CN202539394U - Device for assembling rear plate assembly of cabinet type air conditioner - Google Patents
Device for assembling rear plate assembly of cabinet type air conditioner Download PDFInfo
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- CN202539394U CN202539394U CN2012201881440U CN201220188144U CN202539394U CN 202539394 U CN202539394 U CN 202539394U CN 2012201881440 U CN2012201881440 U CN 2012201881440U CN 201220188144 U CN201220188144 U CN 201220188144U CN 202539394 U CN202539394 U CN 202539394U
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- plate
- assembling
- board component
- behind
- cabinet air
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Abstract
The utility model discloses a device for assembling a rear plate assembly of a cabinet type air conditioner. The device comprises a conveying device, at least two riveting devices or welding devices, at least two small material positioning plates, and a controller, wherein the riveting devices or the welding devices are sequentially arranged on the conveying device along a conveying direction of a rear plate; a first sensor which is used for detecting in-place signals of the small material positioning plates and a second sensor which is used for detecting an in-place signal of the rear plate are arranged in each riveting device or welding device; the first sensors and the second sensors are electrically connected with the controller; and positioning holes which are matched with a riveted or welded part are formed in the small material positioning plates. Rear plate assemblies are assembled by using the device for assembling the rear plate assembly of the cabinet type air conditioner, so that the automation degree is high, the labor intensity is reduced, and the production efficiency and the quality of products are improved.
Description
Technical field
The utility model relates to the production of air-conditioning part, particularly relates to the apparatus for assembling of board component behind a kind of cabinet air-conditioner.
Background technology
At present, board component uses the traditional spot welding explained hereafter behind the cabinet air-conditioner, because back plate solder joint is a lot, adopts continuous productive process hand-manipulated, and there is following shortcoming in this production technology:
(1) manual location welding, the position is prone to produce skew, influences follow-up assembling;
(2) staff labor intensity is big, inefficiency, and cost of labor is high.
Summary of the invention
To above-mentioned prior art present situation, the utility model technical problem to be solved is, the apparatus for assembling of board component behind the high cabinet air-conditioner of a kind of automaticity is provided, to reduce labour intensity, improve production efficiency and product quality.
The utility model solves the problems of the technologies described above the technical scheme that is adopted: the apparatus for assembling of board component behind a kind of cabinet air-conditioner; It comprises conveyer, at least two riveting sets or welder, at least two small powder location-plates and controller; The plate direction of transfer is arranged on the said conveyer in order along the back for all said riveting sets or welder; And in each said riveting set or welder, be provided with the first sensor and second sensor that is used to detect the back plate in-position signal that are used to detect small powder location plate in-position signal; Said first sensor and said second sensor are electrically connected with said controller, and said small powder location-plate is provided with the locating hole that is complementary with quilt riveted joint or soldering part.
Therein among embodiment, be provided with small powder location-plate transport in a side of each said riveting set or welder.
Among embodiment, said apparatus for assembling also comprises feeding device and blanking device therein, and said feeding device and said blanking device are separately positioned on rear side and the front side of said conveyer on the plate direction of transfer of said back.
Therein among embodiment; Said conveyer comprises frame and is arranged on two on the said frame row back plate that the plate direction of transfer is arranged along the back and supports conveying member, and the said back of two rows plate supports spacing between the conveying member less than the spacing between two flange on the plate width of said back.
Among embodiment, said back plate supports conveying member and is installed on the said frame through conveying axis therein.
Among embodiment, it is bearing that said back plate supports conveying member therein.
Among embodiment, said conveying axis is a screw therein.
Therein among embodiment; Said frame comprises support frame, two first fixed heads, two second fixed heads and two the 3rd fixed heads; Two said first fixed heads are arranged side by side and the plate direction of transfer extension of said back, edge; The said back of two rows plate supports conveying member and is installed in two sides that said first fixed head is relative respectively; Two said second fixed heads be separately fixed at two said first fixed heads back to a side, extend with the said back vertical direction of plate direction of transfer on two said the 3rd fixed head edges, and two said the 3rd fixed heads are interconnected in respectively between the two ends and said support frame of two said second fixed heads.
Among embodiment, said second fixed head all is connected with T type connector through T type groove with said the 3rd fixed head with said first fixed head therein.
Compared with prior art, through the apparatus for assembling assembling back board component of board component behind the cabinet air-conditioner that the utility model provided, automaticity is high, has reduced labour intensity, has improved production efficiency and product quality.
