CN202185665U - Full-automatic surfacing machine - Google Patents
Full-automatic surfacing machine Download PDFInfo
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- CN202185665U CN202185665U CN2011203058415U CN201120305841U CN202185665U CN 202185665 U CN202185665 U CN 202185665U CN 2011203058415 U CN2011203058415 U CN 2011203058415U CN 201120305841 U CN201120305841 U CN 201120305841U CN 202185665 U CN202185665 U CN 202185665U
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Abstract
A full-automatic surfacing machine mainly solves the technical problems that one-time integral welding process for three sides of an annular structure can be performed on the same workpiece clamping device by an existing surfacing machine and the like. The full-automatic surfacing machine is technically characterized by comprising a three-directional moving support consisting of a moving frame (1) capable of moving horizontally, a horizontal support (7) capable of moving perpendicularly and a horizontal sliding support (9) capable of transversely and horizontally moving along the horizontal support (7). A welding torch support (10) is disposed on the horizontal sliding support (9), a welding torch (12) connected with a welder (13) is sleeved on a welding torch clamping device (11), and a shifter (17) is arranged at the corresponding position on the welding torch (12). The full-automatic surfacing machine can be used for welding a plurality of sides of a workpiece continuously at one step, production efficiency is improved greatly, and product technical properties can be improved greatly. The full-automatic surfacing machine is widely applicable to various welding processes for welding a plurality of sides of the workpiece.
Description
Technical field
The utility model relates to a kind of welder, particularly a kind of full-automatic build-up welding machine.
Background technology
The welding equipment that is adopted on the engineering now at narrow tube automatic overlaying welding for inner wall one deck Hardmetal materials; Mainly be to constitute by plasma spray welding gun, powder feed system, gas fine adjustment system, cooling system, plasma welding power supply and automatic control system; Utilize argon gas to be delivered to the welding torch electric arc place of plasma spray welding gun to cobalt chromium tungsten cemented carbide powder, fusing back built-up welding is to the narrow tube bore wall.Because the hard crisp characteristic of cobalt chromium tungsten Hardmetal materials; Cobalt chromium tungsten carbide electrode is sent into carried out built-up welding in the pore; Then at first need process powdery to cobalt chromium tungsten carbide alloy, and be delivered to welding torch electric arc place with argon gas, the device structure that matches with it is very complicated.In addition, because granulated cobalt chromium tungsten carbide alloy is loose at the seam organization of short time fusing and the formation of cooling back, the weldquality that directly melts not as welding rod is good.And require different processes just can adapt for different resurfacing welding material (welding wire, welding, solder flux); Just can reach desirable metallographic structure and mechanical strength; But existing built-up welding machine is controlled with simple switch, exist all that technological parameter can't accurately be set and can not disposable completion a plurality of problems such as welding.
Apply for " built-up welding machine " (number of patent application: CN200620047093.4 of utility model patent on October 25th, 2006 like the Baoshan Iron & Steel Co., Ltd in orchard, Fujin road, Baoshan District, Shanghai City; Open (bulletin) number: CN200963723, open (bulletin) day: on October 24th, 2007).It discloses a kind of built-up welding machine that is used to strengthen or repair roll shaft metalloid piece surface; Comprise frame, head, switching mechanism, walking mechanism, control appliance; Said control appliance is connected with head through the head control card, is connected with walking mechanism with switching mechanism through control circuit board, driver simultaneously, accurately rotates and moves to realize the collaborative of walking mechanism and switching mechanism; Head is two; One is the filament head, and one is band utmost point head, is installed in respectively on two guide rails of walking mechanism; Said control appliance adopts industrial computer, and frame is the cross beam type portal frame; It realizes multifunctional all through filament, two kinds of heads of the band utmost point are located on the same welding machine.And can be through adopting the computer precision programming to calculate and control, the collaborative of filament head and band utmost point head and switching mechanism accurately rotated and moves, and realizes filament arc of oscillation, boxing, horizontal position welding, the weldering of band polar ring, horizontal position welding.But it still can not be to three faces of ring body structurc technology of property completion integral solder once on same work holder.
Summary of the invention
For solving the problem that above-mentioned prior art exists, the purpose of the utility model provides a kind ofly can accomplish the welding of a plurality of of workpiece, the full-automatic build-up welding machine of performance and the production efficiency of can effectively developing skill continuously.
