CN202539788U - Semi-automatic point welding machine - Google Patents
Semi-automatic point welding machine Download PDFInfo
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- CN202539788U CN202539788U CN2012201737539U CN201220173753U CN202539788U CN 202539788 U CN202539788 U CN 202539788U CN 2012201737539 U CN2012201737539 U CN 2012201737539U CN 201220173753 U CN201220173753 U CN 201220173753U CN 202539788 U CN202539788 U CN 202539788U
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- soldering tip
- point welding
- chassis
- pressure regulator
- air pressure
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Abstract
The utility model discloses a semi-automatic point welding machine which comprises a first point welding head, a first control host, a first pressure regulator, a second pressure regulator, a first air pressure regulation valve, a second air pressure regulation valve, a first installation base, a second point welding head, a second control host, a third pressure regulator, a fourth pressure regulator, a third air pressure regulation valve, a fourth air pressure regulation valve, a second installation base and a control switch, wherein the first and second pressure regulators for regulating the pressure of the first point welding head, the first and second air pressure regulation valves for regulating air pressure of the first point welding head, and the first installation base for installing a first point welding needle are arranged on the first point welding head; the third and fourth pressure regulators for regulating the pressure of the second point welding head, the third and fourth air pressure regulation valves for regulating air pressure of the second point welding head, and the second installation base for installing a second point welding needle are arranged on the second point welding head; the first control host and the second control host are electrically connected with the control switch; and the first point welding head and the second point welding head are arranged in parallel, and a chassis for placing a workpiece is arranged below the first point welding head and the second point welding head. Through simultaneous operation of the first point welding head and the second point welding head, the semi-automatic point welding machine realizes simultaneous point welding on two places, and thus the working efficiency is greatly improved.
Description
Technical field
The utility model relates to the spot-welding equipment field, particularly a kind of semi-automatic mash welder.
Background technology
Mash welder is the principle that adopts two-sided two point overcurrent welding; Two electrode pressurization workpiece make double layer of metal under the pressure of two electrodes, form certain contact resistance when welding; And welding current forms the thermal welding of moment when another electrode at 2 contact resistance points from an electrode stream; And welding current moment from another electrode along two part flows so far electrode form the loop, do not injure the internal structure of welded piece.When utilizing mash welder that the battery combination pole piece is welded, mash welder in the market can only once be put a polarity, that is to say that minimum needs could accomplish welding twice, makes operating efficiency lower.And because the model of battery is very many, different model electricity core sizes is inconsistent, and existing mash welder can't be general.
Thereby prior art is still waiting to improve and improve.
The utility model content
In view of the weak point of above-mentioned prior art, the purpose of the utility model is to provide a kind of semi-automatic mash welder, can carry out the spot welding of two places simultaneously, to improve welding efficiency.
In order to achieve the above object, the utility model has been taked following technical scheme:
A kind of semi-automatic mash welder, it comprises: first main control system, second soldering tip of first soldering tip, the spot welding current that is used to control first soldering tip and spot welding time parameter and second main control system and being used to that is used to control spot welding current, the spot welding time parameter of second soldering tip are controlled the gauge tap of the duty of first main control system and second main control system;
Said first soldering tip be provided with the pressure that is used to regulate first soldering tip first pressure regulator and second pressure regulator, be used to regulate first soldering tip air pressure first air pressure regulator and second air pressure regulator and be used to install first mount pad of first capillary;
Said second soldering tip be provided with the pressure that is used to regulate second soldering tip the 3rd pressure regulator and the 4th pressure regulator, be used to regulate second soldering tip air pressure the 3rd air pressure regulator and the 4th air pressure regulator and be used to install second mount pad of second capillary; Said first main control system and second main control system are electrically connected with gauge tap;
Said first soldering tip and second soldering tip are set up in parallel, below first soldering tip and second spot welding, also be provided with one be used for place work piece the chassis.
In the above-mentioned semi-automatic mash welder, also be provided with on the said chassis and be used to control the chassis movement governor that move on the chassis all around.
In the above-mentioned semi-automatic mash welder, below, said chassis also is provided with and at least onely is used to control the chassis that the chassis moves up and down and moves up and down adjuster.
In the above-mentioned semi-automatic mash welder, said chassis is provided with the anchor clamps that are used for fixing workpiece.