Description of drawings
Fig. 1 is the main TV structure sketch map of the apparatus for assembling of board component behind the cabinet air-conditioner among one of them embodiment of the utility model;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the perspective view of the conveyer of apparatus for assembling shown in Figure 1;
Fig. 4 is the local enlarged diagram at I place among Fig. 3;
Fig. 5 is the side view of conveyer shown in Figure 3;
Fig. 6 is the local enlarged diagram at P place among Fig. 5;
Fig. 7 is the sketch map of riveting point;
Fig. 8 is the structural representation of the used small powder location-plate of apparatus for assembling shown in Figure 1, and wherein 8 (a) are for riveting for the first time used small powder location-plate, and 8 (b) are for riveting for the second time used small powder location-plate, and 8 (c) are for rivet used small powder location-plate for the third time;
Fig. 9 is the flow chart that utilizes board component behind the apparatus for assembling shown in Figure 1 assembling cabinet air-conditioner.
More than each figure in, 100-conveyer, 110-frame, 111-support frame, 112-first fixed head; 112a-T type connector, 113-second fixed head, 113a, 113b-T type groove, 114-the 3rd fixed head; 114a-T type connector, plate supports conveying member, 130-conveying axis, 140-cylindrical rod behind the 120-; The 200-feeding device, 300-blanking device, 400-small powder feed mechanism, 500-small powder location-plate; Board component behind the 600-, plate behind the 610-, 611-flange, 620-fixed strip, 630-fixed block, 640-stiffener, 650-motor mounting plate assembly, 700-riveting set.
The specific embodiment
Below with reference to accompanying drawing and combine embodiment that the utility model is elaborated.Need to prove, under the situation of not conflicting, below characteristic among each embodiment and the embodiment can make up each other.
In one of them embodiment of the utility model, the apparatus for assembling of board component behind a kind of cabinet air-conditioner is provided, referring to Fig. 1 and Fig. 2, apparatus for assembling comprises conveyer 100, three riveting sets 700, three small powder location-plates 500 and controllers.
Referring to Fig. 3 and shown in Figure 4; Spacing behind back plate support conveying member 120, two rows that the plate direction of transfer was arranged after conveyer 100 among the utility model embodiment comprised frame 110 and is arranged on the row of two on the said frame 110 edge between the plates support conveying members 120 is less than the spacing between two flange 611 on plate 610 widths of said back.
Among embodiment, said back plate supports conveying member 120 and is installed on the said frame 110 through conveying axis 130 therein.
Among embodiment, said back plate supports conveying member 120 and is bearing therein.Further preferably, said conveying axis 130 is a screw.Through screw bearing is installed on the frame 110, back plate supports conveying member 120 and conveying axis 130 adopts general machine components, therefore can reduce cost of manufacture.
Therein among embodiment; Said frame 110 comprises support frame 111, two first fixed heads 112, two second fixed heads 113 and two the 3rd fixed heads 114; Two said first fixed heads 112 are arranged side by side and the plate direction of transfer extension of said back, edge; The said back of two rows plate supports conveying member 120 and is installed in two relative sides of said first fixed head 112 respectively, guarantees that through first fixed head 112 said back plate supports the uniformity of conveying member 120 whole heights.Two said second fixed heads 113 be separately fixed at two said first fixed heads 112 back to a side; Extend with the said back vertical direction of plate direction of transfer on two said the 3rd fixed head 114 edges, and two said the 3rd fixed heads 114 are interconnected in respectively between the two ends and said support frame 111 of two said second fixed heads 113.Further preferably; First fixed head 112 is provided with T type connector 112a; Said second fixed head 113 is provided with T type groove 113a, 113b; The 3rd fixed head 114 is provided with T type connector 114a, and second fixed head 113 is connected with T type connector 112a through T type groove 113a with said first fixed head 112, and second fixed head 113 all is connected with T type connector 114a through T type groove 113b with said the 3rd fixed head 114.The frame 110 of present embodiment adopts modular construction, and is convenient for assembly.
Use process such as Fig. 5 and shown in Figure 6 of the conveyer 100 transmission back plates of the utility model embodiment, back plate 610 adopts the back-off modes to transmit, and two flange 611 on back plate 610 widths are supported on respectively on the two row back plates support conveying members 120.Because contacting with back plate support conveying member 120, back plate 610 has only a material thick (0.75mm); Compare with traditional cylindrical rod transmission, the conveyer 100 of the utility model embodiment has the following advantages: on the one hand, back plate 610 flange 611 linearitys guarantee in punch process easily; Because contact area is very little; Therefore reduce the vibration and the collision of back plate in the transport process, can reduce the noise pollution (seeing table 1) in the course of conveying, improved work situation; On the other hand, adopt the back-off mode, back plate appearance does not contact with conveyer 100, guarantees that effectively back plate appearance is neat and artistic, does not have to scratch and cut, has guaranteed the attractive in appearance, clean and tidy of air-conditioner piece surface; In addition, the length that back plate supports conveying member 120 reduces greatly, has reduced cost of manufacture.
