CN202533991U - Large paper number detector - Google Patents

Large paper number detector Download PDF

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Publication number
CN202533991U
CN202533991U CN201220162134XU CN201220162134U CN202533991U CN 202533991 U CN202533991 U CN 202533991U CN 201220162134X U CN201220162134X U CN 201220162134XU CN 201220162134 U CN201220162134 U CN 201220162134U CN 202533991 U CN202533991 U CN 202533991U
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CN
China
Prior art keywords
camera
paper
light source
dolly
erecting frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN201220162134XU
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Chinese (zh)
Inventor
孔繁辉
周迪
严峰
周明方
李洪
王建石
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Changde Jinpeng Printing Co Ltd
Original Assignee
Changde Jinpeng Printing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Changde Jinpeng Printing Co Ltd filed Critical Changde Jinpeng Printing Co Ltd
Priority to CN201220162134XU priority Critical patent/CN202533991U/en
Application granted granted Critical
Publication of CN202533991U publication Critical patent/CN202533991U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

A large paper number detector comprises a dolly on which an installing rack is arranged, and the installing rack is equipped with a camera, a calculating controller and a touch screen; the front end of the camera is equipped with a light source, and the light source, the camera and the touch screen are all electrically connected with the calculating controller. According to the single-camera and multi-camera shooting modes of the camera, the utility model has the following advantages that: 1, the large paper number detector is wide in application and can be used for the stacked paper number detection and statistics and the plank number statistics of printing enterprises and paper production enterprises; 2, the operation is simple and convenient; 3, the detection accuracy is high; 4, the detection speed is fast; 5, the intelligent degree is high, and the paper number is sent to an enterprise resource planning (ERP) system via a wireless network.

Description

The big paper quantity detecting device of opening
Technical field
The utility model relates to big paper quantity checkout equipment, promptly a kind of big the paper quantity detecting device opened in the printing industry.
Background technology
In printing packaging manufacturing enterprise and paper enterprise, to all kinds of paper aspect the product accounting, used big paper quantity detection method be the method for weighing, measure stacking height method, mechanical number paper or people's number paper method; Because small variations such as paper sheet thickness, humidity and printing ink; Cause and whenever weigh or every stacking official form for filing a lawsuit has error when opening, can not reach 100% accurately, when number of paper is very big (such as more than 3000); Error reaches 150; And speed is very slow, and a process needs tens minutes at least, at most half an hour.This road link is a necessary product accounting in the whole process of production; Also has plenty of statistics to the starting material quantity in; Has plenty of the cost control that is used for production run; Have plenty of the preceding measurement of product export, data are directly in the face of the client, and inaccurate data can have a strong impact on the market quality and the reputation of enterprise or pay too much buying expenses.Under the background that enterprise production rises day by day, can produce bigger absolute error to the statistics of product.
Go up to measure the method that the stacking official form for filing a lawsuit opens both at home and abroad the height of survey roughly arranged, weigh, modes such as mechanical number paper, electronic digit processing, wherein count paper and all can not reach 100% accurate with surveying height and the method for weighing; The domestic use of this method many; What the method for machinery number paper was used is mechanical mechanism, and the plant equipment size that needs is big, needs other like pressurized air, motion etc.; Cause measuring speed slow, accuracy rate is not high, and the ME rate is high; To the increase that production operator is brought labour intensity, the needs that have are moved object being measured.In Japan with American-European to use often be mechanical number paper method, technology maturation, but speed is slow, inaccurate, paper sheet thickness is had requirement, equipment is big, no statistical function.
Summary of the invention
Open paper quantity detecting instrument unstable properties at present greatly in order to overcome, speed is slow and use inconvenient shortcoming, the utility model provides the big new design of opening paper quantity detecting device that a kind of camera is taken pictures, computer calculates.
This big paper quantity detecting device includes a dolly, it is characterized in that, erecting frame is housed on the dolly, and camera, computing controller and touch-screen are housed on the erecting frame, and the camera front end is equipped with light source, and light source, camera, touch-screen all are electrically connected with computing controller.
Shooting style according to camera has following dual mode:
First kind of design is to adopt the one camera mode, and erecting frame is vertical guide rail, and a camera and light source are installed on the guide rail, and direct current generator also is installed on the dolly, and direct current generator links to each other with camera, light source through gear train.
During work; Before operating personnel will detect dolly and shift the one-tenth stacking official form for filing a lawsuit that need to detect onto and open, press the initiating key on the touch-screen after, light source and camera move on guide rail from the bottom up; Camera and light source stop shooting process when running to the top; Completion is once taken paper, and camera will be sampled and is transferred to computing controller behind the paper contour image, by the program in the computing controller image analyzed; Show number of paper on touch-screen, the operator can see number of paper that the work at present platform is placed and with the difference of standard number.Can also get into database through touch-screen, the inquiry same day/moon/year, each kind paper accumulative total amount detection.
Second kind of design is to adopt the polyphaser mode, and erecting frame is vertical, and erecting frame is fixed with 2-8 platform camera and light source from top to bottom.
During work; Before operating personnel will detect dolly and shift the one-tenth stacking official form for filing a lawsuit that need to detect onto and open, press the initiating key on the touch-screen after, polyphaser is taken pictures to pile simultaneously; The image overlay that computing controller photographs each camera becomes a complete image; Algorithm through design special is handled the image digital signal realization that camera collects fast, calculates the quantity of paper outline line, again through proofreading and correct and the deviation processing program; Calculate number of paper, at last number of paper is presented on the touch-screen.The operator can see number of paper that the work at present platform is placed and with the difference of standard number, can also get into database through touch-screen, the inquiry same day/moon/year, each kind paper add up amount detection.Measured product is sent to company's ERP system through wireless network with data.
Computing controller has wireless network card.
The utlity model has following advantage:
1, is widely used, can be used for printing enterprise and the detection of paper production enterprise stacking official form for filing a lawsuit number amount and the statistics of statistics and plank quantity.Can accurately count (greeting card, high light printing paper) to any paper sheet thickness such as art paper, printing paper, litho-paper, paperboard, coated paper, paper mold, thin plate paper; Can be applied to industries such as papermaking, printing, advertisement, plank manufacturing, banknote manufacturing; The number of paper that detects reaches several thousand sheets (papery of design packing calculating instrument was to Xiao Zhang's paper in the past, can only detect hundreds of at every turn and open).
2, easy and simple to handle, need not contact and stir paper.Do not limit stacking official form for filing a lawsuit Zhang Gaodu and quantity, can detect.Whole instrument sealing, volume is little, compact conformation firmly, noiselessness, small and exquisite, anti-vibration, reach the commercial Application standard, maintaining is convenient.
3, detect the accuracy rate height, can reach 100% and detect accuracy rate.
4, detection speed is fast, in seconds accomplishes all detections and calculating.
5, intelligent degree is high, uses the energy to have only electric energy, and little, the chargeable use of energy consumption is easy to carry.User interface shows provides paper grades setting, virtual package quantity, actual quantity and standard value error (needing increase and decrease packing number), board numbering, this board quantity statistics (the timing statistics scope is set by the user), operator to number (perhaps name).Data that this instrument detects are added up, directly generate statistical form.Paper data is sent Enterprise Resources Plan enterprise resource planning (ERP) system that gets into through wireless network.Integrating enterprise key business flow process business processes asks a question and improves enterprise profit, market demand reaction velocity.
Description of drawings
Fig. 1 is the synoptic diagram of the utility model one camera detecting device.
Fig. 2 is the synoptic diagram of the utility model polyphaser detecting device.
Among the figure: 1-paper to be measured; The 2-ground platen; The 3-camera; The 4-dolly; The 5-computing controller; The 6-light source; The 7-touch-screen; The 8-wireless network card; The 9-erecting frame; The 10-guide rail.
Embodiment
Specify as follows below in conjunction with the embodiment of accompanying drawing the utility model:
In Fig. 1, this big paper quantity detecting device includes a dolly 4, and camera 3 is housed on the dolly 4, and camera 3 front ends are equipped with light source 6, and computing controller 5 and touch-screen 7 also are housed on the dolly 4, and light source 6, camera 3, touch-screen 7 all are electrically connected with computing controller 5.
Be to adopt the one camera mode among the figure; Vertical guide rail 10 is installed on the dolly 4; Camera 3 and light source 6 are installed on the guide rail 10, direct current generator also is installed on the dolly 4, direct current generator links to each other with camera 3, light source 6 through gear train; All devices all are installed on the erecting frame 9, and wireless network card 8 inserts the USB port of computing controller 5.
In Fig. 2; Second kind of design is to adopt the polyphaser mode, and this big paper quantity detecting device includes a dolly 4; Vertical erecting frame 9 is installed on the dolly 4; Be fixed with four cameras 3 and four light sources 6 on the erecting frame 9, computing controller 5 and touch-screen 7 also are housed on the dolly 4, light source 6, camera 3, touch-screen 7 all are electrically connected with computing controller 5.Wireless network card 8 inserts the USB port of computing controller 5.

Claims (4)

1. open paper quantity detecting device greatly, include a dolly, it is characterized in that, erecting frame is housed on the dolly, camera, computing controller and touch-screen are housed on the erecting frame, the camera front end is equipped with light source, and light source, camera, touch-screen all are electrically connected with computing controller.
2. big paper quantity detecting device according to claim 1 is characterized in that, adopts the one camera mode; Erecting frame is vertical guide rail; A camera and light source are installed on the guide rail, direct current generator also is installed on the dolly, direct current generator links to each other with camera, light source through gear train.
3. big paper quantity detecting device according to claim 1 is characterized in that, adopts the polyphaser mode, and erecting frame is vertical, and erecting frame is fixed with 2-8 platform camera and light source from top to bottom.
4. big paper quantity detecting device according to claim 1 is characterized in that computing controller has wireless network card.
CN201220162134XU 2012-04-17 2012-04-17 Large paper number detector Expired - Lifetime CN202533991U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201220162134XU CN202533991U (en) 2012-04-17 2012-04-17 Large paper number detector

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201220162134XU CN202533991U (en) 2012-04-17 2012-04-17 Large paper number detector

Publications (1)

Publication Number Publication Date
CN202533991U true CN202533991U (en) 2012-11-14

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Application Number Title Priority Date Filing Date
CN201220162134XU Expired - Lifetime CN202533991U (en) 2012-04-17 2012-04-17 Large paper number detector

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CN (1) CN202533991U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112478892A (en) * 2020-11-28 2021-03-12 昆山科望快速印务有限公司 Delivery transfer chain with height finding function
CN112836783A (en) * 2021-01-15 2021-05-25 南宁悦远智能科技有限公司 Intelligent board counting device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112478892A (en) * 2020-11-28 2021-03-12 昆山科望快速印务有限公司 Delivery transfer chain with height finding function
CN112836783A (en) * 2021-01-15 2021-05-25 南宁悦远智能科技有限公司 Intelligent board counting device

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GR01 Patent grant
CX01 Expiry of patent term
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Granted publication date: 20121114