in Figure 5, and acoustic pressure amplitude of vibration node dislocation addition seismic wave; Can the grease in car door crack, floor crack, some deep holes and gap be cleaned, eliminate " cleaning blind area ".The casing that ultrasonic wave shake plate 7 is made for the 304# corrosion resistant plate; The casing surfaces externally and internally carries out hard chrome plating to be handled; Can realize the corrosion-resisting function of 7 pairs of cleaning fluids of ultrasonic wave shake plate, can avoid cleaning fluid to get in the ultrasonic wave shake plate 7 again, corrode its inner ultrasonic transducer 10.Ultrasonic wave shake plate 7 is positioned at below the rinse bath 1 cleaning liquid inside face; Its plate face is over against being cleaned vehicle body 6; Ultrasonic wave shakes plate 7 and is cleaned vehicle body 6 spacings and is no more than 600mm, is cleaned on the vehicle body 6 to realize that the ultrasonic wave effect acts on most effectively, cleans vehicle body fast up hill and dale.Ultrasonic wave shake plate 7 can be installed in rinse bath 1 inside through the shake board mounting stand 11 that is provided with respectively on rinse bath 1 bottom and the inwall all around.
In order to realize the automation mechanized operation of present embodiment cleaning device; To practice thrift the vehicle body scavenging period; Improve cleaning efficiency; One side upper inside wall of rinse bath 1 is provided with travel switch 13, is used to detect the state that is cleaned vehicle body 6 turnover rinse baths 1, with the duty of control filling pipeline 3, supersonic generator 9 and ultrasonic transducer 10.Further; In rinse bath 1 outer setting storage rack 12 is arranged, on the storage rack 12, place supersonic generator 9 and electric control box 8; Electric control box 8 connects filling pipeline 3, supersonic generator 9 and ultrasonic transducer 10 and travel switch 13 respectively, to control its duty.
Also be provided with skid 5 in the rinse bath 1; Place on the skid 5 and be cleaned vehicle body 6, be cleaned vehicle body 6 and be placed on the skid 5, skid 5 connects skid suspender 4; Electric block 14 is controlled the skid 5 of slinging when skid suspenders 4 rise; Make to be cleaned vehicle body 6 and to be hung out the cleaning liquid level, when descending, skid 5 is put into rinse bath 1 bottom, make to be cleaned vehicle body 6 and to immerse and clean below the liquid levels.
When the vehicle body cleaning device of use present embodiment carries out the vehicle body cleaning; The course of work is described below: electric block 14 control skid suspenders 4 descend; With skid 5 be cleaned vehicle body 6 and put into below the cleaning liquid level of rinse bath 1, travel switch 13 detects and is cleaned vehicle body 6 and puts into cleaning fluid, opens filling pipeline 3 and adds hot-water flooding to rinse bath 1; 7 pairs of plates of ultrasonic wave shake are cleaned vehicle body 6 ultrasonic oscillation cleaning by degreasing; The greasy dirt that breaks away from floats to liquid level with the hot water of bottom land filling on rapidly, is discharged to overflow launder 2 together with the part cleaning fluid from overfall, and overflow launder 2 is walked the greasy dirt waste liquid through row of conduits.Being cleaned vehicle body 6 can be clean by cleaning by degreasing rapidly; Electric block 14 control skid suspenders 4 rise, skid 5 be cleaned vehicle body 6 and sling, travel switch 13 detects white skin vehicle body and rises; Ultrasonic waves for cleaning structure and hot water filling pipeline 3 quit work, and are cleaned vehicle body 6 and are moved to subsequent processing.Increase the installation ultrasonic cleaning agency at rinse bath 1 and clean vehicle body; Can promote more than one times the cleaning by degreasing efficient that is cleaned vehicle body 6; To crack, position, hole, inner cavity surface etc.; General conventional clean method is the position that is difficult to remove greasy dirt, uses ultrasonic degreasing to clean the above-mentioned position that is difficult to clean is reached good removing greasy dirt effect.And the hot water power consumption of the power consumption specific consumption of ultrasonic waves for cleaning reduces greatly, can also reduce the consumption of degreasing agent in the cleaning fluid, reduces the hot water emission, reduces the processing to sewage, energy-saving and emission-reduction.
Can find out by above embodiment; The utility model is through on the wiper mechanism of being formed at existing rinse bath, overflow launder and filling pipeline; A plurality of ultrasonic waves shake plates are installed on bottom of rinse bath and inwall all around, can reach white skin vehicle body comprehensively, fast defat cleans; On ultrasonic wave shake plate, according to the spacing of sound pressure amplitudes node ultrasonic transducer is installed, acoustic pressure amplitude of vibration node dislocation addition seismic wave can be eliminated " cleaning blind area " problem; To large-scale white skin vehicle body and complex geometry; The cleaning by degreasing in car door crack, floor crack, some deep holes, gap reaches very desirable effect; Contrast traditional cleaning by degreasing technology; Efficient can be enhanced about more than once, and the cleaning by degreasing effect is better, and reduces hot water causes the energy and water resource from the overfall discharge waste greatly.
