CN202591807U - Energy-absorbing box subassembly welding machine - Google Patents
Energy-absorbing box subassembly welding machine Download PDFInfo
- Publication number
- CN202591807U CN202591807U CN 201220259346 CN201220259346U CN202591807U CN 202591807 U CN202591807 U CN 202591807U CN 201220259346 CN201220259346 CN 201220259346 CN 201220259346 U CN201220259346 U CN 201220259346U CN 202591807 U CN202591807 U CN 202591807U
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- energy
- absorbing box
- welding
- box sub
- welding gun
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Abstract
The utility model relates to an energy-absorbing box subassembly welding machine, which comprises a machine body, a welding gun arranged on the machine body, a lifting mechanism for driving the welding gun to lift, and a programmable controller for controlling the operation of the whole machine, wherein a section positioning plate, a front side positioning mechanism, a rotating disc and a power device for driving the rotating disc to operate are arranged on the machine body, and the lifting mechanism is connected with the welding gun through a sliding mechanism; and the front side positioning mechanism is arranged on the rotating disc, and the power device and the lifting mechanism are connected with the programmable controller through electric lines. According to the energy-absorbing box subassembly welding machine, the automatic rotating welding replaces handwork to move a wire winding support; the programmable controller replaces handwork to detect welding seams; and the welding operation can be easily carried out by ordinary workers through training, so that the labor cost is saved, the safety is high, the labor intensity is reduced, the production efficiency is improved, the capacity is enhanced 6 times, the quality is very stable, the quality problem of single-sided welding seam omission is avoided, and the welding quality is improved.
Description
Technical field
The utility model relates to a kind of welding equipment, what be specifically related to is a kind of energy-absorbing box sub-unit bonding machine.
Background technology
Welding between existing wire harness pipe and the energy-absorbing box is the circumferential weld welding, and tradition adopts manual welding to require very high to the welder: in welding, also will at the uniform velocity be difficult to accomplish by the circumferencial direction wire.Therefore, existing artificial to the inhomogeneous problems such as end point position, fracture of wire arcing point position is inconsistent, efficient is low, weldquality is poor, outward appearance is coarse, the monolateral weld seam of artificial leakage easily that exist of workpiece weld seam.
The utility model content
To the deficiency that exists on the prior art; The utility model purpose be to provide a kind of with machinery rotate automatically, the energy-absorbing box sub-unit bonding machine of welding and automatic inspection weld seam automatically, can easy manipulation practice thrift the recruitment cost, reduce labor intensity, enhance productivity.
To achieve these goals, the utility model is to realize through following technical scheme:
Energy-absorbing box sub-unit bonding machine; It is characterized in that; It comprises body, be arranged on the welding gun on the body and drive elevating mechanism that welding gun goes up and down and the Programmable Logic Controller of control entire machine operation, and said body is provided with the profile location-plate, the preceding side positioning mechanism that is used for fixing energy-absorbing box sub-unit workpiece to be welded that are used to place energy-absorbing box sub-unit workpiece to be welded, is used to rotate the rotating disc of energy-absorbing box sub-unit workpiece to be welded and the power set of driven rotary dish operation; Said elevating mechanism connects welding gun through slide mechanism, and said preceding side positioning mechanism is arranged on the rotating disc, and said power set all are connected through the electronics line with Programmable Logic Controller with elevating mechanism, are convenient to control its operation, reach the purpose of automatic control.
Above-mentioned energy-absorbing box sub-unit bonding machine; Wherein, Also be provided with on the said body and be used to stablize the activity orientation axle of energy-absorbing box sub-unit workpiece to be welded and the clamping cylinder that drives the operation of activity orientation axle; The catch bar of this clamping cylinder connects the activity orientation axle, and said clamping cylinder is connected through the electronics line with Programmable Logic Controller, through its operation of Controlled by Programmable Controller.
Above-mentioned energy-absorbing box sub-unit bonding machine, wherein, said slide mechanism comprises twin shaft heart line slideway and is arranged on the slide block on the twin shaft heart line slideway that said welding gun is installed on the slide block.
Above-mentioned energy-absorbing box sub-unit bonding machine, wherein, the servomotor that said power set adopt, the output shaft of this servomotor connects rotating disc.
Above-mentioned energy-absorbing box sub-unit bonding machine, wherein, what said elevating mechanism adopted is lift cylinder, easy to use.
