CN202538664U - Automatic batching system of sinter pot - Google Patents
Automatic batching system of sinter pot Download PDFInfo
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- CN202538664U CN202538664U CN2012200400157U CN201220040015U CN202538664U CN 202538664 U CN202538664 U CN 202538664U CN 2012200400157 U CN2012200400157 U CN 2012200400157U CN 201220040015 U CN201220040015 U CN 201220040015U CN 202538664 U CN202538664 U CN 202538664U
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- feeding
- automatic batching
- storage bin
- belt device
- weighing
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Abstract
The utility model relates to an automatic batching system of a sinter pot and belongs to the technical field of metallurgical laboratory batching. The technical scheme includes that the automatic batching system of the sinter pot comprises a feeding funnel device (20), a feeding belt device (21), a feeding trolley (22), an elevated rail (23), a plurality of storage bins (24), weighing funnels (25), a material receiving trolley (26), a ground rail (27), a control cabinet (28) and a computer (29), wherein the feeding funnel device is arranged at the low end of the feeding belt device, the feeding trolley on the elevated rail is arranged at the high end of the feeding belt device, the storage bins are arranged below the elevated rail, the weighing funnels are arranged at outlets of the storage bins, the material receiving trolley matching with the weighing funnels is arranged below the weighing funnels and arranged on the ground rail, and control circuits of the feeding funnel device, the feeding belt device, the feeding trolley, the storage bins, the weighing funnels and the material receiving trolley are respectively connected with the control cabinet and the computer. The automatic batching system of the sinter pot has the advantages of simple structure, accuracy in weighting, convenience in operation and the like, influences of human factors are avoided while automatic batching is achieved, and field sintering can be better simulated.
Description
Technical field
The utility model relates to a kind of sintered cup automatic batching system, belongs to ingredients technical field, metallurgical test chamber.
Background technology
Metallurgy sintered cup test is the pilot plant that instructs SINTERING PRODUCTION; At present, the problem that on batching, exists is: the material that get from the scene (1) ships with woven bag, before test without abundant mixing; Directly from bag, take out and promptly prepare burden, be prone to cause the deviation of test data; (2) weighing in the artificial iron dustpan that is placed on electronic scale with the spade sampling is not only lost time, and easy mismatch material; (3) weighing accuracy is relatively poor, and error is in the fluctuation of ± 10g scope; (4) batching does not realize control automatically, has the human factor influence.
The utility model content
The purpose of the utility model provides a kind of sintered cup automatic batching system; To the abundant mixing of test materials that the production scene is sent here, avoid manual weighing's sum of errors manual operation factor, guarantee test is more scientific and reasonable; Improve the reliability of test data, solve the problems referred to above that background technology exists.
The specific embodiments of the utility model: a kind of sintered cup automatic batching system; Comprise additive bin device, charging belt device, feeding cart, aerial conveyor, storage bin, weighing funnel, the dolly that connects material, ground rail, switch board and computer; The additive bin device is arranged on the low side of charging belt device; Feeding cart on the aerial conveyor is arranged on the high-end of charging belt device, and several storage bins are set under the aerial conveyor, and the outlet of storage bin is provided with weighing funnel; The dolly that connects material that matches is set below the weighing funnel; The dolly that connects material is arranged on the ground rail, and the control circuit of additive bin device, charging belt device, feeding cart, storage bin, weighing funnel and the dolly that connects material is connected with computer with switch board respectively, by their duty of computer control.
Said switch board and computer installation also are provided with the PLC system in the OPS and are connected bus in OPS.
The utility model additive bin device can play certain mixing effect for material, and this has just solved the problem of non-uniform of directly arbitrarily feeding from the stock ground and existing.This additive bin device is fixed in ground with foot rest, and this additive bin device comprises funnel, ground foot rest and blanking cover plate down, and supplied materials is fallen on the charging belt through the additive bin device.
The effect of the utility model charging belt device is transported to material in the feeding cart from ground exactly.In order to save the factory building space simultaneously in order not allow material to fall from belt, the angle on charging belt and ground is set in about 30 °.
The shaped design of the utility model feeding cart is to consider that positive truncated rectangular pyramids type is convenient to discharging.Dispensing valve is located at the bottom surface of dolly, and when non-blowing state, valve is in closure state; When the needs blowing, feeding cart moves on to correspondence position, and valve is opened fully, treat that discharging is accomplished after, valve is closed automatically.
