The utility model content
The technical problem that (one) will solve
The purpose of the utility model is to provide a kind of biomass power plant factory fuel induction system, can save little side and tie the after-treatment expense that makes generous bag into.
(2) technical scheme
In order to solve the problems of the technologies described above, the utility model provides a kind of biomass power plant factory fuel induction system, comprises two cover material loading systems, and the Your Majesty expects system and auxiliary feeding system; Big bag fuel is carried by Your Majesty's material system, and parcel fuel is carried by auxiliary feeding system.
Preferably, the said Your Majesty haul platform of expecting to unite is a reinforced concrete frame structure, is arranged in the fuel storing canopy.
Preferably, said auxiliary feeding system comprise that straw bag is put in order automatically, queuing and apparatus for feeding, high speed straw bag belt conveyer, plough tripper and rice husk feed station.
Preferably, said high speed straw bag belt conveyer is arranged in the auxiliary material loading trestle, the stock ground 0 meter face that said straw bag is put in order automatically, queuing and apparatus for feeding are arranged in the high speed straw bag conveyer inlet upper reaches.
Preferably, said straw bag is put in order automatically, queuing and apparatus for feeding comprise the material feeding platform, row collator, height collator, queue machine and adjustment spacing machine five parts.
Preferably, adopt the straw bag of two-way high speed straw bag belt conveyer to put in order automatically, the material feeding platform of queuing and apparatus for feeding so that they common use a hay grabbing machine or be convenient to take into account another belt conveyor arrange.
Preferably, the straw bag of two-way high speed straw bag belt conveyer is put in order automatically, queuing and apparatus for feeding and material feeding platform thereof arrange in maintenance and operation passage bilateral symmetry.
Preferably, the straw bag of two-way high speed straw bag belt conveyer is put in order automatically, the power supply of queuing and apparatus for feeding and material feeding platform thereof is supplied with respectively, and electric part and control system are independent separately.
(3) beneficial effect
The utility model adopts the Your Majesty to expect system and auxiliary feeding system; Auxiliary feeding system is little side's bag mechanization automatic conveying system in the factory; Mainly comprise adapt to that little side's pack mode directly stores, process route that transportation and direct mechanical dissolve stove and little side's straw bag are put queuing automatically in order and apparatus for feeding, system and equipment such as parcel fuel belt conveyor, plough glassware fast, save little side and tie the after-treatment expense that makes generous bag into.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is described in further detail.Following examples are used to explain the utility model, but are not the scopes of restriction the utility model.
As shown in Figure 1, the described biomass power plant of the utility model factory fuel induction system comprises two cover material loading systems, and the Your Majesty expects system and auxiliary feeding system; Big bag fuel is carried by Your Majesty's material system, and parcel fuel is carried by auxiliary feeding system.
Yellow stalk has maize straw, rice straw, wheat stalk, rice husk etc.
The collection of maize straw and wheat stalk adopts large-scale walking baling press directly to reach the big bag of standard in the field, and rice straw has part to break into big bag, and part breaks into parcel.The basic geometry of big bag and parcel is a cuboid.Because bundle rope position of packing and rib, the angle of quantity cuboid are very not regular, do not think that how much cuboid that kind are sharp-pointed yet.The packing physical dimension and the parcel substance of big parcel are following:
1) wraps 2400 * 1200 * 900mm greatly
2) parcel 360 * 460 * 1000mm
Single bag weight 15kg-20kg
3) rice husk by the rice process plants is fragmentary shape
Wherein big bag fuel by dedicated storage, transportation and in the material loading conveyor delivery, separate chartered plane through special use and separate and shift onto on the fire grate by screw(-type) feeder after broken.
Parcel fuel is transported to the auxiliary material factory in power plant by special use or universal transport vehicles; With the method for inclination lorry hopper the little fuel package square formation of whole loading is taken advantage of a situation to incline and slide on the level land; Then by manual work use grab hay grabbing machine one by one with its load onto that straw bag is put in order automatically, queuing and apparatus for feeding, the at random little straw bag that will pack into one by one of device put in order and the line up speed and the attitude that are requirement and sequence the belt conveyor that team gives downstream thus.Transport to big bag through belt conveyor and separate near the parcel blanking port top the chartered plane, push belt feeder by the plough glassware of conveyer horizontal segment, whole bag gets into the chartered plane below of having a bowel movement.
3.1 technical scheme
Have two cover material loading systems, the Your Majesty expects system and auxiliary feeding system.Main system haul platform is a reinforced concrete frame structure, is arranged in the fuel storing canopy; The material loading trestle is a reinforced concrete frame structure, is arranged between material loading trestle and the main building; Material loading steel platform is a full steel structure in the main building.