The utility model solves the technical scheme that its technical problem adopted: it comprises moves framework 1, horizontal stand 7, mobile frame base 19, support 20 and electrical control cabinet 24; Moving framework 1 is fixedly mounted on the mobile frame base 19; Moving frame base 19 is installed on the frame guide rail 21 of support 20; Support drive screw 22 is installed on support 20; Support drive screw 22 passes and moves the screw cover formation activity matching relationship of installing frame base 19 bottoms, and support drive screw 22 is connected with mobile framework drive motors 23; A side that moves framework 1 is equipped with vertical guide rail 4 and vertical drive screw rod 3; Vertical drive screw rod 3 is connected with vertical drive motor 2; Horizontal stand 7 is sleeved on the vertical guide rail 4 that moves framework 1; Be installed with the vertical threaded bore cover on the horizontal stand 7, vertical drive screw rod 3 passes the vertical threaded bore cover formation activity matching relationship on the horizontal stand 7; Horizontal stand 7 is provided with horizontal guide rail 8 and horizontal drive screw rod 6; Horizontal slip support 9 is sleeved on the horizontal guide rail 8; Be installed with horizontal screw cover on the horizontal slip support 9; Horizontal drive screw rod 6 passes horizontal screw cover formation activity matching relationship, and horizontal drive screw rod 6 is connected with horizontal drive motor 5; Horizontal slip support 9 is provided with welding gun support 10, and the outer end of welding gun support 10 is provided with welding gun holding device 11, and the welding gun 12 that is connected with welding machine 13 is sleeved on the welding gun holding device 11; Correspondence position at welding gun 12 is provided with positioner 17; Vertical drive motor 2, horizontal drive motor 5, mobile framework drive motors 23 are connected with electrical control cabinet 24 respectively with positioner 17.
The utility model also can be provided with the work holder 15 that matches with workpiece on the positioner rotating disk 16 of positioner 17.
The utility model also can be provided with the heater that is used for heated parts 18 that matches with workpiece in a side of horizontal stand 7; Heater 18 is corresponding with the upright position of positioner 17, and heater 18 is connected with electrical control cabinet 24 or is connected with the heater electrical control cabinet 25 of special use.Said vertical drive motor 2, horizontal drive motor 5 and mobile framework drive motors 23 adopt servomotors.
The said electrical control cabinet 24 of the utility model both can be common electrical control cabinet, also can adopt industrial computer; Also keyboard or operating touch-screen be can on industrial computer, connect, or keyboard and operating touch-screen connected simultaneously.
The beneficial effect of the utility model is: the utility model matches with positioner and forms one and control walking mechanism through the support can control three directions motions is set; And unify control by electrical control cabinet and can realize accurately rotating and moving; Realize the accurate location welding of welding machine, it can continuous disposable completion workpiece a plurality of welding, improved production efficiency widely; Because of can continuous disposable completion a plurality of welding, thereby can effectively improve the product technology performance.It is simple in structure, and welding technological properties is stable, and surfacing layer is fine and close, and the wearability of overlay cladding improves a lot.Owing to adopt the built-up welding of minor diameter endoporus, and the carbide alloy flux-cored wire sent among the welding torch electric arc, pipe minor diameter endoporus welding procedure is become simply, save the energy greatly, improve effect, the raising weldquality.In the various welding procedures that it can be widely used in welding a plurality of faces of workpiece.
Description of drawings
Fig. 1 is the structural representation of the utility model.
The explanation of accompanying drawing mark: 1-moves framework, 2-vertical drive motor, 3-vertical drive screw rod, 4-vertical guide rail, 5-horizontal drive motor; 6-horizontal drive screw rod, 7-horizontal stand, 8-horizontal guide rail, 9-horizontal slip support, 10-welding gun support; The 11-welding gun holding device, 12-welding gun, 13-welding machine, 14-workpiece, 15-work holder; 16-positioner rotating disk, the 17-positioner, the 18-heater, 19-moves frame base, the 20-support; The 21-frame guide rail, 22-support drive screw, 23-moves the framework drive motors, 24-electrical control cabinet, 25-heater electrical control cabinet.