The storage bin bottom is provided with the materials flow valve, and said several storage bins comprise: smart powder storage bin is provided with four, and the ferric charge storage bin of non-smart powder class is provided with eight, and an ash type storage bin is provided with four, and Bunker is provided with two, two in subsequent use storehouse, totally two ten storage bins.Materials flow amount how accurately to control its materials flow valve (pneumatic) is one of innovative point of this patent.The materials flow valve opening of feed bin is designed to three class (be followed successively by from big to small, two, third gear), satisfies respectively fast, middling speed, reinforced demand at a slow speed.
Said weighing funnel minimum resolution is 10g.The utility model is higher for the accuracy requirement of weighing funnel, and this is the difficult point and the emphasis of this patent.Compare with the field mix weighing, laboratory batching permissible accuracy is higher, present stage the precision prescribed of sintering cup test chamber batching be ± 10g, so its minimum resolution of weighing funnel that adopts also should be 10g.Weighing funnel also should possess following characteristics: 1. both adapted to manually-operated and also can carry out computer software control; 2. the weight of demonstration can be selected different scale divisions for use: 1,2,5 etc.; 3. show measuring range adjustable; Can report to the police automatically when 4. exceeding the error range of setting; 5. can select 4 scaling positions; Show when 6. overloading " 0.L "; 7. the automatic clear function that powers on has self-diagnosing function during energized; 8. can use software to carry out function setting; 9. full metal jacket has extremely strong anti-electromagnetic-radiation ability and shock resistance.
The dolly that connects material is made up of with the dolly framework that holds the container that connects material the container that connects material, and container places in the little frame.
The utility model is controlled DCS (decentralised control) system that adopts automatically; Adopt advanced instrument measurement and PLC control technology; With the various aggregation of data of PLC collection site 4C such as computer, communication, demonstration and control technology, thereby make whole system have the weighing precision height, stable, reliability is high, characteristics such as simple to operation.
The utlity model has simple in structure, weighing is accurate, advantage such as easy to operate, not only avoided the human factor influence but also realized automatic proportioning, simulated field sintering better.
Description of drawings
Fig. 1 is the utility model example structure sketch map.
Among the figure: additive bin device 20, charging belt device 21, feeding cart 22, aerial conveyor 23, storage bin 24, weighing funnel 25, the dolly 26 that connects material, ground rail 27, switch board 28, computer 29, OPS 30.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is described further through embodiment.
A kind of sintered cup automatic batching system; Comprise additive bin device 20, charging belt device 21, feeding cart 22, aerial conveyor 23, storage bin 24, weighing funnel 25, the dolly 26 that connects material, ground rail 27, switch board 28 and computer 29; The additive bin device is arranged on the low side of charging belt device; Feeding cart on the aerial conveyor is arranged on the high-end of charging belt device, and several storage bins are set under the aerial conveyor, and the outlet of storage bin is provided with weighing funnel; The dolly that connects material that matches is set below the weighing funnel; The dolly that connects material is arranged on the ground rail, and the control circuit of additive bin device, charging belt device, feeding cart, storage bin, weighing funnel and the dolly that connects material is connected with computer with switch board respectively, by their duty of computer control.
Said switch board and computer installation also are provided with the PLC system in the OPS and are connected bus in OPS 30.
Fall on the charging belt device 21 behind supplied materials process additive bin device 20 mixings; Be transported in the feeding cart 22 by the charging belt device then; Computer 29 control feeding carts 22 move to corresponding storage bin 24 times; Open storage bin materials flow valve, treat that blanking accomplishes the late gate auto-closing, feeding cart 22 is got back to original position (feeding cart connect material place) automatically.During batching; Storage bin 24 and weighing funnel 25 carry out blowing and weighing by the duty setting signal that computer 29 provides, and treat that various materials take by weighing after the completion, start the dolly 26 that connects material; Connect material for 25 times to each weighing hopper successively, so far whole sintered cup automatic blending is accomplished.This automatic control system adopts DCS (decentralised control) system; Adopt advanced instrument measurement and PLC control technology; Combine 4C such as computer, communication, demonstration and control technology, thus make whole system have the weighing precision height, stable, reliability is high, characteristics such as simple to operation.
Claims (4)
1. one kind sintered cup automatic batching system; It is characterized in that comprising additive bin device (20), charging belt device (21), feeding cart (22), aerial conveyor (23), storage bin (24), weighing funnel (25), the dolly that connects material (26), ground rail (27), switch board (28) and computer (29); The additive bin device is arranged on the low side of charging belt device; Feeding cart on the aerial conveyor is arranged on the high-end of charging belt device; Several storage bins are set under the aerial conveyor, and the outlet of storage bin is provided with weighing funnel, and the dolly that connects material that matches is set below the weighing funnel; The dolly that connects material is arranged on the ground rail, and the control circuit of additive bin device, charging belt device, feeding cart, storage bin, weighing funnel and the dolly that connects material is connected with computer with switch board respectively.