In the above-mentioned semi-automatic mash welder; Said first mount pad be provided be used to regulate first capillary move left and right the first spot welding needle gage from adjuster, also be provided with the second spot welding needle gage that is used to regulate second capillary move left and right on said second mount pad from adjuster.
In the above-mentioned semi-automatic mash welder; On first soldering tip, also be provided with first the soldering tip movement governor that is used to regulate first soldering tip move left and right, on second soldering tip, also be provided with second the soldering tip movement governor that is used to regulate second soldering tip move left and right.
Compared to prior art; The semi-automatic mash welder that the utility model provides is owing to adopted first soldering tip, first main control system, first pressure regulator and second pressure regulator, first air pressure regulator and second air pressure regulator, first mount pad, soldering tip, second main control system, the 3rd pressure regulator and the 4th pressure regulator, the 3rd air pressure regulator and the 4th air pressure regulator, second mount pad, gauge tap at second; Through first tack-weld and the operation simultaneously of second tack-weld, two solder joints to workpiece carry out spot welding simultaneously, have improved operating efficiency greatly.
Description of drawings
Fig. 1 is the perspective view of the semi-automatic mash welder embodiment of the utility model.
Fig. 2 is an A portion structure for amplifying sketch map among Fig. 1.
Fig. 3 is the side view of the semi-automatic mash welder embodiment of the utility model.
The specific embodiment
It is that the purpose, technical scheme and the effect that make the utility model is clearer, clear and definite that the utility model provides a kind of semi-automatic mash welder, below develops simultaneously embodiment to the utility model further explain with reference to accompanying drawing.Should be appreciated that specific embodiment described herein only in order to explanation the utility model, and be not used in qualification the utility model.
See also Fig. 1, Fig. 1 is the structural representation of the semi-automatic mash welder embodiment of the utility model.The semi-automatic mash welder that the utility model provides comprises: gauge tap 100 (seeing also Fig. 3), first soldering tip 110, first main control system 130, second soldering tip 120, second main control system 140 and some capillary 220.Said gauge tap 100 is used to control first main control system 130 and second main control system, 140 duties, and said first main control system 130 and second main control system 140 are electrically connected with gauge tap 100.Said first main control system 130 is used to control the spot welding current and the spot welding time parameter of first soldering tip 110, through spot welding current and spot welding time parameter are set, adjusts the optimum efficiency of spot welding.Equally, said second main control system 140 is used to control the spot welding current and the spot welding time parameter of second soldering tip 120, through spot welding current and spot welding time parameter are set, adjusts the optimum efficiency of spot welding.
Fig. 1 be please continue to consult, first air pressure regulator 151 and second air pressure regulator 152 are provided with on first soldering tip 110 top, and first pressure regulator 161 and second pressure regulator 162.Said first air pressure regulator 151 and second air pressure regulator 152 are used to regulate the air pressure of first soldering tip 110, are used for controlling spot welding speed.Present embodiment adopts two air pressure regulators, makes that the precision of regulating is higher, has improved the microcontroller of operating personnel to welding precision.
In the present embodiment, said first air pressure regulator 151 and second air pressure regulator 152 adopt knob to regulate, and operating personnel only need clockwise or be rotated counterclockwise just scalable spot welding speed of knob.Said first pressure regulator 161 and second pressure regulator 162 are used to regulate the pressure of first soldering tip 110.Because the contact area of workpiece is determining current density, the resistivity of workpiece material and thermal conductivity are concerning the generation of heat and are scattering and disappearing, so the shape of workpiece and material are to the appreciable impact that is formed with of nugget.Adopt said first pressure regulator 161 and second pressure regulator 162, can regulate the effect of suitable pressure control welding according to different materials, this first pressure regulator 161 and second pressure regulator 162 generally also adopt knob.Also be provided with first mount pad 171 on said first soldering tip 110, said first mount pad 171 is used to install first capillary 220.
Equally, be provided with the 3rd air pressure regulator 153, the 4th air pressure regulator 154, the 3rd pressure regulator 163 and the 4th pressure regulator 164 on second soldering tip 120 top.Its principle and structure are similar with above-mentioned first soldering tip 110, repeat no more here.Said second soldering tip 120 also comprises second mount pad 172, and said second mount pad 172 is used to install second capillary 230.