Table 1: noise test comparing result (decibel)
| Test position | The highest | Minimum | Average |
| Traditional conveyer | 96 | 92 | 94 |
| The conveyer of the utility model embodiment | 80 | 74 | 78 |
Further referring to Fig. 1 and Fig. 2; The plate direction of transfer is provided with on the said conveyer three riveting sets 700 in order along the back; First riveting set 700 is used for 4 fixed blocks 630 of board component 600 bottoms, back are riveted on said back plate 610 with motor mounting plate assembly 650, and shown in Figure 7 is the sketch map of riveting point.Second riveting set 700 is used for 5 fixed blocks 630 and 2 fixed strips 620 at board component 600 middle parts, back are riveted on said back plate 610.The 3rd riveting set 700 is used for 2 stiffeners 640 on board component 600 tops, back are riveted on said back plate 610.Riveting set 700 is a prior art, repeats no more at this.Riveting set 700 also can be replaced with welder.
Referring to Fig. 8, three small powder location-plates 500 are respectively applied in riveted joint for the first time, the riveted joint second time and the riveted joint for the third time being riveted the location of part.Referring to Fig. 8 (a); Rivet for the first time used small powder location-plate 500 and be provided with the locating hole that is complementary with 4 fixed blocks 630 and motor mounting plate assembly 650; Referring to Fig. 8 (b); For the second time rivet used small powder location-plate 500 and be provided with and 5 fixed blocks 630 and 2 locating holes that fixed strip 620 is complementary,, rivet used small powder location-plate 500 for the third time and be provided with the locating hole that is complementary with 2 stiffeners 640 referring to Fig. 8 (c).Locating hole guarantees that according to being made by riveted joint part profile copying overgauge 0.1 link position meets the requirements, and can solve the difficulty of manual location welding offset.
In each said riveting set 700, be provided with and be used to detect put in place the first sensor (not shown on the figure) and being used to of signal of small powder location-plate 500 and detect put in place second sensor (not shown on the figure) of signal of back plate 610, and said first sensor and said second sensor are electrically connected with said controller.
Therein among embodiment,, be provided with small powder location-plate transport 400, will be placed with by the small powder location-plate 500 of riveted joint part through small powder location-plate transport 400 and send into riveting set 700 in a side of each said riveting set 700 referring to Fig. 2.Small powder location-plate transport 400 comprises the cylinder and the vacuum cup of level and vertical operation.
Among embodiment, referring to Fig. 1 and Fig. 2, also comprise feeding device 200 and blanking device 300 therein, said feeding device 200 is separately positioned on rear side and the front side of said conveyer 100 on the plate direction of transfer of said back with said blanking device 300.
Referring to Fig. 9, utilize that the method for board component comprises the steps: behind the apparatus for assembling assembling cabinet air-conditioner of the foregoing description
Step 1, will be put into the corresponding locating hole on the small powder location-plate 500, again small powder location-plate 500 will be delivered in the riveting set 700, detect the signal and feed back to said controller of putting in place of small powder location-plate 500 through first sensor by the riveted joint part.
Step 2, back plate 610 is delivered in the riveting set 700 through conveyer, detects the signal and feed back to controller of putting in place of back plate 610 through second sensor.
After step 3, said controller receive the signal that puts in place of said first sensor and said second sensor, start said riveting set 700 or welder, be connected on the plate 610 of said back by the riveted joint part said;
After 700 operations of step 4, said riveting set were accomplished, the riveting set 700 that said back plate 610 is delivered to next station through said conveyer was accomplished being connected of other parts and said back plate 610, until all parts of completion with said after being connected of plate 610.
The above embodiment has only expressed several kinds of embodiments of the utility model, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the utility model claim.Should be pointed out that for the person of ordinary skill of the art under the prerequisite that does not break away from the utility model design, can also make some distortion and improvement, these all belong to the protection domain of the utility model.Therefore, the protection domain of the utility model patent should be as the criterion with accompanying claims.
