CN202566163U - Continuous carding machine - Google Patents
Continuous carding machine Download PDFInfo
- Publication number
- CN202566163U CN202566163U CN 201220136063 CN201220136063U CN202566163U CN 202566163 U CN202566163 U CN 202566163U CN 201220136063 CN201220136063 CN 201220136063 CN 201220136063 U CN201220136063 U CN 201220136063U CN 202566163 U CN202566163 U CN 202566163U
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- frame
- carding machine
- pot
- carding
- reason bar
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Abstract
The utility model discloses a continuous carding machine, which comprises a frame, a carding pot, a heating device, a motor, a belt pulley, eccentric wheels and swing arms. A carding pot frame is fixedly connected to carding channel steel; the carding frame is connected with the carding pot through a lifting mechanism; the connecting channel steel is connected with the frame; the heating device is arranged between the carding pot frame and the connecting channel steel; the motor is connected with a transmission shaft through a belt; two ends of the transmission shaft are provided with the eccentric wheels with swing arms; the other ends of the swing arms are connected with the connecting channel steel; two ends of the connecting channel steel are fixedly connected with guide shafts which are positioned between support wheels and limit wheels; the support wheels are arranged on the frame; vertical bars led from the limit wheels downwards are provided with limit springs; the bottom side faces on two sides of the connecting channel steel are provided with buffer boards; and two sides of the buffer boards are provided with buffer springs. The utility model has the advantages that the limit springs are used for limiting the impact of vertical vibration of the carding pot to the frame, reducing noise and prolonging the service life of the carding machine; and the buffer springs can reduce the impact of horizontal reciprocation of the carding pot to the frame, increase the length of a groove of the carding machine while not increasing the load of the frame, and improve the carding effect.
Description
Technical field
The utility model relates to a kind of tea-processing equipment, is specifically related to a kind of continuous carding machine.
Background technology
At present, along with the develop rapidly of modern tea beverage industry, the competition of Tea Processing industry is more and more fierce also, improves the quality of products, reduces energy consumption, reduces cost, raises the efficiency the active demand that has become Tea Processing enterprise.Resonable link, the principal element of decision tea leaf quality is motion mode and heating temperature in resonable groove of tealeaves.Domestic existing reason bar equipment has limited the raising of tea carding process technology owing to many-sided reason.In the prior art; The fuselage length of carding machine is the subject matter that the restriction carding machine is increased work efficiency always, because from having the structure of carding machine now, reason bar pot is very big to the impact of frame; Carding machine length is generally about 150cm; The carding machine fuselage that has is littler, and reason bar groove needs to move back and forth at a high speed makes cell wall collide tealeaves, straightens crooked tealeaves.
What patent 201110002131 was announced is a kind of continuous de-enzyming carding machine, complete and manage bar and carry out synchronously, but and for solving the shock problem of reason bar pot frame and frame.
The utility model content
Be topic in order to solve the prior art carding machine because reason bar pot impacts frame, the utility model proposes a kind of continuous carding machine.
The technical scheme of the utility model is: a kind of continuous carding machine, comprise frame, reason bar pot, heater, motor and transmission device, and reason bar pot frame is fixedly connected on resonable the channel-section steel; Reason bar pot frame is connected through elevating mechanism with reason bar pot, connects channel-section steel and is connected with frame through bindiny mechanism, and the heater that is positioned under the reason bar pot is installed in frame through lowering or hoisting gear; Said transmission device is, rack-mounted motor is connected with rack-mounted power transmission shaft through belt, and the power transmission shaft two ends are equipped with the eccentric wheel that has swing arm; Wherein eccentric wheel departs from the distance that the distance in the center of circle is stretched out support wheel less than the axis of guide, the other end of swing arm be connected channel-section steel and connect, connect the relative frame of channel-section steel and do horizontal reciprocating movement; Said bindiny mechanism is, the two ends that connect channel-section steel are connected with the axis of guide, and the axis of guide is between support wheel and position-limited wheel; Said support wheel is installed on the frame; The montant that position-limited wheel is drawn downwards runs through the crossbeam of frame top, and montant is provided with limit spring, and the bottom surface that connects the channel-section steel two ends is provided with buffer board; The cross bar that buffer board is fixedly connected on the frame runs through; On the cross bar of limiting plate both sides, be provided with buffer spring, an end of buffer spring withstands on the frame, and the other end contacts with baffle plate.
Described continuous carding machine, said elevating mechanism can be regulated reason bar pot or heater and horizontal plane angulation, and its structure is cooperated by rectangular opening and hold-down nut and forms.
Described continuous carding machine, described reason bar pot realizes managing bar the bottom of a pan face and horizontal direction angulation α through regulating elevating mechanism, wherein 0 °≤α≤10 °.