Please consult Fig. 1, Fig. 2 and Fig. 3 in the lump.Said first soldering tip 110 and second soldering tip 120 are set up in parallel, below both, also be provided with one be used for place work piece chassis 180, said first mount pad 171, second mount pad 172 are positioned at 180 tops, chassis.Spot welding is carried out for operating personnel in said chassis 180 to workpiece workbench.When said workpiece is electric core, the semi-automatic mash welder that adopts the utility model to provide, spot welding when only needing once welding just can realize to electric core positive and negative electrodes in same.
Further, also be provided with a chassis movement governor 190 on the said chassis 180.Said chassis movement governor 190 is used for regulating control chassis 180 and all around moves, because the specification of different workpieces is different, adopts above-mentioned chassis movement governor 190 to regulate contraposition to the spot welding position of the workpiece of different size.When workpiece is electric core, because different electric core diversified in specifications, just can realize the spot welding position of the electric core of different size is regulated through above-mentioned chassis movement governor 190, for operation has brought convenience, improved operating efficiency.
Further, said chassis 180 is provided with the anchor clamps (not shown) that is used for fixing workpiece, and workpiece moves when preventing spot welding.
In a further embodiment, below said chassis 180, also be provided with at least one chassis and move up and down adjuster 200.Said chassis moves up and down adjuster 200 and is used to regulate chassis 180 and moves up and down, and can regulate the height on chassis according to the thickness of different size workpiece.Said chassis 180 moves up and down adjuster 200 and is provided with rotation adjusting displacement button 201, adopts the principle control chassis 180 of rotation to move up and down.
Preferably, said chassis moves up and down adjuster 200 can be provided with four, is used to regulate the upper-lower position on the 180 plane four directions of chassis, makes that the precision of regulating is higher more accurate.
Also be provided with first soldering tip movement governor 211 on the left side on said first soldering tip 110 top, be used for first soldering tip 110 of left and right adjusting and move, thereby realization is regulated contraposition to the spot welding position of the workpiece of different size.Correspondingly, also be provided with second soldering tip movement governor 212, be used for second soldering tip 120 of left and right adjusting and move, thereby realization is regulated contraposition to the spot welding position of the workpiece of different size on the right on said second soldering tip 120 top.
See also Fig. 2, Fig. 2 is an A portion structure for amplifying sketch map among Fig. 1.On said first mount pad 171, also be provided with the first spot welding needle gage from adjuster 231, be used to regulate first capillary 220 move left and right, thereby contraposition regulated in the spot welding position according to the different size of workpiece.Correspondingly, also be provided with on said second mount pad 172 be used to regulate second capillary 230 move left and right the second spot welding needle gage from regulating 232.Principle and last similar repeats no more here.
Further, below the chassis moves up and down adjuster 200, a platform 240 can also be set, can the chassis be moved up and down adjuster 200 and be fixed on the platform 240.Said platform 240 is not merely it plane is provided, and makes the chassis move up and down adjuster 200 and better regulates chassis 180, also for the some soldering tip a fixing base is provided.
The point soldering tip left and right sides of the semi-automatic mash welder that the utility model provides is adjustable, base all around, adjustable up and down, and the some capillary also the left and right sides is adjustable, realized comprehensive adjustablely, made things convenient for operating personnel to carry out spot weld operation.The semi-automatic mash welder of the utility model can be regulated according to the different size of different workpieces, thereby adapts to the workpiece of different specifications, has improved versatility.
See also Fig. 3, among the utility model embodiment, said gauge tap 100 is controlled the switch of two host works simultaneously; Utilized the principle of a start control two cylinders here, two some soldering tips have been designed to independent control, and a corresponding main frame of some soldering tip and a cylinder; The circuit of two some soldering tips is separated fully, do not disturb mutually when both work, realized that two some soldering tips work simultaneously; And the time point soldering tip of working at the same time can not produce load to workpiece, protected workpiece safety.
For example, when the positive and negative electrodes in same of electric core, can not produce the phenomenon of discharge and short circuit during spot welding, thereby prevent that battery discharge or short circuit from causing phenomenons such as the electric core lost of life, bulging body.And the semi-automatic mash welder that provides of the utility model, when two some soldering tips are worked simultaneously, can the electric weight output of electric core not exerted an influence, make and originally accomplish a product and wanted twice welding, only need now once just can accomplish, improved efficiency one times.