The specific embodiment
Embodiment 1; As shown in Figure 1; The utility model comprises mobile framework 1, horizontal stand 7, moves frame base 19, support 20 and electrical control cabinet 24; Moving framework 1 is fixedly mounted on the mobile frame base 19; Move frame base 19 and be installed on the frame guide rail 21 of support 20, support drive screw 22 is installed on support 20, support drive screw 22 passes and moves the screw cover formation activity matching relationship of installing frame base 19 bottoms; Support drive screw 22 is connected with mobile framework drive motors 23, can need move horizontally distance through controlling mobile framework 1 accurately by the mobile framework drive motors that links to each other with electrical control cabinet 24 23 driving support drive screws 22; A side that moves framework 1 is equipped with vertical guide rail 4 and vertical drive screw rod 3; Vertical drive screw rod 3 is connected with vertical drive motor 2; Horizontal stand 7 is sleeved on the vertical guide rail 4 that moves framework 1; Be installed with the vertical threaded bore cover on the horizontal stand 7; Vertical drive screw rod 3 passes the vertical threaded bore cover formation activity matching relationship on the horizontal stand 7, can control horizontal stand 7 accurately along moving framework 1 vertical mobile required displacement through driven vertical drive screw rod 3 by the vertical drive motor that links to each other with electrical control cabinet 24 2; Horizontal stand 7 is provided with horizontal guide rail 8 and horizontal drive screw rod 6; Horizontal slip support 9 is sleeved on the horizontal guide rail 8; Be installed with horizontal screw cover on the horizontal slip support 9; Horizontal drive screw rod 6 passes horizontal screw cover formation activity matching relationship; Horizontal drive screw rod 6 is connected with horizontal drive motor 5, can move horizontally required displacement along horizontal stand 7 through controlling horizontal slip support 9 accurately by the horizontal drive motor that links to each other with electrical control cabinet 24 5 driving horizontal drive screw rods 6; Horizontal slip support 9 is provided with welding gun support 10, and the outer end of welding gun support 10 is provided with welding gun holding device 11, and the welding gun 12 that is connected with welding machine 13 is sleeved on the welding gun holding device 11; Correspondence position at welding gun 12 is provided with positioner 17, and positioner 17 is connected with electrical control cabinet 24.Said vertical drive motor 2, horizontal drive motor 5 and mobile framework drive motors 23 preferably adopt servomotor, to realize control accurately.
Thereby the utility model can conveniently be controlled the welding position of welding gun 12 through the support that can control three direction motions is set; But the travel(l)ing rest of three-dimensional motion matches with positioner 17 and forms a control walking mechanism; In the time need welding to the top of workpiece 14; Positioner rotating disk 16 is positioned at positioner 17 upper level positions, workpiece 14 is lain on the positioner rotating disk 16 of positioner 17, welding gun 12 is welded by horizontal slip support 9 driving levels back and forth; Driving positioner rotating disk 16 by positioner 17 simultaneously rotates; Can realize both synchronous through electrical control cabinet 24, thereby can carry out continuous welding, thereby accomplish the welding on cylindrical workpiece surface continuously round piece top.When needs weld cylindrical workpiece inwall or outer wall; Positioner rotating disk 16 is turned to a side upright position of positioner 17; Thereby the cylinder axis of workpiece 14 is in a horizontal position, the position of adjustment welding gun 12, control welding gun 12 is welded by horizontal slip support 9 driving levels back and forth; Driving positioner rotating disk 16 by positioner 17 simultaneously rotates; Can realize both synchronous through electrical control cabinet 24, thereby can carry out continuous welding, cylindrical workpiece inwall or outer wall welded thereby accomplish continuously to cylindrical workpiece inwall or outer wall.
Welding process both can have been welded upper surface earlier and welded inner and outer wall again, also can weld inwall earlier, weld upper surface again and weld outer wall at last, also with welding outer wall earlier, weld inwall again and weld upper surface at last.In a word, the utility model can be accomplished the welding job of each working face continuously on same work holder.
In sum; The utility model can be realized accurately rotating and moving through unified control by electrical control cabinet; Realize the accurate location welding of welding machine, it can continuous disposable completion workpiece a plurality of welding, improved production efficiency widely; Because of can continuous disposable completion a plurality of welding, thereby can effectively improve the product technology performance.Consult Fig. 1.
