CN202603538U - Multifunctional fruit juice preparation system - Google Patents
Multifunctional fruit juice preparation system Download PDFInfo
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- CN202603538U CN202603538U CN 201220239480 CN201220239480U CN202603538U CN 202603538 U CN202603538 U CN 202603538U CN 201220239480 CN201220239480 CN 201220239480 CN 201220239480 U CN201220239480 U CN 201220239480U CN 202603538 U CN202603538 U CN 202603538U
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Abstract
The utility model provides a multifunctional fruit juice preparation system and relates to preparation equipment of a nonalcoholic beverage. The multifunctional fruit juice preparation system consists of flushing equipment, a pulping refining separation machine, a horizontal screw separation centrifugal machine, a disc centrifugal machine, a homogenizing machine, a sterilization machine and an aseptic filling machine in sequential connection, the system also comprises the homogenizing machine which is respectively connected with the horizontal screw separation centrifugal machine, the disc centrifugal machine and the sterilization machine, in addition, the system also comprises an enzymolysis device, a horizontal screw centrifugal machine, an ultrafiltration device and a low-temperature concentration device in sequential connection, the enzymolysis device is connected with the sterilization machine, the low-temperature concentration device is connected with the sterilization machine, and the low-temperature concentration device is connected with the sterilization machine. The multifunctional fruit juice preparation system has the advantages that the fresh extracted juice, clean juice, raw juice and concentrated juice can be integrated, and the nutrition of fruit can be maintained to the maximum degree on the premise of ensuring the safety and nature.
Description
Technical field
The utility model relates to the preparation equipment of non-alcoholic beverage.
Background technology
Current food demand is tending towards diversification and high-level development, and outstanding behaviours is emphasis dietetic nutrition, health care, safe, natural, and proposes the slogan of " meals back to nature ", and " pollution-free food " enjoys common people green grass or young crops to pay attention to.It is short that the popular feature of " yet pollution-free food " is a shelf time, wants to secure good health for a long time, " pollution-free food " of nutrition, just need carry out deep processing to it.For this reason, the fruit juice production line arises at the historic moment.
In recent years, the beverage industry development is swift and violent, and kinds such as soda, fruit drink, juice beverage, milk-contained drink, bottled drinking water, tea beverage are enriched constantly, and the feasible demand to Equipment Market of " general rise of prices of the stocks and other securities " on the output also is " bull market ".
External can and sealing device at a high speed, manyly develop with, high accuracy direction, present part filling production lines can use under demands of different such as vial and plastic containers (polyester bottles), soda and noncarbonated beverage products, hot filling and cold filling and environment.Carbon current acid beverage bottle placer filling speed is the highest to have reached 2000 jars/minute, nearly 165 of the filling valves of German H&K company bottle placer, and 144 of Sen corp., 178 in Krones company, the bottle placer diameter is greatly to 5 meters, below filling accuracy ± 0.5ml.
Therefore, the development trend of beverage production line is high-speed, high-quality, high accuracy, to large scale development.In order to adapt to the big production of beverage industry, to obtain the needs of optimum economic benefit, beverage equipment more and more trends towards maximizing.The many usefulness of equipment multifunction one adapt to the can of various liquid, multiple bottle type and seal.The hot filling of multiple beverages such as tea beverage, coffee beverage, soyabean milk beverage and fruit drink can be carried out, also the can of vial and polyester bottles can be carried out.Electromechanical integration is the most important trend of current beverage machine equipment development, and programmable controller is widely used in the control system of beverage machine equipment, and main equipment adopts computer control, and failure self-diagnosis has signal to show, has realized intellectuality.On-line measuring device and metering device are comprehensive, can detect parameters automatically, and metering accurately.The new high-tech product that collects mechanical, electrical, gas, light, magnetic and be one continues to bring out.The reliability of beverage packaging facilities and the harmony of baling line directly have influence on operating efficiency, production cost and the product quality of whole production line.
Summary of the invention
The utility model aim to provide a kind of while can prepare squeeze the juice, the multi-functional fruit juice preparation system of clear juice, magma and thickened pulp.