The utility model replaces manual movement wire holder with automatic rotating welding; Replace the hand inspection weld seam with the PLC Programmable Logic Controller; Make the common laborer also can easily carry out welding operation through training; Practice thrift the recruitment cost, safe, reduce labor intensity, enhance productivity, its production capacity has promoted original 6 times, quality is very stable; Avoid the leak quality problems appearance of monolateral weld seam, improved welding quality.
Description of drawings
Specify the utility model below in conjunction with the accompanying drawing and the specific embodiment;
Fig. 1 is the structural representation of the utility model;
Fig. 2 is the fundamental diagram of the utility model.
Among the figure: 1, lift cylinder; 2, twin shaft heart line slideway; 3, welding gun; 4, activity orientation axle; 5, clamping cylinder; 6, servomotor; 7, profile location-plate; 8, preceding side positioning mechanism; 9, rotating disc, 10, body; 11, slide block.
The specific embodiment
For technological means, creation characteristic that the utility model is realized, reach purpose and be easy to understand understanding with effect, below in conjunction with the specific embodiment, further set forth the utility model.
Referring to Fig. 1 and Fig. 2; The energy-absorbing box sub-unit bonding machine of the utility model; What it adopted is carbon-dioxide arc welding, and it comprises: body 10, lift cylinder 1, twin shaft heart line slideway 2, welding gun 3, activity orientation axle 4, clamping cylinder 5, servomotor 6, profile location-plate 7 and preceding side positioning mechanism 8; Welding gun 3 is installed in body 10 upper parts and is driven the elevating mechanism that welding gun 3 goes up and down, what this elevating mechanism adopted is lift cylinder 1, and is connected with welding gun 3 through slide mechanism.The slide mechanism of present embodiment comprises twin shaft heart line slideway 2 and is arranged on the slide block 11 on the twin shaft heart line slideway 2; This twin shaft heart line slideway 2 is for having two slide rails that laterally arrange; Slide block 11 bottoms are installed on the slide rail; Said welding gun 3 is installed on the slide block 11, and these welding gun 3 positions are corresponding with energy-absorbing box sub-unit workpiece to be welded.
On the workbench of body 10, power set, profile location-plate 7, activity orientation axle 4, clamping cylinder 5 and rotating disc 9 are installed through mounting bracket; Profile location-plate 7 is arranged on the core of the workbench of body 10, and it is corresponding with welding gun 3, is used for placing treating energy-absorbing box sub-unit workpiece to be welded.Activity orientation axle 4 and rotating disc 9 are set respectively in the both sides of profile location-plate 7, and this rotating disc 9 connects power set, drives its rotation through power set.In the present embodiment; What power set adopted is servomotor 6, and the output shaft of this servomotor 6 connects the one side of rotating disc 9, and the another side of this rotating disc 9 is equipped with preceding side positioning mechanism 8; The locating shaft that side positioning mechanism 8 adopts before being somebody's turn to do is used for the location with workpiece to be welded.
In the present embodiment, activity orientation axle 4 connects the piston rod of clamping cylinder 5, drives moving of its activity orientation axle 4 through clamping cylinder 5, is used to stablize energy-absorbing box sub-unit workpiece to be welded, increases the precision of welding, and avoiding leak, the quality problems of monolateral weld seam occur.
It should be noted that; The entire machine of present embodiment is all moved through Controlled by Programmable Controller; The start button that starts the whole system operation is set on body, and this Programmable Logic Controller is the PLC Programmable Logic Controller, and its mode through electronics line or circuit connects servomotor 6, lift cylinder 1 and clamping cylinder 5; Be convenient to control its operation, make it reach the purpose of automatic control.
Fig. 2 is to shown in Figure 4 for another example, and present embodiment behind the side positioning mechanism 8, is pressed start button the workman is inserted in workpiece along profile location-plate 7 before in use, and this moment, the piston rod of clamping cylinder 5 ejected through activity orientation axle 4 Work-sheet pressing; Delay time after 1 second, lift cylinder 1 ejects welding gun is moved to the welding position, and the PLC Programmable Logic Controller welds for the welding enabling signal, and lift cylinder 1 was return and resetted after welding was accomplished; For next part workpiece is prepared.
In addition, this energy-absorbing box sub-unit bonding machine can be through part about switching the right part switch of left part and welding respectively.