The above only is the preferred implementation of the utility model; Should be understood that; For those skilled in the art; Under the prerequisite that does not break away from the utility model know-why, can also make some improvement and replacement, these improvement and replacement also should be regarded as the protection domain of the utility model.
Claims (10)
1. vehicle body cleaning device comprises: rinse bath (1), and its inner cleaning fluid of placing is used for vehicle body is cleaned; Overflow launder (2) is connected with said rinse bath (1), enters overflow launder (2) with the waste liquid with rinse bath (1) top; Filling pipeline (3) is arranged on said rinse bath (1) inwall, feeds hot water by the outside to rinse bath (1) bottom, to clean vehicle body; It is characterized in that; Be respectively arranged with a plurality of ultrasonic waves shake plates (7) on said rinse bath (1) bottom and the inwall all around; Ultrasonic wave shake plate (7) is provided with a plurality of regularly arranged ultrasonic transducers (10), and ultrasonic transducer (10) links to each other with the outside supersonic generator (9) of said rinse bath (1).
2. vehicle body cleaning device as claimed in claim 1; It is characterized in that; The casing that said ultrasonic wave shake plate (7) is made into for anticorrosive, a plurality of said ultrasonic transducers (10) are installed in said ultrasonic wave shake plate (7) inside at interval according to ultrasonic wave amplitude of vibration node.
3. vehicle body cleaning device as claimed in claim 1 is characterized in that, said ultrasonic wave shake plate (7) is positioned at below said rinse bath (1) the cleaning liquid inside face, and its plate face is over against being cleaned vehicle body.
4. vehicle body cleaning device as claimed in claim 2 is characterized in that, the casing that said ultrasonic wave shake plate (7) is made for the 304# corrosion resistant plate, casing surfaces externally and internally carry out hard chrome plating to be handled.
5. vehicle body cleaning device as claimed in claim 3 is characterized in that, said ultrasonic wave shakes plate (7) and is cleaned the vehicle body spacing and is no more than 600mm.
6. vehicle body cleaning device as claimed in claim 3 is characterized in that, is respectively arranged with shake board mounting stand (11) on said rinse bath (1) bottom and the inwall all around, and said ultrasonic wave shake plate (7) is installed on the said shake board mounting stand (11).
7. vehicle body cleaning device as claimed in claim 1 is characterized in that, a side inwall of said rinse bath (1) is provided with overfall, and said overfall is positioned at below said rinse bath (1) the cleaning liquid inside face, and is connected with said overflow launder (2).
8. vehicle body cleaning device as claimed in claim 1; It is characterized in that; One side upper inside wall of said rinse bath (1) is provided with travel switch (13); Be used for detection and be cleaned the state that vehicle body passes in and out said rinse bath (1), to control the duty of said filling pipeline (3), supersonic generator (9) and ultrasonic transducer (10).
9. vehicle body cleaning device as claimed in claim 8; It is characterized in that; Said rinse bath (1) outer setting has storage rack (12), on the storage rack (12), places said supersonic generator (9) and electric control box (8); Said electric control box (8) connects said filling pipeline (3), supersonic generator (9) and ultrasonic transducer (10) and travel switch (13) respectively, to control its duty.
10. vehicle body cleaning device as claimed in claim 1 is characterized in that, is provided with skid (5) in the said rinse bath (1), and said skid (5) is gone up to place and is cleaned vehicle body; Said skid (5) connects skid suspender (4), and said skid suspender (4) connects electric block (14), is gone up and down to go up and down to drive skid (5) by electric block (14) control skid suspender (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220200310 CN202606448U (en) | 2012-05-04 | 2012-05-04 | Vehicle body cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220200310 CN202606448U (en) | 2012-05-04 | 2012-05-04 | Vehicle body cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202606448U true CN202606448U (en) | 2012-12-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220200310 Expired - Fee Related CN202606448U (en) | 2012-05-04 | 2012-05-04 | Vehicle body cleaning device |
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| Country | Link |
|---|---|
| CN (1) | CN202606448U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104289469A (en) * | 2014-09-23 | 2015-01-21 | 株洲市兴民科技有限公司 | Ultrasonic cleaning method and device adopting water filling layers |
| CN111101347A (en) * | 2018-10-26 | 2020-05-05 | 无锡小天鹅电器有限公司 | Clothes treating apparatus |
-
2012
- 2012-05-04 CN CN 201220200310 patent/CN202606448U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104289469A (en) * | 2014-09-23 | 2015-01-21 | 株洲市兴民科技有限公司 | Ultrasonic cleaning method and device adopting water filling layers |
| CN111101347A (en) * | 2018-10-26 | 2020-05-05 | 无锡小天鹅电器有限公司 | Clothes treating apparatus |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121219 Termination date: 20170504 |