The described a kind of multi-functional fruit juice preparation system of the utility model is made up of the flushing device that links to each other successively, the refining seperator of making beating, crouch spiral shell separation centrifuges, disk plate centrifuge, homogenizer, sterilization machine and aseptic filler; This system also has a homogenizer to link to each other with spiral shell separation centrifuges for sleeping in, disk plate centrifuge, sterilization machine respectively; And this system also has the enzymolysis device that links to each other successively, crouch spiral shell separation centrifuges, ultrafiltration apparatus, low temperature enrichment facility, and described enzymolysis device, low temperature enrichment facility all link to each other with sterilization machine, and described low temperature enrichment facility links to each other with sterilization machine.
Preferably, described flushing device is by the washer that links to each other successively, and flotation device and spray machine are formed.
Perhaps preferably, the frequency of the refining seperator of described making beating is 65HZ.
Perhaps preferably, the rotating speed of described spiral shell separation centrifuges for sleeping in is 2500～2800r/min.
Perhaps preferably, described disk plate centrifuge rotating speed is 6700r/min.
Perhaps preferably, the frequency of described granulation refiner is 45HZ, and mesh is 8mm.
Perhaps preferably, described sterilization machine comprises ultrahigh-pressure sterilization machine and superhigh temperature sterilization machine.
Further preferably, described ultrahigh-pressure sterilization machine, sterilization pressure 300Mp, 3 minutes dwell times; Re-pasteurization pressure 600Mp, pressurize 7 minutes.
The utility model can collect that aquatic foods are squeezed the juice, clear juice, magma and thickened pulp are one, in the nutrition that guarantees can at utmost keep under safety, the natural prerequisite fruit.
Description of drawings
Fig. 1 is the flow chart of the utility model.
The specific embodiment
Embodiment one, the aquatic foods production line of squeezing the juice.
1), raw material: select for use and do not have to rot, no disease and pest, have no mechanical damage, do not have and go mouldy; Maturity is the fruit of the fresh feed more than eighty per cant; Vivid for guaranteeing its bright color and luster that presses kiwi-fruit juice, mouthfeel Feng Yu selects for use the Qin Mei of 30% Hayward and 70% to mix making beating and gets juice.
2), clean: with liquor natrii hypochloritis's flushing of 50PPM, float through flotation washer again and wash earlier, spray machine spray Cleaning for High Capacity.
3), making beating is refining: cleaned Kiwi berry is delivered to the refining seperator of making beating by elevator, pulls an oar and gets juice, and isolate pericarp, young, the pulp of fruit, makes the mass content of skin slag in pulp be lower than 0.05%.
4), the spiral shell that crouches separates: separate bulky grain pulp and skin slag with horizontal screw centrifuge, the control parameter is: inlet amount 3000～4000kg/ hour, the rotating speed of horizontal screw centrifuge was controlled at 2500～2800 rev/mins; Pulp mass content≤20% after the separation.
5), filter: the isolated fruit juice of spiral shell that crouches carries out centrifugal with disk plate centrifuge, centrifuge speed 6700r/min, further filtering bulky grain pulp and skin slag, it is for use to get filter liquor.
6), standardization.
A), raw material: the ripening degree of selection sixty percent, do not have and rot, no disease and pest, have no mechanical damage, do not have the Kiwi fresh fruit that goes mouldy, lose hair or feathers, clean, remove the peel.
B), produce pulp: the Kiwi berry after the peeling is produced 5mm left and right sides pulp with the making beating seperator of mesh 8mm at 45Hz.
C), the pulp that will produce adds mixing in the fruit juice that a raw material processes in 13%～15% ratio, measures its insoluble solid content, makes it not allow solid content to remain on 18%～20%.
D), measure soluble solid, the acidity of its fruit juice, with acidity to 0.58% ± 0.02% of pure water adjustment carambola juice, adjust the soluble solid juice 14.3 ± 0.2Brix of carambola juice with colourless apple fructose, keep its sugar-acid ratio 24.7.
7), ultrahigh-pressure sterilization: the carambola juice that allotment is good; In the ultrahigh-pressure sterilization machine, carry out ultrahigh-pressure sterilization; Sterilization pressure 300Mp, boost to 600Mp, pressurize 7 minutes after 3 minutes dwell times rapidly; Rapidly pressure release prolongs shelf life to 0Mp in order to improve bactericidal effect then, in the ultrahigh-pressure sterilization process, in fruit juice, adds 99.9% liquid CO in the ratio of 1:3
2Synergistic biocidal.
8), sterile filling: the carambola juice that sterilization is accomplished gets into aseptic filler by pump rapidly through pipe-line system and carries out can.