Claims (5)
1. full-automatic build-up welding machine; It comprises mobile framework (1), horizontal stand (7), moves frame base (19), support (20) and electrical control cabinet (24); It is characterized in that: move framework (1) and be fixedly mounted on the mobile frame base (19); Moving frame base (19) is installed on the frame guide rail (21) of support (20); Support drive screw (22) is installed on support (20), and support drive screw (22) passes the screw cover formation activity matching relationship of installing mobile frame base (19) bottom, and support drive screw (22) is connected with mobile framework drive motors (23); A side that moves framework (1) is equipped with vertical guide rail (4) and vertical drive screw rod (3); Vertical drive screw rod (3) is connected with vertical drive motor (2); Horizontal stand (7) is sleeved on the vertical guide rail (4) of mobile framework (1); Horizontal stand is installed with the vertical threaded bore cover on (7), and vertical drive screw rod (3) passes the vertical threaded bore cover formation activity matching relationship on the horizontal stand (7); Horizontal stand (7) is provided with horizontal guide rail (8) and horizontal drive screw rod (6); Horizontal slip support (9) is sleeved on the horizontal guide rail (8); Be installed with horizontal screw cover on the horizontal slip support (9); Horizontal drive screw rod (6) passes horizontal screw cover formation activity matching relationship, and horizontal drive screw rod (6) is connected with horizontal drive motor (5); Horizontal slip support (9) is provided with welding gun support (10), and the outer end of welding gun support (10) is provided with welding gun holding device (11), and the welding gun (12) that is connected with welding machine (13) is sleeved on the welding gun holding device (11); Correspondence position at welding gun (12) is provided with positioner (17); Vertical drive motor (2), horizontal drive motor (5), mobile framework drive motors (23) are connected with electrical control cabinet (24) respectively with positioner (17).
2. full-automatic build-up welding machine according to claim 1 is characterized in that: go up at the positioner rotating disk (16) of positioner (17) work holder (15) that matches with workpiece is set.
3. full-automatic build-up welding machine according to claim 1; It is characterized in that: the side at horizontal stand (7) is provided with the heater that is used for heated parts (18) that matches with workpiece; Heater (18) is corresponding with the upright position of positioner (17), and heater (18) is connected with electrical control cabinet (24) or is connected with the heater electrical control cabinet (25) of special use.
4. full-automatic build-up welding machine according to claim 1 is characterized in that: said vertical drive motor (2), horizontal drive motor (5) and mobile framework drive motors (23) adopt servomotor.
5. full-automatic build-up welding machine according to claim 1 is characterized in that: said electrical control cabinet (24) adopts industrial computer, on industrial computer, connects keyboard or operating touch-screen, or connects keyboard and operating touch-screen simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203058415U CN202185665U (en) | 2011-08-22 | 2011-08-22 | Full-automatic surfacing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203058415U CN202185665U (en) | 2011-08-22 | 2011-08-22 | Full-automatic surfacing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202185665U true CN202185665U (en) | 2012-04-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203058415U Expired - Fee Related CN202185665U (en) | 2011-08-22 | 2011-08-22 | Full-automatic surfacing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202185665U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102350565A (en) * | 2011-08-22 | 2012-02-15 | 湘潭大唐焊接材料有限公司 | Full-automatic build-up welding machine |
| CN104400188A (en) * | 2014-10-27 | 2015-03-11 | 南京理工大学泰州科技学院 | Three-dimensional automatic welding system and welding control method thereof |
| CN109530856A (en) * | 2018-10-11 | 2019-03-29 | 珠海五八科技有限公司 | A kind of built-up welder and its application method |
-
2011
- 2011-08-22 CN CN2011203058415U patent/CN202185665U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102350565A (en) * | 2011-08-22 | 2012-02-15 | 湘潭大唐焊接材料有限公司 | Full-automatic build-up welding machine |
| CN102350565B (en) * | 2011-08-22 | 2015-01-21 | 湘潭大唐焊接材料有限公司 | Full-automatic build-up welding machine |
| CN104400188A (en) * | 2014-10-27 | 2015-03-11 | 南京理工大学泰州科技学院 | Three-dimensional automatic welding system and welding control method thereof |
| CN109530856A (en) * | 2018-10-11 | 2019-03-29 | 珠海五八科技有限公司 | A kind of built-up welder and its application method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120411 Termination date: 20150822 |
|
| EXPY | Termination of patent right or utility model |