2. a kind of sintered cup automatic batching system according to claim 1 is characterized in that said switch board and computer installation in OPS (30), also are provided with the PLC system in the OPS and are connected bus.
3. according to claim 1 or 2 said a kind of sintered cup automatic batching systems, it is characterized in that the storage bin bottom is provided with materials flow valve, said several storage bins; Comprise: smart powder storage bin is provided with four; The ferric charge storage bin of non-smart powder class is provided with eight, and an ash type storage bin is provided with four, and Bunker is provided with two; Two in subsequent use storehouse, totally two ten storage bins.
4. according to claim 1 or 2 said a kind of sintered cup automatic batching systems, it is characterized in that said weighing funnel minimum resolution is 10g.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2012200400157U CN202538664U (en) | 2012-02-08 | 2012-02-08 | Automatic batching system of sinter pot |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN2012200400157U CN202538664U (en) | 2012-02-08 | 2012-02-08 | Automatic batching system of sinter pot |
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CN202538664U true CN202538664U (en) | 2012-11-21 |
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CN2012200400157U Expired - Fee Related CN202538664U (en) | 2012-02-08 | 2012-02-08 | Automatic batching system of sinter pot |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103585923A (en) * | 2013-11-06 | 2014-02-19 | 武汉钢铁(集团)公司 | Multi-material mixing system and method thereof |
CN104647605A (en) * | 2015-02-16 | 2015-05-27 | 中交第二航务工程局有限公司 | Aggregate distribution device of dosing machine for stirring station |
CN107312927A (en) * | 2017-07-30 | 2017-11-03 | 合肥徽工工业自动化工程有限公司 | A kind of method of sintering deposit automatic blending |
CN107315399A (en) * | 2017-07-07 | 2017-11-03 | 中山索立德科技有限公司 | A kind of automatic control system and control method based on artificial intelligence |
CN107379272A (en) * | 2017-07-25 | 2017-11-24 | 平湖市开元混凝土有限公司 | A kind of aggregate feeding feed proportioning system of concrete mixing plant |
CN108097157A (en) * | 2018-01-08 | 2018-06-01 | 中国恩菲工程技术有限公司 | Molybdenum-iron smelts feed proportioning system |
CN110841495A (en) * | 2019-11-05 | 2020-02-28 | 河钢股份有限公司承德分公司 | System and method for accurately mixing vanadium and titanium with common iron concentrate powder |
CN112938326A (en) * | 2021-03-25 | 2021-06-11 | 首钢京唐钢铁联合有限责任公司 | Coaling batching conveying control method and device |
-
2012
- 2012-02-08 CN CN2012200400157U patent/CN202538664U/en not_active Expired - Fee Related
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103585923A (en) * | 2013-11-06 | 2014-02-19 | 武汉钢铁(集团)公司 | Multi-material mixing system and method thereof |
CN103585923B (en) * | 2013-11-06 | 2016-03-30 | 武汉钢铁(集团)公司 | A kind of many Component Mixing Systems and method thereof |
CN104647605A (en) * | 2015-02-16 | 2015-05-27 | 中交第二航务工程局有限公司 | Aggregate distribution device of dosing machine for stirring station |
CN107315399A (en) * | 2017-07-07 | 2017-11-03 | 中山索立德科技有限公司 | A kind of automatic control system and control method based on artificial intelligence |
CN107315399B (en) * | 2017-07-07 | 2019-07-12 | 珠海意动智能装备有限公司 | A kind of automatic control system and control method based on artificial intelligence |
CN107379272A (en) * | 2017-07-25 | 2017-11-24 | 平湖市开元混凝土有限公司 | A kind of aggregate feeding feed proportioning system of concrete mixing plant |
CN107312927A (en) * | 2017-07-30 | 2017-11-03 | 合肥徽工工业自动化工程有限公司 | A kind of method of sintering deposit automatic blending |
CN108097157A (en) * | 2018-01-08 | 2018-06-01 | 中国恩菲工程技术有限公司 | Molybdenum-iron smelts feed proportioning system |
CN110841495A (en) * | 2019-11-05 | 2020-02-28 | 河钢股份有限公司承德分公司 | System and method for accurately mixing vanadium and titanium with common iron concentrate powder |
CN110841495B (en) * | 2019-11-05 | 2022-05-31 | 河钢股份有限公司承德分公司 | System and method for accurately mixing vanadium and titanium with common iron concentrate powder |
CN112938326A (en) * | 2021-03-25 | 2021-06-11 | 首钢京唐钢铁联合有限责任公司 | Coaling batching conveying control method and device |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121121 Termination date: 20150208 |
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EXPY | Termination of patent right or utility model |