Described continuous carding machine, said heater are heating wire, and heating wire is fixedly mounted on the electric heating guide frame, keep the electric heating guide frame parallel with reason bar pot through regulating elevating mechanism.
Described continuous carding machine, the material of said support wheel and position-limited wheel are cast iron or wear resistant nylon.
The montant end that described continuous carding machine, said position-limited wheel are drawn downwards is provided with external screw thread, and the end face that limit spring makes progress withstands on the housiung separator, and downward end face withstands on the nut of montant.
The beneficial effect of the utility model is:
1. the utility model is through changing the connected mode of reason bar pot and frame; Adopt the original axis of guide and frame the sliding type of sleeve to contact; Change into and adopt the roll mode of support wheel and position-limited wheel to contact; Make reason bar pot in the left and right sides reciprocating the time resistance reduce, increase work efficiency simultaneously, can using electricity wisely.
2. the connecting portion of the reason bar pot of the continuous carding machine of the utility model and motion frame is provided with limit spring, and the effect of limit spring is that restriction reason bar pot up-down vibration impacts to frame, reduces noise, prolongs the service life of carding machine simultaneously.
3. be provided with buffer spring between resonable pot of continuous carding machine of the utility model and the frame; Buffer spring can slow down manages the impact that moves back and forth about the bar pot frame; When not increasing the frame holding capacity, can increase the length of carding machine groove, improve reason bar effect.
Description of drawings
Fig. 1 is the left TV structure sketch map of continuous carding machine;
Fig. 2 is the right TV structure sketch map of continuous carding machine;
Fig. 3 is the structural representation of facing of continuous carding machine;
Fig. 4 is the plan structure sketch map of continuous carding machine;
Among the figure: 1 is frame, and 2 is motor, and 3 is driving wheel, and 4 is conveyer belt, and 5 for connecting channel-section steel; 6 is buffer board, and 7 are swing arm, and 8 is eccentric wheel, and 9 is driven pulley, and 10 is buffer spring; 11 is discharging opening, and 11-1 is the discharging opening baffle plate, and 12 are reason bar pot, and 13 are reason bar pot frame, and 14 is that heating wire 15 is the electric heating guide frame; 16 for supporting guide wheel, and 17 is the axis of guide, and 18 is spacing guide wheel, and 19 is limit spring, and 20 is rectangular opening.
The specific embodiment
Embodiment one: a kind of continuous carding machine, comprise frame, reason bar pot, heater, motor, belt pulley, eccentric wheel and swing arm, and reason bar pot is connected with reason bar pot frame through elevating mechanism; The wall at four turnings of reason bar pot frame is provided with vertical rectangular opening; Through regulating the position of reason bar pot hold-down nut in rectangular opening, can change the angle of reason bar pot and horizontal direction, reason bar pot frame use screw is fixed on and connects on the channel-section steel; Connect the channel-section steel two ends and be connected with the axis of guide; Two groups of axis of guides lay respectively at the two ends of frame, and the axis of guide wherein comprises that four support wheels are installed on the frame in every group between support wheel and position-limited wheel; The montant that four position-limited wheels are drawn downwards respectively runs through the crossbeam of frame top; Montant is provided with limit spring, and the end face that limit spring makes progress withstands on the housiung separator, and downward end face withstands on the nut of montant.Bottom side connecting the channel-section steel two ends respectively is provided with a buffer board, and buffer board is provided with aperture, and the cross bar that is fixed on the frame runs through aperture, and the cross bar of buffer board both sides is provided with two buffer springs, and buffer spring one end withstands on the frame, and the other end contacts with baffle plate.
Heater is a heating wire, and heating wire is installed on the electric heating guide frame below the resonable pot frame, and is parallel with the reason bar the bottom of a pan; Motor uses screw to be installed on the motor cabinet of middle and lower part of frame; Driving wheel on the motor is connected with driven pulley on the power transmission shaft through belt, and power transmission shaft is installed on the frame, and the two ends of power transmission shaft respectively are equipped with an eccentric wheel; A swing arm is installed on each eccentric wheel, and the other end of swing arm is with to be connected channel-section steel hinged.
Continuously the support wheel of carding machine and the material of position-limited wheel are cast iron, and wherein the position-limited wheel montant end of drawing downwards is provided with external screw thread, and the end face that limit spring makes progress withstands on the housiung separator, and downward end face withstands on the nut of montant.
0 ° of the bottom surface of the reason bar pot of described continuous carding machine and level side.
Working method: start, carding machine is started working continuously, and the motor driving wheel drives driven pulley; Eccentric wheel rotate to drive swing arm and does horizontal reciprocating movement, swing arm with is connected the channel-section steel connection, the reason bar pot on the connection channel-section steel begins to do horizontal reciprocating movement; The axis of guide moves back and forth between directive wheel and position-limited wheel simultaneously; In the process of a wherein end motion, the buffer board meeting extrusion spring that is provided with on it absorbs most of impulsive force on the connection channel-section steel; Otherwise the buffer spring work of buffer board opposite side makes the carding machine smooth working.