In practical application; The utility model is easy to learn, makes the common laborer also can easily carry out welding operation through training, practices thrift the recruitment cost and imitates than high; And safe, reduce labor intensity, enhance productivity; Its production capacity has improved original 6 times, and has improved welding quality, and avoiding leak, the quality problems of monolateral weld seam occur.
The utility model is to replace the manual movement wire with the automatic rotating welding of servomotor, is to replace the hand inspection weld seam with the PLC Programmable Logic Controller, reduces labor intensity, enhances productivity and welding quality, is worthy of popularization.
More than show and described basic principle of the utility model and the advantage of principal character and the utility model.The technical staff of the industry should understand; The utility model is not restricted to the described embodiments; The principle of describing in the foregoing description and the specification that the utility model just is described; Under the prerequisite that does not break away from the utility model spirit and scope, the utility model also has various changes and modifications, and these variations and improvement all fall in the utility model scope that requires protection.The utility model requires protection domain to be defined by appending claims and equivalent thereof.
Claims (5)
1. energy-absorbing box sub-unit bonding machine; It is characterized in that; It comprises body, be arranged on the welding gun on the body and drive elevating mechanism that welding gun goes up and down and the Programmable Logic Controller of control entire machine operation, and said body is provided with the profile location-plate, the preceding side positioning mechanism that is used for fixing energy-absorbing box sub-unit workpiece to be welded that are used to place energy-absorbing box sub-unit workpiece to be welded, is used to rotate the rotating disc of energy-absorbing box sub-unit workpiece to be welded and the power set of driven rotary dish operation; Said elevating mechanism connects welding gun through slide mechanism, and said preceding side positioning mechanism is arranged on the rotating disc, and said power set all are connected through the electronics line with Programmable Logic Controller with elevating mechanism.
2. energy-absorbing box sub-unit bonding machine according to claim 1; It is characterized in that; Also be provided with on the said body and be used to stablize the activity orientation axle of energy-absorbing box sub-unit workpiece to be welded and the clamping cylinder that drives the operation of activity orientation axle; The catch bar of this clamping cylinder connects the activity orientation axle, and said clamping cylinder is connected through the electronics line with Programmable Logic Controller.
3. energy-absorbing box sub-unit bonding machine according to claim 1 and 2 is characterized in that, said slide mechanism comprises twin shaft heart line slideway and be arranged on the slide block on the twin shaft heart line slideway that said welding gun is installed on the slide block.
4. energy-absorbing box sub-unit bonding machine according to claim 1 is characterized in that, the servomotor that said power set adopt, and the output shaft of this servomotor connects rotating disc.
5. energy-absorbing box sub-unit bonding machine according to claim 1 is characterized in that, what said elevating mechanism adopted is lift cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220259346 CN202591807U (en) | 2012-06-04 | 2012-06-04 | Energy-absorbing box subassembly welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220259346 CN202591807U (en) | 2012-06-04 | 2012-06-04 | Energy-absorbing box subassembly welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202591807U true CN202591807U (en) | 2012-12-12 |
Family
ID=47309390
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220259346 Withdrawn - After Issue CN202591807U (en) | 2012-06-04 | 2012-06-04 | Energy-absorbing box subassembly welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202591807U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102689082A (en) * | 2012-06-04 | 2012-09-26 | 昆山市三众模具制造有限公司 | Welding machine for energy absorption box subassembly |
-
2012
- 2012-06-04 CN CN 201220259346 patent/CN202591807U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102689082A (en) * | 2012-06-04 | 2012-09-26 | 昆山市三众模具制造有限公司 | Welding machine for energy absorption box subassembly |
| CN102689082B (en) * | 2012-06-04 | 2015-05-13 | 昆山市三众模具制造有限公司 | Welding machine for energy absorption box subassembly |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: KUNSHAN SANZHONG AUTOMOBILE PARTS MANUFACTURING CO Free format text: FORMER NAME: KUNSHAN SANZHONG MOULD MACHINERY CO., LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 215310, Jiangsu City, Suzhou province Yushan Town, Kunshan hi tech Industrial Park mold zone Patentee after: KUNSHAN SANZHONG AUTO PARTS CO., LTD. Address before: 215310, Jiangsu City, Suzhou province Yushan Town, Kunshan hi tech Industrial Park mold zone Patentee before: Kunshan Sanzhong Mould Manufacturing Co., Ltd. |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20121212 Effective date of abandoning: 20150513 |
|
| RGAV | Abandon patent right to avoid regrant |