CN202558852U - Liquid spraying fermentation tower provided with knitted fabric packing system - Google Patents

Liquid spraying fermentation tower provided with knitted fabric packing system Download PDF

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Publication number
CN202558852U
CN202558852U CN 201220214508 CN201220214508U CN202558852U CN 202558852 U CN202558852 U CN 202558852U CN 201220214508 CN201220214508 CN 201220214508 CN 201220214508 U CN201220214508 U CN 201220214508U CN 202558852 U CN202558852 U CN 202558852U
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China
Prior art keywords
tower
looped fabric
fermentation
filling system
liquid
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Expired - Fee Related
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CN 201220214508
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Chinese (zh)
Inventor
张迎晨
吴红艳
张夏楠
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Zhongyuan University of Technology
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Zhongyuan University of Technology
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M27/00Means for mixing, agitating or circulating fluids in the vessel
    • C12M27/02Stirrer or mobile mixing elements
    • C12M27/06Stirrer or mobile mixing elements with horizontal or inclined stirrer shaft or axis
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M25/00Means for supporting, enclosing or fixing the microorganisms, e.g. immunocoatings
    • C12M25/16Particles; Beads; Granular material; Encapsulation
    • C12M25/18Fixed or packed bed

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  • Health & Medical Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Chemical & Material Sciences (AREA)
  • Zoology (AREA)
  • Wood Science & Technology (AREA)
  • Sustainable Development (AREA)
  • Microbiology (AREA)
  • Biotechnology (AREA)
  • Biomedical Technology (AREA)
  • Biochemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • General Health & Medical Sciences (AREA)
  • Genetics & Genomics (AREA)
  • Immunology (AREA)
  • Apparatus Associated With Microorganisms And Enzymes (AREA)

Abstract

The utility model discloses a liquid spraying fermentation tower adopting a knitted fabric type packing system, which comprises a tower body, wherein a return spray plate is arranged on the top portion in the tower body, a packing system is arranged on the upper portion in the tower body, fermentation liquid is arranged in the lower portion of the tower body, and a false bottom is arranged between the packing system and the fermentation liquid. The packing system is of the knitted fabric type packing system. The liquid spray water fermentation tower adopting the knitted fabric type packing system brings away bacterial celluloses produced by liquid spraying vinegar fermentation production and a bacterial cellulose membrane system gathered by the bacterial celluloses by utilizing the directional movement of knitted fabrics. The liquid spraying fermentation tower adopting the knitted fabric type packing system toughly solves the problem that the air and the fermentation liquid can not normally flow in gaps between membrane plugging packing to stop fermentation production of vinegar. Because high value of the bacterial celluloses is determined by functionality of the bacterial celluloses, knitted fabric packing overgrow with the bacterial celluloses can be sold according to particular commodities or developed secondarily and processed intensively, and makes up expenses for buying knitted fabric packing, thereby greatly saving cost, and being capable of bringing new profit.