The semi-automatic mash welder that the utility model provides is because welding when having adopted first soldering tip, first main control system, second soldering tip and second main control system to realize two solder joints has promoted one times with operating efficiency; And top bottom-disc movement governor, chassis move up and down adjuster the chassis can all around be moved on the chassis; Also be provided with the first spot welding needle gage on said first mount pad from adjuster; Also be provided with the second spot welding needle gage on said second mount pad from adjuster; Said semi-automatic mash welder also is provided with first soldering tip movement governor and second soldering tip movement governor and is used for control point capillary and some soldering tip move left and right respectively; Thereby realized comprehensive adjustablely, can carry out spot welding, improved the versatility of semi-automatic mash welder greatly the workpiece of different size specification.
It is understandable that; Concerning those of ordinary skills; Can be equal to replacement or change according to the technical scheme and the utility model design thereof of the utility model, and all these changes or replacement all should belong to the protection domain of the appended claim of the utility model.
Claims (6)
1. semi-automatic mash welder; It is characterized in that, comprising: first main control system, second soldering tip of first soldering tip, the spot welding current that is used to control first soldering tip and spot welding time parameter and second main control system and being used to that is used to control spot welding current, the spot welding time parameter of second soldering tip are controlled the gauge tap of the duty of first main control system and second main control system;
Said first soldering tip be provided with the pressure that is used to regulate first soldering tip first pressure regulator and second pressure regulator, be used to regulate first soldering tip air pressure first air pressure regulator and second air pressure regulator and be used to install first mount pad of first capillary;
Said second soldering tip be provided with the pressure that is used to regulate second soldering tip the 3rd pressure regulator and the 4th pressure regulator, be used to regulate second soldering tip air pressure the 3rd air pressure regulator and the 4th air pressure regulator and be used to install second mount pad of second capillary; Said first main control system and second main control system are electrically connected with gauge tap;
Said first soldering tip and second soldering tip are set up in parallel, below first soldering tip and second spot welding, also be provided with one be used for place work piece the chassis.
2. semi-automatic mash welder according to claim 1 is characterized in that, also is provided with on the said chassis to be used to control the chassis movement governor that move on the chassis all around.
3. semi-automatic mash welder according to claim 1 and 2 is characterized in that, below, said chassis also is provided with and at least onely is used to control the chassis that the chassis moves up and down and moves up and down adjuster.
4. semi-automatic mash welder according to claim 1 and 2 is characterized in that said chassis is provided with the anchor clamps that are used for fixing workpiece.
5. semi-automatic mash welder according to claim 1; It is characterized in that; Said first mount pad be provided be used to regulate first capillary move left and right the first spot welding needle gage from adjuster, also be provided with the second spot welding needle gage that is used to regulate second capillary move left and right on said second mount pad from adjuster.
6. semi-automatic mash welder according to claim 1; It is characterized in that; On first soldering tip, also be provided with first the soldering tip movement governor that is used to regulate first soldering tip move left and right, on second soldering tip, also be provided with second the soldering tip movement governor that is used to regulate second soldering tip move left and right.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201737539U CN202539788U (en) | 2012-04-23 | 2012-04-23 | Semi-automatic point welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201737539U CN202539788U (en) | 2012-04-23 | 2012-04-23 | Semi-automatic point welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202539788U true CN202539788U (en) | 2012-11-21 |
Family
ID=47160477
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012201737539U Expired - Fee Related CN202539788U (en) | 2012-04-23 | 2012-04-23 | Semi-automatic point welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202539788U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106425080A (en) * | 2016-12-19 | 2017-02-22 | 昆山鼎工业科技有限公司 | Material collecting device of ultrasonic spot-welder |
| CN106862696A (en) * | 2016-12-28 | 2017-06-20 | 无锡市雷克莱特电器有限公司 | Full automatic superconducting body microwelding equipment welding gun mechanism |
| CN109590592A (en) * | 2017-09-30 | 2019-04-09 | 惠州市德力焊接设备有限公司 | Platform-type intermediate frequency monoside twin shots welder |
-
2012
- 2012-04-23 CN CN2012201737539U patent/CN202539788U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106425080A (en) * | 2016-12-19 | 2017-02-22 | 昆山鼎工业科技有限公司 | Material collecting device of ultrasonic spot-welder |
| CN106862696A (en) * | 2016-12-28 | 2017-06-20 | 无锡市雷克莱特电器有限公司 | Full automatic superconducting body microwelding equipment welding gun mechanism |
| CN109590592A (en) * | 2017-09-30 | 2019-04-09 | 惠州市德力焊接设备有限公司 | Platform-type intermediate frequency monoside twin shots welder |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121121 Termination date: 20170423 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |