CN102613322B - Continuous carding machine - Google Patents

Continuous carding machine Download PDF

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Publication number
CN102613322B
CN102613322B CN 201210094992 CN201210094992A CN102613322B CN 102613322 B CN102613322 B CN 102613322B CN 201210094992 CN201210094992 CN 201210094992 CN 201210094992 A CN201210094992 A CN 201210094992A CN 102613322 B CN102613322 B CN 102613322B
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CN
China
Prior art keywords
frame
carding machine
carding
pot
section steel
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Expired - Fee Related
Application number
CN 201210094992
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Chinese (zh)
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CN102613322A (en
Inventor
刘广
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Xinyang Huayang Industry & Trade Co Ltd
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Xinyang Huayang Industry & Trade Co Ltd
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Priority to CN 201210094992 priority Critical patent/CN102613322B/en
Publication of CN102613322A publication Critical patent/CN102613322A/en
Application granted granted Critical
Publication of CN102613322B publication Critical patent/CN102613322B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention discloses a continuous carding machine, which comprises a frame, a carding pot, a heating device, a motor, a belt pulley, eccentric wheels and swing arms, wherein a carding pot rack is fixedly connected to carding channel steel; the frame of the carding machine and the carding pot are connected through a lifting mechanism; connecting channel steel is connected with the frame; the heating device is arranged between the carding pot rack and the connecting channel steel; the motor is connected with a transmission shaft through a belt; two ends of the transmission shaft are provided with the eccentric wheels with swing arms; the other ends of the swing arms are connected with the connecting channel steel; two ends of the connecting channel steel are fixedly connected with guide shafts; the guide shafts are positioned between support wheels and limit wheels; the support wheels are arranged on the frame; vertical rods downwards extending from the limit wheels are provided with limit springs; a buffer board is arranged on the bottom side face of two ends of the connecting channel steel; and buffer springs are arranged on two sides of the buffer board. The continuous carding machine has the advantages that: the limit springs are used for limiting the impact of vertical vibration of the carding pot to the frame, reducing noise and prolonging the service life of the carding machine; and the buffer springs can buffer the impact of horizontal reciprocation of the carding pot to the frame, the loading capacity of the frame is not increased, a carding machine slot can be lengthened, and a carding effect is improved.