Embodiment two: do not repeat with embodiment one identical part; Different is; The support wheel of carding machine and the material of position-limited wheel are wear resistant nylon continuously; Wherein the position-limited wheel montant end of drawing downwards is provided with external screw thread, and the end face that limit spring makes progress withstands on the housiung separator, and downward end face withstands on the nut of montant.The bottom surface of the reason bar pot of carding machine and level side are 10 ° continuously.
Claims (6)
1. a continuous carding machine comprises frame, reason bar pot, heater, motor and transmission device, and reason bar pot frame is fixedly connected on resonable the channel-section steel; Reason bar pot frame is connected through elevating mechanism with reason bar pot, connects channel-section steel and is connected with frame through bindiny mechanism, and the heater that is positioned under the reason bar pot is installed in frame through lowering or hoisting gear; Said transmission device is, rack-mounted motor is connected with rack-mounted power transmission shaft through belt, and the power transmission shaft two ends are equipped with the eccentric wheel that has swing arm; Wherein eccentric wheel departs from the distance that the distance in the center of circle is stretched out support wheel less than the axis of guide, the other end of swing arm be connected channel-section steel and connect, connect the relative frame of channel-section steel and do horizontal reciprocating movement; It is characterized in that: said bindiny mechanism is, the two ends that connect channel-section steel are connected with the axis of guide, and the axis of guide is between support wheel and position-limited wheel; Said support wheel is installed on the frame; The montant that position-limited wheel is drawn downwards runs through the crossbeam of frame top, and montant is provided with limit spring, and the bottom surface that connects the channel-section steel two ends is provided with buffer board; The cross bar that buffer board is fixedly connected on the frame runs through; On the cross bar of limiting plate both sides, be provided with buffer spring, an end of buffer spring withstands on the frame, and the other end contacts with baffle plate.
2. continuous carding machine according to claim 1 is characterized in that: said elevating mechanism can be regulated reason bar pot or heater and horizontal plane angulation, and its structure is cooperated by rectangular opening and hold-down nut and forms.
3. continuous carding machine according to claim 1 and 2 is characterized in that: described reason bar pot realizes managing bar the bottom of a pan face and horizontal direction angulation α through regulating elevating mechanism, wherein 0 °≤α≤10 °.
4. according to claim 1 or 2 described continuous carding machines, it is characterized in that: said heater is a heating wire, and heating wire is fixedly mounted on the electric heating guide frame, keeps the electric heating guide frame parallel with reason bar pot through regulating elevating mechanism.
5. continuous carding machine according to claim 1 is characterized in that: the material of said support wheel and position-limited wheel is cast iron or wear resistant nylon.
6. continuous carding machine according to claim 1 is characterized in that: the montant end that said position-limited wheel is drawn downwards is provided with external screw thread, and the end face that limit spring makes progress withstands on the housiung separator, and downward end face withstands on the nut of montant.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220136063 CN202566163U (en) | 2012-03-31 | 2012-03-31 | Continuous carding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220136063 CN202566163U (en) | 2012-03-31 | 2012-03-31 | Continuous carding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202566163U true CN202566163U (en) | 2012-12-05 |
Family
ID=47235645
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220136063 Withdrawn - After Issue CN202566163U (en) | 2012-03-31 | 2012-03-31 | Continuous carding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202566163U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103416507A (en) * | 2013-08-09 | 2013-12-04 | 苏州市西山宏运材料用品厂 | Strip tidying machine |
| CN104472737A (en) * | 2014-11-27 | 2015-04-01 | 浙江工业大学 | Under-actuated multi-rod type intelligent tea leaf continuous-vibration shaping machine |
| CN110326678A (en) * | 2019-08-12 | 2019-10-15 | 南宁市创宇茶叶机械有限公司 | A kind of oscillating rod type automatic roll carding machine |
-
2012
- 2012-03-31 CN CN 201220136063 patent/CN202566163U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103416507A (en) * | 2013-08-09 | 2013-12-04 | 苏州市西山宏运材料用品厂 | Strip tidying machine |
| CN104472737A (en) * | 2014-11-27 | 2015-04-01 | 浙江工业大学 | Under-actuated multi-rod type intelligent tea leaf continuous-vibration shaping machine |
| CN104472737B (en) * | 2014-11-27 | 2018-03-06 | 浙江工业大学 | Drive lacking multi-rod intellectuality tealeaves continuous shaking carding machine |
| CN110326678A (en) * | 2019-08-12 | 2019-10-15 | 南宁市创宇茶叶机械有限公司 | A kind of oscillating rod type automatic roll carding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20121205 Effective date of abandoning: 20130508 |
|
| RGAV | Abandon patent right to avoid regrant |