Description

Fermentation tower is watered in liquid state pouring with looped fabric filling system
Technical field
The utility model relates to mikrobe, fermentation, weaving, food and beverage industry and field, is specifically related to a kind of liquid state pouring with looped fabric filling system and waters fermentation tower.
Background technology
The liquid mutation that the essence of watering fermentative prodn the is solid state fermentation-carrier that drenches adsorbs fermentation; Traditional carrier is generally active carrier; If select the inert carrier adsorption of solid state fermentation for use, then can overcome the difficult problems such as ununiformity of substrate caking in the conventional solid-state fermenting process, mass transfer and heat transfer difference and substrate.Simultaneously; The high porosity of solid-state carrier is that microorganism growth provides huge interface; Make mikrobe to need under the condition of bubbling air or oxygen on a small quantity or not in feeding; Obtain the required oxygen of self growth from the external world, more help the metabolic environment of microorganism growth, solved problems such as liquid stirring aerobic fermentation energy consumption height and shearing force destruction thereby provide.The solid state fermentation that appears as of inertia absorption carrier fermentation provides new thinking, has widened application prospect, is applied in recent years in the fermentative prodn of organic acid, protease preparation, microbiotic etc.
But; Pouring water in the fermentative prodn ubiquitous serious problems be through drenched in about one to three months water backflow after; Ta Neiyi forms the transparent mycoderm of leather look like fibrous, and this film has stopped up the space between stopping composition, and air and fermented liquid can not proper flow and must stop fermenting.Traditional liquid state is drenched and is watered fermentation tower in use for some time, and production rate is returned obviously and slowed down, and can't use at last, must change.Xie Kaixi etc. carry out orderly arrangement to stopping composition, carry out unsettled no bottom reason, place the original false end of supporting stopping composition below the fermented liquid liquid level under the tower; Form a comparatively perfect acetic fermentation equipment, its principle of work is that stopping composition is than more fully being made the harsh length of mycoderm just swept away and can not gather by fermented liquid " spray " in the past as before; The mycoderm of some dead angle growths is also because of conducting oneself with dignity or can artificially it being flushed at false the end; Because the false end is located under the fermented liquid liquid level, mycoderm can not be grown below it, can be mycoderm outside hand-hole is cleared up tower through reducing liquid level; And need not to carry out big area stopping composition is changed cleaning; Guarantee the stable of acid production speed, prolong the work-ing life of stopping composition, practice thrift cost greatly.Owing to carried out ordered arrangement, the specific utilization coefficient of stopping composition is doubled than traditional stacking method in addition.Because stopping composition need carry out layout, adorn tower or change a stopping composition all cumbersome the first time, and the fermentation tower of for example loading a diameter needs 200 man-hours approximately.Even so, stopping composition must be changed, and that stopping composition is changed is not only time-consuming, take a lot of work, and increases production cost, also contaminate environment.Liquid both at home and abroad at present the pouring watered this harmful phenomenon of ubiquity in the fermentative prodn, is that liquid pouring of influence watered the principal element that the vinegar fermentative prodn can not be carried out cyclic production for a long time.
Knitted fabrics is mainly formed by the yarn circle connection that a vertical or horizontal system is together in series.Transverse coil string cover by with one thread forms weft-knitted fabric; Form WARP-KNITTING by the formed transverse coil string of the warp thread that is arranged in parallel cover.The structural unit of knitted fabrics is a coil, and coil forms crooked three-dimensional space curve.Formation has through types such as volume, weft knitting, braidings according to the space of the different scale of specific distribution rule distribution, can form the towel class, the fabric of feature structures such as synthetic leather hairs, looped pile class.The development of looped fabric production technology and the expansion of product applications promote the use of high-performance inorganic thing, polymer fiber; Satisfy the special demands of fabrics for industrial use; Little like fiber fineness, high temperature resistant, chemical resistant properties, good intensity and elasticity, medical product comfort, with the requirements such as security of Food Contact.
The utility model content
The purpose of the utility model provides a kind of liquid state of using looped fabric type filling system and drenches and water fermentation tower, to satisfy the demand in relevant industries such as mikrobe, fermentation, weaving, food and beverage and field.
For realizing above-mentioned purpose, the technical scheme that the utility model adopts is following:
The liquid state of the use looped fabric type filling system of the utility model is drenched and is watered fermentation tower, comprises tower body, and the tower body inner top is provided with the return pipe dish, and the tower body internal upper part is a filling system, and the bottom is a fermented liquid, is provided with the false end between filling system and the fermented liquid; Described filling system is a looped fabric type filling system.Described looped fabric type filling system comprises the roller bearing that is arranged in the tower and is wrapped in the looped fabric on the roller bearing, and looped fabric one end connects unwinding device, and the other end connects wrap-up.Described woven cloth is level, vertically be crisscross arranged (also can adopt other that form is set) in tower, and described roller bearing diameter is a 0.004-0.05 rice, and the distance between two roller bearings is a 0.1-10 rice, confirms according to the concrete size of tower.
Described looped fabric is organic woven fabrics or inorganic woven fabrics, and its grammes per square metre scope is 0.1-7000g/m 2; Density range is 0.001-10g/cm 3, the looped fabric packing volume is the 1/20-9/10 of tower internal volume.
The looped fabric of said looped fabric type filler can be selected: the matrix material after weft-knitted fabric, WARP-KNITTING, stitch bonded fabric, braided fabric etc. and, non-woven fabrics woven thereof, the fiber composite processing etc. with other, and like towel class, fur imitation, uncut pile fabric etc.
The material of described looped fabric filler is any one in Vestolen PP 7052, Vilaterm, tetrafluoroethylene, glass, aluminum oxide or the titanium oxide.
The running speed of described unwinding and rewinding equipment is 1mm/h-10m/h.
The liquid state of the utility model is drenched and is watered fermentation tower except filling system adopts the woven cloth filler, and all the other not mentioned parts all adopt prior art.
The liquid state of the utility model is drenched and is watered the fermentation tower applied range, goes for the liquid state fermentation production of vinegar, black-tea fungus drink, bacteria cellulose.