Description

Continuous carding machine
Technical field
The present invention relates to a kind of tea-processing equipment, be specifically related to a kind of continuous carding machine.
Background technology
At present, along with the develop rapidly of modern tea beverage industry, the competition of Tea Processing industry is also more and more fierce, improves the quality of products, reduces energy consumption, reduces costs, raises the efficiency the active demand that has become Tea Processing enterprise.Resonable link, the principal element that determines tea leaf quality are motion mode and the heating temperatures in resonable groove of tealeaves.Domestic existing reason bar equipment has limited the raising of tea carding process technology due to many-sided reason.In prior art, the fuselage length of carding machine is the subject matter that the restriction carding machine is increased work efficiency always, because the structure from existing carding machine, reason bar pot is very large to the impact of frame, carding machine length is generally in the 150cm left and right, some carding machine fuselages are less, and reason bar groove needs reciprocating motion at a high speed to make cell wall collision tealeaves, and crooked tealeaves is straightend.
What patent 201110002131 was announced is a kind of continuous de-enzyming carding machine, complete and manage bar and synchronously carry out, but and for solving the shock problem of reason bar cooker racks and frame.
Summary of the invention
Be topic in order to solve the prior art carding machine because reason bar pot impacts frame, the present invention proposes a kind of continuous carding machine.
technical scheme of the present invention is: a kind of continuous carding machine, comprise frame, reason bar pot, heater, motor and transmission device, reason bar cooker racks is fixedly connected with on resonable channel-section steel, reason bar cooker racks be connected the bar pot and connect by elevating mechanism, connecting channel-section steel is connected with frame through bindiny mechanism, the heater that is positioned under reason bar pot is arranged on frame by lowering or hoisting gear, described transmission device is, rack-mounted motor by belt be connected power transmission shaft and connect, the power transmission shaft two ends are equipped with the eccentric wheel with swing arm, wherein the eccentric wheel distance that departs from the center of circle is stretched out the distance of support wheel less than the axis of guide, the other end of swing arm be connected channel-section steel and connect, connect the relative frame of channel-section steel and do horizontal reciprocating movement, described bindiny mechanism is, the two ends that connect channel-section steel are connected with the axis of guide, the axis of guide is between support wheel and position-limited wheel, described support wheel is arranged on frame, the montant that position-limited wheel is drawn downwards runs through the crossbeam of frame top, be provided with limit spring on montant, the bottom surface at connection channel-section steel two ends is provided with buffer board, the cross bar that buffer board is fixedly connected on frame runs through, be provided with buffer spring on the cross bar of limiting plate both sides, one end of buffer spring withstands on frame, the other end contacts with baffle plate.
Described continuous carding machine, described elevating mechanism can be regulated reason bar pot or heater and horizontal plane angulation, and its structure is by rectangular opening and hold-down nut mix proportion.
Described continuous carding machine, described reason bar pot realizes managing bar the bottom of a pan face and horizontal direction angulation α by regulating elevating mechanism, wherein 0 °≤α≤10 °.
Described continuous carding machine, described heater are heating wire, and heating wire is fixedly mounted on the electric heating guide frame, keep the electric heating guide frame parallel with reason bar pot by regulating elevating mechanism.
Described continuous carding machine, the material of described support wheel and position-limited wheel are cast iron or wear resistant nylon.
The montant end that described continuous carding machine, described position-limited wheel are drawn downwards is provided with external screw thread, and the end face that limit spring makes progress withstands on housiung separator, and downward end face withstands on the nut of montant.
The invention has the beneficial effects as follows:
1. the present invention manages the connected mode of bar pot and frame by change, adopt the original axis of guide and frame the sliding type of sleeve to contact, change into and adopt the roll mode of support wheel and position-limited wheel to contact, when making reason bar pot reciprocating in the left and right, resistance reduces, increase work efficiency simultaneously, can using electricity wisely.
2. the reason bar pot of continuous carding machine of the present invention and the connecting portion of movement frame, be provided with limit spring, and the effect of limit spring is that restriction reason bar pot up-down vibration impacts frame, and noise reduction extends service life of carding machine simultaneously.
3. be provided with buffer spring between resonable pot of continuous carding machine of the present invention and frame, buffer spring can slow down the left and right reciprocating motion of reason bar pot to the impact of frame, when not increasing the frame holding capacity, can increase the length of carding machine groove, improve reason bar effect.
Description of drawings
Fig. 1 is the left TV structure schematic diagram of continuous carding machine;
Fig. 2 is the right TV structure schematic diagram of continuous carding machine;
Fig. 3 is the structural representation of facing of continuous carding machine;
Fig. 4 is the plan structure schematic diagram of continuous carding machine;
In figure: 1 is frame, and 2 is motor, and 3 is driving wheel, and 4 is conveyer belt, 5 for connecting channel-section steel, and 6 is buffer board, and 7 are swing arm, and 8 is eccentric wheel, 9 is driven pulley, and 10 is buffer spring, and 11 is discharging opening, 11-1 is the discharging opening baffle plate, and 12 are reason bar pot, and 13 are reason bar cooker racks, 14 is that heating wire 15 is the electric heating guide frame, and 16 for supporting guide wheel, and 17 is the axis of guide, 18 is spacing guide wheel, and 19 is limit spring, and 20 is rectangular opening.
The specific embodiment
embodiment one: a kind of continuous carding machine, comprise frame, reason bar pot, heater, motor, belt pulley, eccentric wheel and swing arm, reason bar pot is by elevating mechanism and be connected the connection of bar cooker racks, the wall at four turnings of reason bar cooker racks is provided with vertical rectangular opening, manage the position of bar pot hold-down nut in rectangular opening by adjusting, can change the angle of reason bar pot and horizontal direction, reason bar cooker racks makes to be screwed in and connects on channel-section steel, connection channel-section steel two ends are connected with the axis of guide, two groups of axis of guides lay respectively at the two ends of frame, the axis of guide is between support wheel and position-limited wheel, wherein every group comprises that four support wheels are arranged on frame, the montant that four position-limited wheels are drawn downwards respectively runs through the crossbeam of frame top, be provided with limit spring on montant, the end face that limit spring makes progress withstands on housiung separator, downward end face withstands on the nut of montant.Respectively be provided with a buffer board at the bottom side that connects channel-section steel two ends, buffer board is provided with aperture, and the cross bar that is fixed on frame runs through aperture, and the cross bar of buffer board both sides is provided with two buffer springs, and buffer spring one end withstands on frame, and the other end contacts with baffle plate.
Heater is heating wire, on electric heating guide frame below resonable cooker racks of heating wire installation, parallel with the reason bar the bottom of a pan, motor uses screw to be arranged on the motor cabinet of middle and lower part of frame, the driven pulley that driving wheel on motor is connected with power transmission shaft by belt connects, and power transmission shaft is arranged on frame, and the two ends of power transmission shaft respectively are equipped with an eccentric wheel, a swing arm is installed on each eccentric wheel, and the other end of swing arm is with to be connected channel-section steel hinged.
The support wheel of continuous carding machine and the material of position-limited wheel are cast iron, and wherein the position-limited wheel montant end of drawing downwards is provided with external screw thread, and the end face that limit spring makes progress withstands on housiung separator, and downward end face withstands on the nut of montant.
0 ° of the bottom surface of the reason bar pot of described continuous carding machine and level side.
Working method: start, continuous carding machine is started working, the motor driving wheel drives driven pulley, eccentric wheel rotates the drive swing arm and does horizontal reciprocating movement, swing arm be connected channel-section steel and connect, the reason bar pot that connects on channel-section steel begins to do horizontal reciprocating movement, the axis of guide moves back and forth between directive wheel and position-limited wheel simultaneously, on connecting channel-section steel wherein in the process of an end motion, the buffer board meeting extrusion spring that arranges on it, absorb most of impulsive force, otherwise the buffer spring work of buffer board opposite side makes the carding machine smooth working.
Embodiment two: the part identical with embodiment one do not repeat, different is, the support wheel of continuous carding machine and the material of position-limited wheel are wear resistant nylon, wherein the position-limited wheel montant end of drawing downwards is provided with external screw thread, the end face that limit spring makes progress withstands on housiung separator, and downward end face withstands on the nut of montant.10 ° of the bottom surface of the reason bar pot of continuous carding machine and level sides.

Claims (5)

1. continuous carding machine, comprise frame, reason bar pot, heater, motor and transmission device, reason bar cooker racks is fixedly connected on and connects on channel-section steel, reason bar cooker racks be connected the bar pot and connect by elevating mechanism, connecting channel-section steel is connected with frame through bindiny mechanism, the heater that is positioned under reason bar pot is arranged on frame by elevating mechanism, described transmission device is, rack-mounted motor by belt be connected power transmission shaft and connect, the power transmission shaft two ends are equipped with the eccentric wheel with swing arm, wherein the eccentric wheel distance that departs from the center of circle is stretched out the distance of support wheel less than the axis of guide, the other end of swing arm be connected channel-section steel and connect, connect the relative frame of channel-section steel and do horizontal reciprocating movement, it is characterized in that: described bindiny mechanism is, the two ends that connect channel-section steel are connected with the axis of guide, the axis of guide is between support wheel and position-limited wheel, described support wheel is arranged on frame, the montant that position-limited wheel is drawn downwards runs through the crossbeam of frame top, be provided with limit spring on montant, the montant end is provided with external screw thread, the end face that limit spring makes progress withstands on housiung separator, downward end face withstands on the nut of montant, the bottom surface at connection channel-section steel two ends is provided with buffer board, and the cross bar that buffer board is fixedly connected on frame runs through, and is provided with buffer spring on the cross bar of buffer board both sides, and an end of buffer spring withstands on frame, and the other end contacts with buffer board.
2. continuous carding machine according to claim 1 is characterized in that: described elevating mechanism is regulated reason bar pot or heater and horizontal plane angulation, and its structure is by rectangular opening and hold-down nut mix proportion.
3. continuous carding machine according to claim 1 and 2 is characterized in that: described reason bar pot realizes managing bar the bottom of a pan face and horizontal plane angulation α by regulating elevating mechanism, wherein 0 °≤α≤10 °.
4. according to claim 1 or 2 described continuous carding machines, it is characterized in that: described heater is heating wire, and heating wire is fixedly mounted on the electric heating guide frame, keeps the electric heating guide frame and manage the bar pot parallel by regulating elevating mechanism.
5. continuous carding machine according to claim 1, it is characterized in that: the material of described support wheel and position-limited wheel is cast iron or wear resistant nylon.
CN 201210094992 2012-03-31 2012-03-31 Continuous carding machine Expired - Fee Related CN102613322B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201210094992 CN102613322B (en) 2012-03-31 2012-03-31 Continuous carding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201210094992 CN102613322B (en) 2012-03-31 2012-03-31 Continuous carding machine

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CN102613322A CN102613322A (en) 2012-08-01
CN102613322B true CN102613322B (en) 2013-05-08

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103300170B (en) * 2013-06-25 2014-12-03 劳长旺 Automatic forming machine for strip-type tea
CN103416507A (en) * 2013-08-09 2013-12-04 苏州市西山宏运材料用品厂 Strip tidying machine
CN103461550A (en) * 2013-09-05 2013-12-25 常熟市新艺机械厂 Vibration-absorption tea carding machine
CN105640297B (en) * 2014-11-12 2022-02-25 佛山市顺德区美的电热电器制造有限公司 Full-automatic cooking device
CN105594896A (en) * 2016-03-04 2016-05-25 霍山县叶王农机制造有限公司 Continuous fixation and tea strip tidying machine

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2145512Y (en) * 1992-11-21 1993-11-10 浙江省衢州市微型茶机厂 Flat tea leaves press
CN2239714Y (en) * 1995-04-06 1996-11-13 俞德成 Flat tea frying machine
CN1543829A (en) * 2003-11-21 2004-11-10 王林华 Complete equipment for automatically stir-frying Longjing tea
CN201270749Y (en) * 2008-09-16 2009-07-15 富阳茶叶机械总厂 Automatic tea-discharging mechanism of tea carding machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2145512Y (en) * 1992-11-21 1993-11-10 浙江省衢州市微型茶机厂 Flat tea leaves press
CN2239714Y (en) * 1995-04-06 1996-11-13 俞德成 Flat tea frying machine
CN1543829A (en) * 2003-11-21 2004-11-10 王林华 Complete equipment for automatically stir-frying Longjing tea
CN201270749Y (en) * 2008-09-16 2009-07-15 富阳茶叶机械总厂 Automatic tea-discharging mechanism of tea carding machine

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