Embodiment two, turbid juice production line.
1, raw material: select for use as requested and do not have to rot, no disease and pest, have no mechanical damage, do not have the fresh fruit that goes mouldy and have suitable maturity.
2, clean: clean up the clorox cleaning of back with running water earth and spot that raw material is surperficial earlier, remain in the clorox debris on raw material surface then with pure water rinsing flush away with 50PPMd.
3, making beating, refining: the raw material fruit that cleans up gets into oppositely rolling roller crusher with driving chain, with raw material fruit attrition crushing.The raw material of attrition crushing really gets into the peeling beater, and skin is separated.Pulp after the peeling beater separates gets into and goes the seed beater to isolate seed.Finish the back and guarantee that skin slag content is lower than 0.05%.
4, spiral shell for sleeping in separates: separate bulky grain pulp and skin slag with horizontal screw centrifuge, the control parameter is: inlet amount 3000～4000kg/ hour, the rotating speed of horizontal screw centrifuge was controlled at 2500～2800 rev/mins; Pulp mass content≤20% after the separation.
5, filter: the isolated fruit juice of spiral shell that crouches filters with 200 order filter clothes, further filtering bulky grain pulp and skin slag, and it is for use to get filter liquor.
6, standardization:, make each item index reach requirement to the process that fruit juice is allocated.
7, homogeneous: the fruit juice that allotment is good passes through homogeneous, makes each item composition uniform and stable.
8, sterilization: allotment, the fruit juice that homogeneous is good carry out ultra high temperature sterilization, and sterilization temperature is 120 ℃, and sterilizing time is 15s.
9, can: the fruit juice that sterilization is accomplished gets into aseptic filler by pump rapidly through pipe-line system and carries out can.
Embodiment three, magma production line.
1, raw material: select for use according to production requirement and do not have to rot, no disease and pest, have no mechanical damage, do not have the fresh fruit that goes mouldy.For guaranteeing the color and luster and the mouthfeel of fruit juice, should select the fruit that is fit to maturity for use.
2, clean: the raw material fruit is washed the foreign material that adhere on the raw material fruit off through spray Cleaning for High Capacity, with liquor natrii hypochloritis's flushing of 50PPM, floats through flotation washer and washes again, spray machine spray Cleaning for High Capacity.
3, making beating, refining: cleaned fruit is delivered to the refining seperator of making beating by elevator, pulls an oar and gets juice, and isolate pericarp, young, the pulp of fruit, makes the mass content of skin slag in pulp be lower than 0.05%.
4, spiral shell for sleeping in separates: separate bulky grain pulp and skin slag with horizontal screw centrifuge, the control parameter is: inlet amount 3000～4000kg/ hour, the rotating speed of horizontal screw centrifuge was controlled at 2500～2800 rev/mins; Pulp mass content≤20% after the separation.
5, homogeneous: with high pressure homogenizer former pulp is carried out homogeneous, make pulp be in uniform and stable state.
6, sterilization: the pulp good to homogeneous carries out ultra high temperature short time sterilization, and sterilization temperature is 120 ℃, and sterilizing time is 15s.
7, sterile filling: pulp is sent to the aseptic filler fill head through pipeline, and fill head cavity temperature >=96 ℃ pour into fruit juice in the sterile bag (peripheral be steel drum).
Embodiment four, clear juice production line.
1, raw material: select for use according to production requirement and do not have to rot, no disease and pest, have no mechanical damage, do not have the fresh fruit that goes mouldy.For guaranteeing the color and luster and the mouthfeel of fruit juice, should select the fruit that is fit to maturity for use.
2, clean: the raw material fruit is washed the foreign material that adhere on the raw material fruit off through spray Cleaning for High Capacity, with liquor natrii hypochloritis's flushing of 50PPM, floats through flotation washer and washes again, spray machine spray Cleaning for High Capacity.
3, making beating, refining: cleaned fruit is delivered to the refining seperator of making beating by elevator, pulls an oar and gets juice, and isolate pericarp, young, the pulp of fruit, makes the mass content of skin slag in pulp be lower than 0.05%.
4, spiral shell for sleeping in separates: separate bulky grain pulp and skin slag with horizontal screw centrifuge, the control parameter is: inlet amount 3000～4000kg/ hour, the rotating speed of horizontal screw centrifuge was controlled at 2500～2800 rev/mins; Pulp mass content≤20% after the separation.