Adopt the looped fabric type filling system of the utility model, utilize the orientation movement of looped fabric, take away liquid bacteria cellulose that waters the generation of vinegar fermentative prodn and the bacteria cellulose film system that is gathered into thereof of drenching.Thoroughly solve this film and stop up the space between stopping composition, air and fermented liquid can not proper flow and stop the problem of fermentative prodn vinegar.Because it is worth height the functional decision material of bacteria cellulose, the looped fabric filler that covers with bacteria cellulose can or carry out secondary development and retrofit by specific commodity selling, remedies because of buying the expense that the looped fabric filler spends.Practice thrift cost not only too greatly, and can bring new profit.Owing to carried out ordered arrangement, the specific utilization coefficient of stopping composition improves than traditional stacking method in addition.
Description of drawings
Fig. 1 is that the liquid state of the utility model is drenched the structural representation that waters fermentation tower.
Embodiment
It is as shown in Figure 1 that the liquid state of present embodiment is drenched the structural representation that waters fermentation tower, comprises tower body 1, and tower body 1 inner top is provided with return pipe dish 2, and the tower body internal upper part is a filling system, and the bottom is a fermented liquid 10, is provided with the false end 9 between filling system and the fermented liquid; The false end 9, be located at below the fermented liquid liquid level.Be provided with venting hole 11 on tower body top, the middle part is provided with air inlet port 7.The place is provided with visor at the fermented liquid liquid level, is used for observing tower internal reaction situation.Be provided with the manhole 14 that is used for operator's discrepancy in the tower body bottom; Be provided with TM 13 respectively at filling system and fermented liquid place; The tower body bottom is provided with under meter 15, is provided with thief hole 16 in the tower body bottom, and the tower body bottom is provided with feed pipe 18 and discharge pipe 19; Discharge pipe is provided with acid 20, and feed pipe is connected with return pipe dish 2 through last liquid pipe 17.
Described filling system is a looped fabric type filling system.Described looped fabric type filling system comprises the roller bearing 4 that is arranged in the tower and is wrapped in the looped fabric 3 on the roller bearing that looped fabric one end connects unwinding device 12, the other end connection wrap-up 6.As shown in Figure 1, described looped fabric is provided with in the tower tilt, and described roller bearing diameter is 0.004 meter, and the distance between two roller bearings is 2 meters.According to the actual installation needs, roller bearing 4 can adopt bottom bracket to be erected on the ferment inner wall of tower, also can adopt support to be erected at fermentation tower inside.
To produce the principle of work that vinegar is example explanation the utility model: water in the fermentation tower liquid pouring of square vinegar, the Vestolen PP 7052 acupuncture needle that thickness is 2 millimeters weave cotton cloth filler according to density 0.9, use 1/2 tower internal volume and vertical arrangement to be contained in liquid pouring of vinegar to water the corresponding position that filler is installed in the fermentation tower.The looped fabric filler is under the drive that unreels with rolling-up mechanism; Move under technology travelling speed condition according to heading as shown in the figure; Promptly carry out orderly arrangement to the looped fabric stopping composition; Carry out unsettled no bottom reason, place the original false end of supporting stopping composition below the fermented liquid liquid level under the tower, form a comparatively perfect acetic fermentation equipment.The fermented liquid that contains acetic bacteria drenches from top to bottom and waters on the stopping composition system of processing with looped fabric.Make stopping composition a large amount of absorption fermented liquid and acetic bacteria, the Gap Flow of air between stopping composition, partial oxygen is dissolved in the stopping composition surface, and the acetic bacteria ramp is bred under the temperature that is fit to, and becomes acetic acid to oxidation of ethanol.Water through pouring and to sweep away the high acetic acid of concentration on the stopping composition, and add to stopping composition to the high fermented liquid of alcohol concn.So repeatedly until complete the basic oxidation of ethanol.Adopt cutting method (promptly staying the way that part fermented liquid work is planted) to continue the next round fermentation, stopping composition just often acid production speed is 0.27kg/m 3H (with acetometer).The looped fabric stopping composition is fully by after the fermented liquid " spray ", and the bacteria cellulose mycoderm is grown and accumulated in looped fabric filler top.
The looped fabric filler is covered fully by the bacteria cellulose mycoderm and reaches when influencing acetic acid production efficient; New looped fabric filler feeds automatically; And the looped fabric filler that covers the bacteria cellulose mycoderm is fully collected and is changed automatically by the winding roller outside the fermentation tower under the movement velocity of setting; A large amount of bacteria celluloses is taken out of outside the tower by the looped fabric filler, and the mycoderm of some dead angle growths is because of conducting oneself with dignity or can artificially it being flushed at false the end, because false low being located under the fermented liquid liquid level.Mycoderm can not be grown below it, through reducing mycoderm that liquid level can deposit collection outside hand-hole is cleared up tower, and need not to stop stopping composition is changed cleaning, has guaranteed the stable of acid production speed.The utility model uses looped fabric type filling system, utilizes the orientation movement of looped fabric, takes away liquid " Hai Yue " bacteria cellulose that waters the generation of vinegar fermentative prodn and the bacteria cellulose film system that is gathered into thereof of drenching.Thoroughly solve this film and stop up the space between stopping composition, air and fermented liquid can not proper flow and stop the problem of fermentative prodn vinegar.
Because its value ratio vinegar of the functional decision material of bacteria cellulose is high, the looped fabric filler that covers with bacteria cellulose can or carry out secondary development and retrofit by specific commodity selling, remedies because of buying the expense that the looped fabric filler spends.Practice thrift cost not only too greatly, and can bring new profit.Owing to carried out ordered arrangement, the specific utilization coefficient of stopping composition improves than traditional stacking method in addition.
Embodiment 2
With embodiment 1 different described roller bearing diameter is 0.008 meter, and the distance between two roller bearings is 5 meters.
Described looped fabric is that the polyester acupuncture needle of 3 millimeters of thickness is weaved cotton cloth, packing volume be tower body long-pending 9/10.
All the other are all with the technical scheme of embodiment 1.
Embodiment 3
With embodiment 1 different described roller bearing diameter is 0.02 meter, and the distance between two roller bearings is 10 meters.
Described looped fabric is the spun glass looped fabric of 3 millimeters of thickness, packing volume be tower body long-pending 1/20.
Embodiment 4
Described roller bearing diameter is 0.03 meter, and the distance between two roller bearings is 0.1 meter.
Described looped fabric is the basalt fibre looped fabric of 3 millimeters of thickness, packing volume be tower body long-pending 1/3.