Auxiliary feeding system by high speed straw bag belt conveyer before straw bag put in order automatically, queuing and apparatus for feeding, high speed straw bag belt conveyer, plough tripper and rice husk feed station constitute.High speed straw bag conveyer is arranged in the auxiliary material loading trestle, the stock ground 0 meter face that straw bag is put in order automatically, queuing and apparatus for feeding are arranged in the high speed straw bag conveyer inlet upper reaches.Haulage vehicle car unloading operation ground is hardening of cement ground.Straw bag is put in order automatically, queuing and apparatus for feeding top is provided with simple rain-proof shelter.
The fuel delivery system process route
The parcel fuel transport of design for use special-purpose or general agricultural transtainer (built is widened to the left and right) parallel with axletree and adorn widely 3 meters with 1 meter length direction of parcel, build into square formation successively.Car adopts kick up backward self-unloading or manual work of railway carriage packet-by-packet to remove and unload to on-the-spot back.Manual work is packet-by-packet removed when unloading, and artificial throws at line-up device entrance side edge that straw bag is put in order automatically, queuing and apparatus for feeding inlet roller conveyor, or the square formation shape on the car is built in the appointed place, ground near the material feeding platform, is carried on the platform in order to hay grabbing machine again.Parcel fuel is transported to the auxiliary stock ground in power plant by can unload certainly special use or universal transport vehicles, and in the appointed place, with the method for inclination lorry hopper the little fuel package square formation of whole loading being taken advantage of a situation to incline slides on the level land.Be spread out in ground haystack on the ground parcel stacking and self-unloading of sign indicating number in the above-mentioned unloading, one by one it loaded onto that straw bag is put in order automatically, awards the material platform before queuing and the apparatus for feeding by hay grabbing machine.From accepting the material bag, straw bag is put in order automatically, the full automatic front and back parlor distance with regulation attitude, ordering of queuing and apparatus for feeding parcel belt conveyor conveying parcel fuel material bag fast downstream.Fast parcel fuel belt conveyor is for by a typical rubber conveyer that climbs by zero rice beginning, zero rice be provided with one section horizontal segment with rice husk feed station interface, this belt feeder is put in order with straw bag in origin or beginning automatically, queuing and apparatus for feeding are connected.Downstream quick parcel fuel belt conveyor is the constant speed belt feeder.
Process route is as shown in Figure 2.
System equipment
1) engineering is an example with 1 * 130t/h straw boiler; The auxiliary feeding system of one cover of corresponding 1 boiler is made up of two parallel quick belt feeder of parcel fuel and auxiliary devices, and above-mentioned belt feeder and straw bag thereof are put in order automatically, queuing and apparatus for feeding overlap identical autonomous system by two and form.
2) straw bag of two-way belt feeder put in order automatically, the material feeding platform of queuing and apparatus for feeding by be convenient to they common use a hay grabbing machine or be convenient to take into account another belt conveyor arrange.
3) straw bag of two-way belt feeder is put in order automatically, queuing and apparatus for feeding and material feeding platform thereof arrange in their maintenance and operation passage bilateral symmetry.
4) straw bag of two-way belt feeder is put in order automatically, the power supply of queuing and apparatus for feeding and material feeding platform thereof supplies with respectively, and electric part and control system are independent separately.
Straw bag is put in order automatically, queuing and apparatus for feeding be by material feeding platform, row arrangement, highly arrangement, queuing and adjust five parts such as spacing and form.Structure is seen Fig. 3.
The material feeding platform
The material feeding platform is by wide 3 meters; Long 10 meters chain scraper conveyor or roller conveyor constitute; Its load-bearing is by per 3 meters long of arbitrary place, and 1.5 meters wide table tops bear at least that 30 material bags calculate and the moment impact load design when on traction, transportation and supporting construction, satisfying minimum intensity and rigidity requirement and tolerance and bearing scraper and unload.
The material feeding platform is accepted hay grabbing machine and is caught material and be surrounded by preface or the relatively poor material grasping bag of order, and the hay grabbing machine material of grabbing of will grab bucket is placed on earlier on the half of platform near hay grabbing machine, unclamp grab bucket and upward catching grab bucket; After picking up last layer; Reversing is left the edge of nearly hay grabbing machine one side of lower floor's straw bag until the grab bucket leading edge in the platform projector, falls grab bucket near platform the time; It is motionless to keep grab bucket; The straw bag of nearly hay grabbing machine one side of platform that the mode of advancing with hay grabbing machine will be put down is inwardly shifted onto on second half platform, puts down the straw bag in the hay grabbing machine grab bucket, makes this time catch the array that straw bag on the platform forms one deck ten row three row.This operation will begin after the stop motion of material feeding platform immediately, and accomplishes in before overline begins to move again about 1 minute.Each grabs hay grabbing machine the material that place and wraps on the platform by above requirement operation.Straw bag is put in order automatically, queuing and apparatus for feeding carry out next step conveying after should accomplishing on this basis again.But device is also considered to wrap the disposal ability under the local irregularity situation by the material that a variety of causes causes.
This device material feeding platform should be accepted above-mentioned operating type, and is firm in structure durable.The in heaps little side bag of the irregular arrangement that hay grabbing machine possibly ship, material feeding platform except that should be enough big, platform away from hay grabbing machine one side should be provided with intensity enough block facility, the back material bag in heaps that prevents to unload overflows or hay grabbing machine pushes away the platform that falls when wrapping forward.But the material bag that blocks facility reply motion is enough smooth, does not impact the material contracted affreightment is moving.
The material feeding platform is accomplished separating the 1 meter wide 3 meters long big square formation material bag of each row material bag from platform with the capable collator co-operating in downstream, sends into highly arrangement and queue machine with the attitude of full line.Therefore require the material bag on the material feeding platform wholely to move back and forth.Concrete control action is in the explanation of control section detailed sequence.Two kinds of schemes of a large platform that can have three synthetic large platforms of the chain-wales of controlling respectively and a cover to drive to this should be with definite after cost and the minimum optimization of running cost relatively.
The row collator
The task of row collator is to cooperate with the material feeding platform, co-operating accomplish with the 1 meter wide 3 meters long big square formation material bag of each row material bag from platform separately, and will wrap with parlor also front and back and separate the distance more than 0.7 meter, deliver to and highly put in order and queue machine.
Reality, the collator of structurally going is the start-up portion of the rod conveyer belt of highly arrangement and queue machine, and the drive different with velocity of downstream of oneself just arranged.The row collator is intermittent duty, after position sensor detects delegation's material and all sees this scope off, and the stall of row collator; Start material feeding platform main story simultaneously; A platform material bag that rises is moved forward, after previous row material bag shifts out platform driving scope, adopt the back bag to push away before bag mode with its shift onto two be rolled in the middle of; Stop to travel forward of platform and change motion backward into by limit switch, after making next line material guarantee for returns trip collator roller-way, stop transport.And by next line straw bag position signalling and the capable collator of platform stoppage in transit signal enabling, till straw bag is all seen off, the action before repeating.
Queue machine in up collator of frame for movement and downstream is seamless link, but the speed of row arrangement is lower than queue machine speed.When each bag shift out in the process of capable collator since before and after both sides' the speed difference two bags leave distance, this distance should be controlled at more than 0.7 meter, adopts the obstacle method of toppling over to regulate material for downstream and wraps the attitude height and create conditions.
The speed of queue machine left and right sides slideway also is different, be the power that the material bag turns to formation, but two parts slideway on the row collator can adopt constant speed, to simplify driving mechanism.
Highly put in order and queue machine
Be expert at downstream of collator of arrangement and queue machine highly, the two frame for movement is identical, drive each one, the method for operation is different, highly arrangement is to move continuously with queue machine.Be provided with one side in the direction of advance left side of queue machine and expect to protect the close smooth enclosure wall of minimum constructive height, rise near queue machine outlet somewhere, the latter half of enclosure wall is furnished with the proal belt feeder of vertical direction.Order gets into to such an extent that material bag queuing is to lean on two to intersect and make the material movement direction not only near the left side wallboard, because the speed of two roller-ways that a join left side is slow right fast, the material bag between two roller-way slits is rotated counterclockwise, thereby has changed the attitude of material bag.Should control two roller table speed differences just in time makes the material bag turn over 90 degree with the distance that the material bag walks to by wall.For not making the material bag that leans on the wall motion continue to rotate to undesirable direction, the belt team of metope bottom leans on the material bag of having put in order of wall motion to apply the power of motion forwards, and sees it off queue machine jointly with the roller-way driving force again.
Belt feeder is connected side with queue machine diameter of cylinder is bigger, and the most last roller of queue machine outlet should design is right after belt feeder cylinder top absolute altitude, so that the material bag is steadily tided over.Queue machine output material bag overlook center line should with the central lines of the Belt Length direction of belt feeder, occupy belt central authorities when making material wrap on the belt motion.
The spacing of two bags makes the terminal plough glassware operate as normal of belt feeder before and after being on the adjustment belt, the rotating-speed tracking belt feeder rotating speed of the master roller (perforation person) of queue machine, and form certain difference, make material wrap behind the belt feeder before and after about 1 meter of two bag distance.
The above only is the preferred implementation of the utility model; Should be understood that; For those skilled in the art; Under the prerequisite that does not break away from the utility model know-why, can also make some improvement and replacement, these improvement and replacement also should be regarded as the protection domain of the utility model.