5, homogeneous: with high pressure homogenizer isolated fruit juice is carried out homogeneous, make each item composition uniform and stable.
6, sterilization: the fruit juice behind the homogeneous is carried out sterilization processing, and sterilization temperature is 120 ℃, and sterilizing time is 15s.
7, enzymolysis: the Normal juice to killing bacterium is carried out enzymolysis processing; Fruit juice is under amylase and pectase effect; The small-molecule substance (preventing that deposition or muddy from appearring in fruit juice) that makes starch and pectin in the fruit juice resolve into solubility, the concentration of enzyme, enzyme temperature and time are different because of raw material fruit matter.
8, spiral shell for sleeping in separates: the fruit juice that enzymolysis is crossed carries out initial gross separation through the spiral shell separation of crouching, and makes fruit juice help filtration.
9, ultrafiltration: it is 0.02 μ m that the fenestra of ultrafiltration apparatus reaches the footpath, removes water-insoluble and molecule in the kiwi-fruit juice through ultrafiltration and comprises bacterium greater than the material of 0.02 μ m or 0.1 μ m, and ultrafiltration is after pipeline is sent to evaporation concentration device.
10, low temperature concentrates: be concentrated into 65 ° of B rix through low temperature.
11, sterilization: carry out sterilization processing to concentrating good clear juice, sterilization temperature is 98 ℃, and sterilizing time is 30s.
12, sterile filling: pulp is sent to the aseptic filler fill head through pipeline, and fill head cavity temperature >=96 ℃ pour into fruit juice in the sterile bag (peripheral be steel drum).
Embodiment five, thickened pulp production line.
1, raw material: select for use and do not have to rot, no disease and pest, have no mechanical damage, do not have the fresh feed fruit that goes mouldy, be color and luster and the mouthfeel that guarantees its thickened pulp, should select the raw fruit of suitable maturity for use.
2, clean: the raw material fruit is washed the foreign material that adhere on the raw material fruit off earlier through spray Cleaning for High Capacity.With liquor natrii hypochloritis's flushing of 50PPM, float through flotation washer again and wash again, spray machine spray Cleaning for High Capacity.
3, making beating, refining: cleaned fruit is delivered to the refining seperator of making beating by elevator, pulls an oar and gets juice, and isolate pericarp, young, the pulp of fruit, makes the mass content of skin slag in pulp be lower than 0.05%.
4, spiral shell for sleeping in separates: separate bulky grain pulp and skin slag with horizontal screw centrifuge, the control parameter is: inlet amount 3000～4000kg/ hour, the rotating speed of horizontal screw centrifuge was controlled at 2500～2800 rev/mins; Pulp mass content≤20% after the separation.
5, homogeneous: with high pressure homogenizer isolated fruit juice is carried out homogeneous, make pulp reach all even stable status.
6, sterilization: the pulp good to homogeneous carries out ultra high temperature short time sterilization, and sterilization temperature is 120 ℃, and sterilizing time is 15s.
7, low temperature concentrates: former pulp is concentrated into 30 ° of Brix.
8, sterilization: carry out the pasteurize processing to concentrating good pulp, sterilization temperature is 98 ℃, and sterilizing time is 30s.
9, sterile filling: pulp is sent to the aseptic filler fill head through pipeline, and fill head cavity temperature >=96 ℃ pour into pulp in the sterile bag (peripheral be steel drum).
Claims (7)
1. a multi-functional fruit juice preparation system is characterized in that being made up of the flushing device that links to each other successively, the refining seperator of making beating, the first spiral shell separation centrifuges for sleeping in, disk plate centrifuge, homogenizer, sterilization machine and aseptic filler; Wherein homogenizer also links to each other with the described first spiral shell separation centrifuges for sleeping in; And this system also has enzymolysis device, the second spiral shell separation centrifuges for sleeping in, ultrafiltration apparatus, the low temperature enrichment facility that links to each other successively, and described enzymolysis device, low temperature enrichment facility all link to each other with sterilization machine.
2. the system of claim 1 is characterized in that described flushing device by the washer that links to each other successively, and flotation device and spray machine are formed.
3. the system of claim 1 is characterized in that the frequency of the refining seperator of described making beating is 65HZ.
4. the system of claim 1 is characterized in that the rotating speed of the described first and second spiral shell separation centrifuges for sleeping in is 2500～2800r/min.
5. the system of claim 1 is characterized in that described disk plate centrifuge rotating speed is 6700r/min.
6. the system of claim 1 is characterized in that described sterilization machine comprises ultrahigh-pressure sterilization machine and superhigh temperature sterilization machine.
7. the system of claim 1 is characterized in that described sterilization machine is the ultrahigh-pressure sterilization machine, sterilization pressure 300Mp, 3 minutes dwell times; Re-pasteurization pressure 600Mp, pressurize 7 minutes.
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| CN 201220239480 CN202603538U (en) | 2012-05-25 | 2012-05-25 | Multifunctional fruit juice preparation system |
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| CN 201220239480 CN202603538U (en) | 2012-05-25 | 2012-05-25 | Multifunctional fruit juice preparation system |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104388287A (en) * | 2014-10-30 | 2015-03-04 | 江南大学 | Method for centrifugal production of yellow wine employing horizontal screw-disk combination |
| CN106473160A (en) * | 2016-10-11 | 2017-03-08 | 新疆慧华沙棘生物科技有限公司 | Sea buckthorn juice preparation facilitiess |
| CN106721746A (en) * | 2015-11-24 | 2017-05-31 | 宜兴恒盛农业发展有限公司 | A kind of cranberry juice production system |
| CN106721877A (en) * | 2015-11-24 | 2017-05-31 | 宜兴恒盛农业发展有限公司 | Concentrating sterilizing bulking system in a kind of cranberry juice production |
| CN106721686A (en) * | 2015-11-24 | 2017-05-31 | 宜兴恒盛农业发展有限公司 | NFC fruit drink production systems |
| CN107960577A (en) * | 2017-11-21 | 2018-04-27 | 北京美宝高科技有限责任公司 | The production method and equipment of a kind of cactus juice |
| CN108013298A (en) * | 2017-12-29 | 2018-05-11 | 贵州山王果健康实业有限公司 | A kind of Rosa roxburghi Juice production equipment |
| CN111096403A (en) * | 2019-12-26 | 2020-05-05 | 新疆冠农果茸股份有限公司 | Preparation method of nutritional type compound lactobacillus fermented tomato juice |
-
2012
- 2012-05-25 CN CN 201220239480 patent/CN202603538U/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104388287A (en) * | 2014-10-30 | 2015-03-04 | 江南大学 | Method for centrifugal production of yellow wine employing horizontal screw-disk combination |
| CN106721746A (en) * | 2015-11-24 | 2017-05-31 | 宜兴恒盛农业发展有限公司 | A kind of cranberry juice production system |
| CN106721877A (en) * | 2015-11-24 | 2017-05-31 | 宜兴恒盛农业发展有限公司 | Concentrating sterilizing bulking system in a kind of cranberry juice production |
| CN106721686A (en) * | 2015-11-24 | 2017-05-31 | 宜兴恒盛农业发展有限公司 | NFC fruit drink production systems |
| CN106473160A (en) * | 2016-10-11 | 2017-03-08 | 新疆慧华沙棘生物科技有限公司 | Sea buckthorn juice preparation facilitiess |
| CN106473160B (en) * | 2016-10-11 | 2018-10-23 | 新疆慧华沙棘生物科技有限公司 | Sea buckthorn juice preparation facilities |
| CN107960577A (en) * | 2017-11-21 | 2018-04-27 | 北京美宝高科技有限责任公司 | The production method and equipment of a kind of cactus juice |
| CN107960577B (en) * | 2017-11-21 | 2021-09-10 | 北京美宝高科技有限责任公司 | Method and equipment for preparing cactus juice |
| CN108013298A (en) * | 2017-12-29 | 2018-05-11 | 贵州山王果健康实业有限公司 | A kind of Rosa roxburghi Juice production equipment |
| CN111096403A (en) * | 2019-12-26 | 2020-05-05 | 新疆冠农果茸股份有限公司 | Preparation method of nutritional type compound lactobacillus fermented tomato juice |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Multifunctional fruit juice preparation system Effective date of registration: 20170412 Granted publication date: 20121219 Pledgee: Xi'an investment and financing Company limited by guarantee Pledgor: Global Horticulture Limited Registration number: 2017610000023 |
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| CX01 | Expiry of patent term | ||
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Granted publication date: 20121219 |