Claims (5)

1. one kind is used the liquid state pouring of looped fabric type filling system to water fermentation tower, comprises tower body, and the tower body inner top is provided with the return pipe dish, and the tower body internal upper part is a filling system, and the bottom is a fermented liquid, is provided with the false end between filling system and the fermented liquid; It is characterized in that: described filling system is a looped fabric type filling system, and described looped fabric type filling system comprises the roller bearing that is arranged in the tower and be wrapped in the looped fabric on the roller bearing, and looped fabric one end connects unwinding device, and the other end connects wrap-up; Described woven cloth in tower level, vertically be crisscross arranged, described roller bearing diameter is a 0.004-0.05 rice, the distance between two roller bearings is a 0.1-10 rice.
2. the liquid state of use looped fabric type filling system according to claim 1 is drenched and is watered fermentation tower, and it is characterized in that: described looped fabric is organic woven fabrics or inorganic woven fabrics, and its grammes per square metre scope is 0.1-7000g/m 2Density range is 0.001-10g/cm 3, the looped fabric packing volume is the 1/20-9/10 of tower internal volume.
3. the liquid state of use looped fabric type filling system according to claim 2 is drenched and watered fermentation tower, it is characterized in that: described looped fabric is any one in the matrix material after weft-knitted fabric, WARP-KNITTING, stitch bonded fabric, braided fabric and, non-woven fabrics woven with other thereof, the fiber composite processing.
4. the liquid state of use looped fabric type filling system according to claim 3 is drenched and is watered fermentation tower, and it is characterized in that: the material of described looped fabric filler is any one in Vestolen PP 7052, Vilaterm, tetrafluoroethylene, glass, aluminum oxide or the titanium oxide.
5. the liquid state of use looped fabric type filling system according to claim 1 is drenched and is watered fermentation tower, and it is characterized in that: the running speed of described unwinding and rewinding equipment is 1mm/h-10m/h.
CN 201220214508 2012-05-14 2012-05-14 Liquid spraying fermentation tower provided with knitted fabric packing system Expired - Fee Related CN202558852U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103333787A (en) * 2013-07-17 2013-10-02 暨南大学 Packing tower type continuous surface fermentation apparatus and implementation method thereof
CN103421674A (en) * 2012-05-14 2013-12-04 中原工学院 Liquid spraying fermentation tower provided with knitted fabric filling system
CN109852516A (en) * 2019-04-09 2019-06-07 东莞市华发生物科技有限公司 A kind of adopting litchi fermentation type beverage and preparation method thereof and Preparation equipment

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103421674A (en) * 2012-05-14 2013-12-04 中原工学院 Liquid spraying fermentation tower provided with knitted fabric filling system
CN103421674B (en) * 2012-05-14 2015-11-18 中原工学院 There is the liquid pour ferment tower of looped fabric filling system
CN103333787A (en) * 2013-07-17 2013-10-02 暨南大学 Packing tower type continuous surface fermentation apparatus and implementation method thereof
CN103333787B (en) * 2013-07-17 2015-05-20 暨南大学 Packing tower type continuous surface fermentation apparatus and implementation method thereof
CN109852516A (en) * 2019-04-09 2019-06-07 东莞市华发生物科技有限公司 A kind of adopting litchi fermentation type beverage and preparation method thereof and Preparation equipment
CN109852516B (en) * 2019-04-09 2024-05-03 东莞市华发生物科技有限公司 Litchi fermentation type beverage and preparation method and preparation equipment thereof

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20121128

Termination date: 20150514

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