Claims (9)
1. the apparatus for assembling of board component behind the cabinet air-conditioner; It is characterized in that; Comprise conveyer, at least two riveting sets or welder, at least two small powder location-plates and controller; The plate direction of transfer is arranged on the said conveyer in order along the back for all said riveting sets or welder; And in each said riveting set or welder, be provided with the first sensor and second sensor that is used to detect the back plate in-position signal that are used to detect small powder location plate in-position signal, said first sensor and said second sensor are electrically connected with said controller, and said small powder location-plate is provided with the locating hole that is complementary with quilt riveted joint or soldering part.
2. the apparatus for assembling of board component is characterized in that behind the cabinet air-conditioner according to claim 1, is provided with small powder location-plate transport in a side of each said riveting set or welder.
3. the apparatus for assembling of board component behind the cabinet air-conditioner according to claim 1; It is characterized in that; Also comprise feeding device and blanking device, said feeding device and said blanking device are separately positioned on rear side and the front side of said conveyer on the plate direction of transfer of said back.
4. according to the apparatus for assembling of board component behind any described cabinet air-conditioner in the claim 1 to 3; It is characterized in that; Said conveyer comprises frame and is arranged on two on the said frame row back plate that the plate direction of transfer is arranged along the back and supports conveying member, and the said back of two rows plate supports spacing between the conveying member less than the spacing between two flange on the plate width of said back.
5. the apparatus for assembling of board component is characterized in that behind the cabinet air-conditioner according to claim 4, and said back plate supports conveying member and is installed on the said frame through conveying axis.
6. the apparatus for assembling of board component is characterized in that behind the cabinet air-conditioner according to claim 5, and it is bearing that said back plate supports conveying member.
7. the apparatus for assembling of board component is characterized in that behind the cabinet air-conditioner according to claim 5, and said conveying axis is a screw.
8. the apparatus for assembling of board component behind the cabinet air-conditioner according to claim 4; It is characterized in that; Said frame comprises support frame, two first fixed heads, two second fixed heads and two the 3rd fixed heads; Two said first fixed heads are arranged side by side and the plate direction of transfer extension of said back, edge; The said back of two rows plate supports conveying member and is installed in two sides that said first fixed head is relative respectively; Two said second fixed heads be separately fixed at two said first fixed heads back to a side, extend with the said back vertical direction of plate direction of transfer on two said the 3rd fixed head edges, and two said the 3rd fixed heads are interconnected in respectively between the two ends and said support frame of two said second fixed heads.
9. the apparatus for assembling of board component is characterized in that behind the cabinet air-conditioner according to claim 8, and said second fixed head all is connected with T type connector through T type groove with said the 3rd fixed head with said first fixed head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201881440U CN202539394U (en) | 2012-04-27 | 2012-04-27 | Device for assembling rear plate assembly of cabinet type air conditioner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201881440U CN202539394U (en) | 2012-04-27 | 2012-04-27 | Device for assembling rear plate assembly of cabinet type air conditioner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202539394U true CN202539394U (en) | 2012-11-21 |
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ID=47160085
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012201881440U Expired - Fee Related CN202539394U (en) | 2012-04-27 | 2012-04-27 | Device for assembling rear plate assembly of cabinet type air conditioner |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202539394U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102962364A (en) * | 2012-11-22 | 2013-03-13 | 湖州久城机电科技有限公司 | Automatic pressing rivet line for motor assembly |
| CN103372612A (en) * | 2012-04-27 | 2013-10-30 | 珠海格力电器股份有限公司 | Assembling method and device of packaged air conditioner rear board assembly |
| CN106311909A (en) * | 2015-07-02 | 2017-01-11 | 艾博母线有限公司 | Full-automatic bus duct riveting machine |
-
2012
- 2012-04-27 CN CN2012201881440U patent/CN202539394U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103372612A (en) * | 2012-04-27 | 2013-10-30 | 珠海格力电器股份有限公司 | Assembling method and device of packaged air conditioner rear board assembly |
| CN103372612B (en) * | 2012-04-27 | 2015-11-04 | 珠海格力电器股份有限公司 | The assemble method of board component and apparatus for assembling used thereof after cabinet air-conditioner |
| CN102962364A (en) * | 2012-11-22 | 2013-03-13 | 湖州久城机电科技有限公司 | Automatic pressing rivet line for motor assembly |
| CN106311909A (en) * | 2015-07-02 | 2017-01-11 | 艾博母线有限公司 | Full-automatic bus duct riveting machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121121 Termination date: 20210427 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |